CN210965917U - Steel ball sorting device with sorting universality - Google Patents
Steel ball sorting device with sorting universality Download PDFInfo
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- CN210965917U CN210965917U CN201921715492.7U CN201921715492U CN210965917U CN 210965917 U CN210965917 U CN 210965917U CN 201921715492 U CN201921715492 U CN 201921715492U CN 210965917 U CN210965917 U CN 210965917U
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Abstract
The utility model discloses a steel ball sorting device with sorting universality, wherein an inclined plane mounting platform is used as an automatic steel ball sorting area, the automatic steel ball sorting area comprises a steel ball feeding area and a steel ball sorting outlet area, and the steel ball feeding area is connected with the steel ball sorting outlet area through a sorting partition plate assembly; the sorting partition plate assembly comprises a first sorting partition plate, a second sorting partition plate and a third sorting partition plate, wherein the first sorting partition plate is fixedly arranged on the inclined surface mounting table respectively, the second sorting partition plate is provided with a plurality of first sorting notches, the third sorting partition plate is provided with a plurality of second sorting notches, one end of the first sorting partition plate is fixedly arranged on the inclined surface mounting table, and the other end of the first sorting partition plate adopts a curved surface bending part; the second sorting partition plate comprises a first sorting groove part and a first curved bending partition plate part which are fixedly connected into a whole; the third separation baffle comprises a second separation groove part and a second curved surface bending baffle part which are fixedly connected into a whole; the utility model discloses select separately simple structure, low in manufacturing cost, it is fast to select separately moreover, selects separately easy operation, replaces the different separation slot part through the transform and adapts to the separation requirement that has different steel ball external diameter target ranges.
Description
Technical Field
The utility model belongs to steel ball screening technique, concretely relates to steel ball sorting unit with select separately universality.
Background
The steel ball is an important basic part, and especially the precise industrial steel ball plays a great role in national economic development. In particular, steel balls are generally used in the precision manufacturing industry, and have high requirements on size and assembly, so that sorting equipment is required to be used for screening and filtering unqualified steel balls after the steel balls are processed. However, most of the existing steel ball sorting equipment adopts a large sensing detection type feeding sorting structure, so that the occupied size is large, the equipment cost is very high, and the sorting cost is too high for steel ball production enterprises.
The utility model discloses a steel ball detection sorting equipment, including feeding mechanism, development mechanism, detection mechanism and sorting mechanism, feeding mechanism sends the steel ball into development mechanism, development mechanism drives the steel ball and develops, detection mechanism carries out full coverage detection to it in the steel ball development process, sorting mechanism carries out the sorting according to the detection result of detection mechanism, development mechanism includes the detection station, locate the first suction arm and the second suction arm of detection station side, displacement drive, rotary driving device, suction device, detection mechanism includes detection sensor and drive this detection sensor do the arc orbit motion along waiting to examine steel ball surface, application number 201610463006.1 utility model discloses a bearing steel ball diameter automatic measurement sorting equipment, including switch board, automatic feeding mechanism, differential inductance sensor measurement diameter mechanism, automatic sorting mechanism, adopt hopper cooperation steel ball baffle, photoelectric sensor to realize the automatic blanking of steel ball, P L C system control cylinder realizes automatic feeding steel ball diameter measurement to improve the precision of measurement, P sorting box cooperation control is used for the steel ball sorting of high accuracy through the inductance sorting sensor, sorting device is used for the steel ball of high-grade sorting, the steel ball sorting cost is measured by the high-cost of induction sorting device, sorting box is used for realizing the automatic sorting of steel ball sorting by the high-sorting technology, and sorting cost is achieved by the induction sorting device.
Therefore, the applicant decides to seek a technical solution to improve the technical problem based on years of manufacturing and processing experience in the field of steel balls.
Disclosure of Invention
In view of this, the utility model aims at providing a steel ball sorting unit with select separately universality, select separately simple structure, low in manufacturing cost, select separately fastly moreover, select separately easy operation, replace different separation slot parts through the transform and adapt to the separation requirement that has different steel ball external diameter target ranges.
