CN210938056U - Bus bar flat folding welding device - Google Patents
Bus bar flat folding welding device Download PDFInfo
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- CN210938056U CN210938056U CN201921779632.7U CN201921779632U CN210938056U CN 210938056 U CN210938056 U CN 210938056U CN 201921779632 U CN201921779632 U CN 201921779632U CN 210938056 U CN210938056 U CN 210938056U
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Abstract
The utility model discloses a bus bar flat-bending welding device, which comprises a bending frame, a bus bar platform, a left bending mechanism, a right bending mechanism, a shaping mechanism, a welding wire, a welding head and a welding head frame, wherein the bus bar platform is fixed on the left side of the upper end of the bending frame, and the right end of the bus bar platform is provided with the left bending mechanism fixed on the upper end of the bending frame; the right side of the upper end of the bending frame is symmetrically provided with a bus bar table and a right bending mechanism with the bus bar table and the left bending mechanism, and a shaping mechanism fixed on the bending frame is arranged between the left bending mechanism and the right bending mechanism; and a welding head frame is fixed on the bending frame, and a welding head is fixed on the welding head frame and used for welding the bending position of the bus bar. Automatic bending is adopted, so that the labor is reduced, the cost is reduced, and the efficiency is improved; the bending position is welded, so that the quality of the bus bar is high, the conductivity of the bus bar is increased, and the quality of a solar panel is improved.
Description
Technical Field
The utility model relates to a solar photovoltaic production facility technical field, concretely relates to flat welding set that rolls over of automation of battery cluster busbar.
Background
The solar module is characterized in that six groups of battery strings are arranged on a glass plate side by side, and then two ends of each battery string are respectively connected to form a loop so as to realize photoelectric conversion. The two ends of the battery string are mostly connected by adopting bus bars for welding, one end of the battery string adopts three linear bus bars to connect every two of the six groups of battery strings, and the other end of the battery string adopts L-shaped or U-shaped bus bars to connect two of the other ends of the battery strings, so that the six groups of battery strings are connected in series.
The busbar on the existing market is mostly bent in a manual mode, so that the efficiency is low, manpower is wasted, the cost is increased, the product quality is difficult to guarantee, and great waste is caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a bus bar flat folding welding device, which overcomes the defects of the prior art, has reasonable structural design and convenient use, adopts automatic bending, reduces labor force, reduces cost and improves efficiency; the bending position is welded, so that the quality of the bus bar is high, the conductivity of the bus bar is increased, the quality of a solar panel is improved, and the popularization of products is facilitated.
In order to achieve the above design purpose, the utility model discloses a technical scheme as follows:
a bus bar flat-bending welding device comprises a bending frame, a bus bar platform, a left bending mechanism, a right bending mechanism, a shaping mechanism, a welding wire, a welding head and a welding head frame, wherein the bus bar platform is fixed on the left side of the upper end of the bending frame, the left bending mechanism fixed on the upper end of the bending frame is arranged at the right end of the bus bar platform, and the left bending mechanism is used for bending a bus bar; the bus bar table and the right bending mechanism are symmetrically arranged on the right side of the upper end of the bending frame, the shaping mechanism fixed on the bending frame is arranged between the left bending mechanism and the right bending mechanism, the bent bus bar moves to the shaping mechanism from the left bending mechanism and the right bending mechanism, and the shaping mechanism is used for shaping the bent bus bar and pressing and warping the bus bar; and a welding head frame is fixed on the bending frame, and a welding head is fixed on the welding head frame and used for welding the bending position of the bus bar.
The left side mechanism of bending mainly includes the chassis of bending, the base of bending, the axle of bending, the face of bending, the chassis of bending is fixed on the frame of bending, the fixed base of bending on the chassis of bending, the base of bending sets up at busbar platform end to set up relatively with busbar bench, the base outside of bending is equipped with the slope limit, and the angle between the busbar of slope limit and busbar bench is 45 degrees, the slope limit department of the base of bending is equipped with the axle of bending that can overturn, is equipped with the face of bending on the axle of bending, the face of bending and the axle center parallel and level of the axle of bending, and the face of bending overlaps with the axle center of bending with the adjacent one side in slope limit for the face of bending uses the slope limit to rotate as the axle center, and then bends the busbar in slope limit department.
The bending base is provided with a pressing plate on the upper side, the pressing plate is fixed on an electric cylinder locked on the bending base frame, the pressing plate is driven to stretch through the electric cylinder, the tail end of the telescopic pressing plate is provided with a pressing head, and the pressing head is of a structure with a horizontal