The utility model adopts the technical scheme as follows:
a steel ball sorting device with sorting universality comprises a slope mounting rack fixed on a mounting base surface, wherein a slope mounting table is mounted on a slope surface of the slope mounting rack with a slope angle ranging from 10 degrees to 30 degrees, and serves as an automatic steel ball sorting area; the steel ball automatic sorting area comprises a steel ball feeding area positioned above the inclined plane mounting table and a steel ball sorting outlet area positioned below the steel ball automatic sorting area, and the steel ball feeding area and the steel ball sorting outlet area are connected through a sorting clapboard component arranged on the inclined plane mounting table; the steel ball sorting opening area comprises a standard steel ball outlet and a non-standard steel ball outlet respectively, and the standard steel ball outlet and the non-standard steel ball outlet are connected with a standard steel ball collecting area and a non-standard steel ball collecting area respectively; the sorting partition plate assembly comprises a first sorting partition plate, a second sorting partition plate and a third sorting partition plate, wherein the first sorting partition plate, the second sorting partition plate and the third sorting partition plate are fixedly mounted on the inclined mounting table respectively;
one end of the first sorting partition board is fixedly arranged on the inclined plane mounting table, and the other end of the first sorting partition board is a curved surface bending part; the second sorting partition plate comprises a first sorting groove part and a first curved surface bending partition plate part which are fixedly connected into a whole, the other side of the first sorting groove part is fixedly connected to the inclined surface mounting table, and the first curved surface bending partition plate part and the curved surface bending part are matched with each other to form a first sorting channel; the third divides the separation board to buckle the baffle portion including fastening connection second branch separation tank part and second curved surface as an organic whole, second branch separation tank part opposite side fastening connection is in on the inclined plane mount table, the second divide the tank part with first curved surface is buckled baffle portion and is mutually supported and form the second and select separately the passageway, simultaneously first curved surface is buckled baffle portion with second curved surface is buckled baffle portion and is mutually supported and form the third and select separately the passageway.
Preferably, two sides of the first sorting groove part are fixedly connected with the inclined plane mounting table and the first curved surface bending partition plate part through screws respectively, and two sides of the second sorting groove part are fixedly connected with the inclined plane mounting table and the second curved surface bending partition plate part through screws respectively.
Preferably, the first sorting notches of the first sorting groove are arranged in parallel, and the second sorting notches of the second sorting groove are arranged in parallel.
Preferably, a vibration motor is installed at the bottom of the inclined mounting frame, and the vibration motor is connected with the inclined mounting table.
Preferably, the target outer diameter range of the steel ball is 10-100 mm.
Preferably, the steel ball is formed by hot rolling or cold heading.
The utility model creatively adopts the inclined plane mounting platform as the automatic sorting area of the steel balls, on the inclined plane, the steel balls can be automatically selected in a sliding way from the upper part to the lower part by combining the self shape and gravity, three different sorting channels are ingeniously arranged at the same time, the steel balls with undersize external diameter are firstly sorted and removed by the first sorting channel positioned at the top, then the steel balls in the external diameter target range are sorted and selected by the second sorting channel, finally the steel balls with oversized residual external diameter are sorted and removed by the third sorting channel, in the whole sorting operation process, an operator only needs to intensively place the steel balls to be sorted in the steel ball feeding area, and pays attention to the standard steel ball outlet and the non-standard steel ball outlet which are respectively connected with the standard steel ball collecting area and the non-standard steel ball collecting area, and the whole material sorting process is automatically completed by the mechanical structure setting, which is realized by fully utilizing the, therefore, the utility model discloses a select separately simple structure, low in manufacturing cost selects separately fastly moreover, selects separately easy operation, and the scale that especially adapted application is not more than 150mm steel ball as the external diameter is selected separately.
The utility model also provides a sorting baffle plate formed by the curved surface bending baffle plate part and the sorting groove part, through the mutual matching and connection between different sorting baffle plates, the simple and fast terrain cost utility model adopts different sorting channels during the sorting process, the structural design is simple and ingenious; simultaneously the utility model discloses still through the detachable erection joint structural design to selecting separately the slot part, can change the selection separately slot part that has different maximum external diameters immediately according to the selection separately requirement of different steel ball external diameter target ranges, and then effectively ensure the utility model discloses a select separately the universality, reduce the cost of selecting separately of steel ball to the at utmost.
Drawings
FIG. 1 is a schematic structural view of a rapid and simple section steel ball sorting device according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of FIG. 1 after being rotated by a certain angle;
FIG. 3 is a schematic diagram of the exploded structure of FIG. 1;
FIG. 4 is a block diagram of the operation steps of the rapid and simple steel ball sorting method according to the embodiment of the present invention.
Detailed Description
The embodiment of the utility model discloses steel ball sorting unit with sorting universality, including fixing the inclined plane mounting bracket on the installation base face, install the inclined plane mount table on the inclined surface that has the angle of inclination range at 10-30 ° of inclined plane mounting bracket, the inclined plane mount table is as the automatic sorting region of steel ball; the steel ball automatic sorting area comprises a steel ball feeding area positioned above the inclined plane mounting table, and a steel ball sorting outlet area positioned below the steel ball automatic sorting area, wherein the steel ball feeding area and the steel ball sorting outlet area are connected through a sorting clapboard component arranged on the inclined plane mounting table; the steel ball sorting opening area comprises a standard steel ball outlet and a non-standard steel ball outlet respectively, and the standard steel ball outlet and the non-standard steel ball outlet are connected with a standard steel ball collecting area and a non-standard steel ball collecting area respectively; the sorting partition plate assembly comprises a first sorting partition plate, a second sorting partition plate and a third sorting partition plate, wherein the first sorting partition plate, the second sorting partition plate and the third sorting partition plate are fixedly arranged on the inclined surface mounting table respectively; one end of the first sorting partition board is fixedly arranged on the inclined plane mounting table, and the other end of the first sorting partition board is a curved surface bending part; the second sorting partition plate comprises a first sorting groove part and a first curved surface bending partition plate part which are fixedly connected into a whole, the other side of the first sorting groove part is fixedly connected on the inclined surface mounting table, and the first curved surface bending partition plate part and the curved surface bending part are mutually matched to form a first sorting channel; the third separation baffle includes fastening connection second separation slot part and the second curved surface baffle portion of buckling as an organic whole, and second separation slot part opposite side fastening connection is on the inclined plane mount table, and the second separation slot part is buckled baffle portion with first curved surface and is mutually supported formation second and select separately the passageway, and first curved surface is buckled baffle portion and second curved surface simultaneously and is buckled baffle portion and mutually supported formation third and select separately the passageway.
In order to make the technical solutions in the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
Referring further to fig. 1, 2 and 3, the rapid and simple steel ball sorting apparatus 100, which is also used as a steel ball sorting apparatus with sorting universality, includes a slope mounting bracket 110 fixed on a mounting base surface, and a slope mounting table 120 is mounted on a slope surface 111 of the slope mounting bracket 110, wherein an inclination angle of the slope surface 111 is in a range of 10 to 30 °, and specifically, in the present embodiment, the inclination angle of the slope surface 111 is 15 °; preferably, in the present embodiment, the vibration motor 130 is installed at the bottom of the inclined mounting frame 110, the vibration motor 130 is connected to the inclined mounting table 120, and in the sorting process, the inclined mounting table 120 is in a vibration state, so as to avoid the clamping stagnation of the steel balls in each sorting channel, and facilitate quick and accurate sorting;
it should be noted that, in the implementation of the present application, the proposed target outer diameter of the steel ball is not more than 150mm, and the preferred target outer diameter range of the steel ball is 10-100 mm; the steel ball can be formed by hot rolling or cold heading, and the utility model has no special limit during implementation;
in this embodiment, the ramp mounting table 120 serves as an automatic steel ball sorting area; the steel ball automatic sorting area comprises a steel ball feeding area 121 positioned above the inclined plane mounting table 120 and a steel ball sorting opening area 122 positioned below, and the steel ball feeding area 121 and the steel ball sorting opening area 122 are connected through a sorting clapboard component 140 arranged on the inclined plane mounting table 120; the ball sorting outlet area 122 comprises a standard ball outlet 122a and a non-standard ball outlet 122b, and the standard ball outlet 122a and the non-standard ball outlet 122b are respectively connected with a standard ball collecting area (not shown in the figure, and can be a collecting bag or a collecting frame) and a non-standard ball collecting area (not shown in the figure, and can be a collecting bag or a collecting frame); the sorting partition plate assembly 140 comprises a first sorting partition plate 141, a second sorting partition plate 142 and a third sorting partition plate 145, wherein the first sorting partition plate 141, the second sorting partition plate 142 and the third sorting partition plate 145 are fixedly arranged on the inclined mounting table 120 respectively, the first sorting notch 143 is provided with a plurality of first sorting notches 143, the maximum outer diameter of each first sorting notch 143 is smaller than the target outer diameter range of a steel ball, and the maximum outer diameter of each second sorting notch 144 is within the target outer diameter range of the steel ball;
the first sorting partition plate 141 and the second sorting partition plate 142 are matched with each other to form a first sorting channel 150, the second sorting partition plate 142 and the third sorting partition plate 145 are matched with each other to form a second sorting channel 160 and a third sorting channel 170, the first sorting channel 150, the second sorting channel 160 and the third sorting channel 170 are in a one-way communication state, meanwhile, the first sorting channel 150 is communicated with the steel ball feeding area 121, and the second sorting channel 160 and the third sorting channel 170 are respectively communicated with the standard steel ball outlet 122a and the non-standard steel ball outlet 122 b;
preferably, in the present embodiment, one end of the first separating partition 141 is fixedly installed on the inclined surface installation table 120, and the other end thereof adopts a curved bent portion 141 a; the second sorting partition plate 142 comprises a first sorting groove part 142a and a first curved surface bending partition plate part 142b which are fixedly connected into a whole, the other side of the first sorting groove part 142a is fixedly connected to the inclined surface mounting table 120, the first curved surface bending partition plate part 142b and the curved surface bending part 141a are matched with each other to form a first sorting channel 150, and steel balls with the outer diameter smaller than the target outer diameter range of the steel balls are sorted through the first sorting channel 150, automatically slide to a non-standard steel ball outlet 122b and then are collected in a non-standard steel ball collecting region; the third separating partition 145 comprises a second separating slot portion 145a and a second curved-surface bending partition portion 145b which are fastened and connected into a whole, the other side of the second separating slot portion 145a is fastened and connected on the inclined surface mounting table 120, the second separating slot portion 145a and the first curved-surface bending partition portion 142b are matched with each other to form a second separating channel 160, and meanwhile, the first curved-surface bending partition portion 142b and the second curved-surface bending partition portion 145b are matched with each other to form a third separating channel 170; the second sorting channel 160 sorts the steel balls within the range of the target outer diameter of the steel ball, automatically slides to the standard steel ball outlet 122a, and is collected in the standard steel ball collecting area, and the rest of the steel balls slide to the non-standard steel ball outlet 122b through the third sorting channel 170 and are collected in the non-standard steel ball collecting area;
preferably, the first sorting groove part 142a is replaced by a detachable mounting structure and is used for adapting to sorting requirements for sorting different steel ball target outer diameter ranges, and the second sorting groove part 145a is replaced by a detachable mounting structure and is used for adapting to sorting requirements for sorting different steel ball target outer diameter ranges; specifically, in the present embodiment, two sides of the first sorting groove portion 142a are respectively and fixedly connected to the inclined surface mounting table 120 and the first curved bending partition 142b through screws 180, and two sides of the second sorting groove portion 145a are respectively and fixedly connected to the inclined surface mounting table 120 and the second curved bending partition 145b through screws 180; the first sorting notches 143 of the first sorting groove part 142a are arranged in parallel, and the second sorting notches 144 of the second sorting groove part 145a are arranged in parallel;
referring to fig. 4, the steel balls are quickly sorted by using the quick and simple steel ball sorting device 100 provided by this embodiment, the steel balls are formed by cold heading, the target outer diameter range of the sorted steel balls is 10.2-10.3mm, and the sizes of the first sorting notch and the second sorting notch are set according to the target outer diameter range of the steel balls; of course, in other embodiments, the method can be applied to sorting hot-rolled steel balls having a higher outer diameter, and the embodiment is not particularly limited thereto;
in the embodiment, the sorting process of the rapid and simple steel ball sorting method comprises the following operation steps:
s10), steel balls to be sorted are intensively placed in the steel ball feeding area 121, and the steel ball feeding area 121 automatically feeds materials to the first sorting channel 150;
s20), the first sorting channel 150 sorts the steel balls whose outer diameter is smaller than the target outer diameter range of the steel balls through the first sorting notch 143, automatically slides to the non-standard steel ball outlet 122b, and then is collected in the non-standard steel ball collecting area, and simultaneously automatically feeds materials to the second sorting channel 160;
s30), the second sorting gate 160 sorts the steel balls within the range of the target outer diameter of the steel balls through the second sorting notch 144, automatically slides to the standard steel ball outlet 122a, and then is collected in the standard steel ball collecting area;
s40), the remaining balls slide to the non-standard ball outlet 122b through the third sorting passage 170, and are collected in the non-standard ball collection area.
The embodiment creatively adopts the inclined plane mounting platform 120 as the automatic sorting area of the steel balls, on the inclined plane, the steel balls can automatically slide and sort from the upper part to the lower part by combining the self shape and the gravity, simultaneously three different sorting channels 150,160 and 170 are ingeniously arranged, the steel balls with the small outer diameter are firstly sorted and removed by the first sorting channel 150 positioned at the uppermost part, then the steel balls in the target range of the outer diameter are sorted and selected by the second sorting channel 160, finally the remaining steel balls with the large outer diameter are sorted and removed by the third sorting channel 170, in the whole sorting operation process, an operator only needs to intensively place the steel balls to be sorted in the steel ball feeding area 121, and focuses on the standard steel ball outlet 122a and the non-standard steel ball outlet 122b to be respectively connected with the standard steel ball collecting area and the non-standard steel ball collecting area, and the rest of the whole substantial sorting process is automatically, the sorting device is realized by fully utilizing the shape characteristics of the steel balls, so that the sorting device is simple in sorting structure, low in manufacturing cost, high in sorting speed and simple in sorting operation, and is very suitable for being applied to the scale sorting of the steel balls with the outer diameters not larger than 150 mm.
The embodiment also specifically and creatively provides that different sorting partition plates 142 and 145 are formed by the curved bent partition plate parts 142b and 145b and the sorting groove parts 142a and 145a, and different sorting channels adopted in the sorting process of the embodiment are simply and quickly formed through the mutual matching connection of the different sorting partition plates 142 and 145, so that the structural design is simple and ingenious; meanwhile, the detachable installation and connection structure design of the separation groove parts 142a and 145a is adopted, so that the separation groove parts 142a and 145a with different maximum outer diameters can be replaced immediately according to the separation requirements of different steel ball outer diameter target ranges, the separation universality of the embodiment is further effectively guaranteed, and the separation cost of the steel balls is reduced to the maximum extent.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The steel ball sorting device with sorting universality is characterized by comprising a slope mounting rack fixed on a mounting base surface, wherein a slope mounting platform is mounted on a slope surface of the slope mounting rack, which has an inclination angle ranging from 10 degrees to 30 degrees, and serves as an automatic steel ball sorting area; the steel ball automatic sorting area comprises a steel ball feeding area positioned above the inclined plane mounting table and a steel ball sorting outlet area positioned below the steel ball automatic sorting area, and the steel ball feeding area and the steel ball sorting outlet area are connected through a sorting clapboard component arranged on the inclined plane mounting table; the steel ball sorting opening area comprises a standard steel ball outlet and a non-standard steel ball outlet respectively, and the standard steel ball outlet and the non-standard steel ball outlet are connected with a standard steel ball collecting area and a non-standard steel ball collecting area respectively; the sorting partition plate assembly comprises a first sorting partition plate, a second sorting partition plate and a third sorting partition plate, wherein the first sorting partition plate, the second sorting partition plate and the third sorting partition plate are fixedly mounted on the inclined mounting table respectively;
one end of the first sorting partition board is fixedly arranged on the inclined plane mounting table, and the other end of the first sorting partition board is a curved surface bending part; the second sorting partition plate comprises a first sorting groove part and a first curved surface bending partition plate part which are fixedly connected into a whole, the other side of the first sorting groove part is fixedly connected to the inclined surface mounting table, and the first curved surface bending partition plate part and the curved surface bending part are matched with each other to form a first sorting channel; the third divides the separation board to buckle the baffle portion including fastening connection second branch separation tank part and second curved surface as an organic whole, second branch separation tank part opposite side fastening connection is in on the inclined plane mount table, the second divide the tank part with first curved surface is buckled baffle portion and is mutually supported and form the second and select separately the passageway, simultaneously first curved surface is buckled baffle portion with second curved surface is buckled baffle portion and is mutually supported and form the third and select separately the passageway.
2. The steel ball sorting device with sorting universality according to claim 1, wherein two sides of the first sorting trough part are fixedly connected with the inclined plane mounting table and the first curved bending partition plate part respectively through screws, and two sides of the second sorting trough part are fixedly connected with the inclined plane mounting table and the second curved bending partition plate part respectively through screws.
3. The steel ball sorting apparatus with sorting versatility of claim 1, wherein the first sorting notches of the first sorting trough are arranged in parallel, and the second sorting notches of the second sorting trough are arranged in parallel.
4. The steel ball sorting apparatus with sorting universality according to claim 1, characterized in that a vibration motor is installed at the bottom of the inclined mounting rack, and the vibration motor is connected with the inclined mounting table.
5. The steel ball sorting apparatus with sorting universality according to claim 1, characterized in that the target outer diameter of the steel ball is in the range of 10-100 mm.
6. The steel ball sorting device with sorting universality according to claim 1, characterized in that the steel balls are formed by hot rolling or cold heading.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921715492.7U CN210965917U (en) | 2019-10-14 | 2019-10-14 | Steel ball sorting device with sorting universality |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921715492.7U CN210965917U (en) | 2019-10-14 | 2019-10-14 | Steel ball sorting device with sorting universality |
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| Publication Number | Publication Date |
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| CN210965917U true CN210965917U (en) | 2020-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921715492.7U Active CN210965917U (en) | 2019-10-14 | 2019-10-14 | Steel ball sorting device with sorting universality |
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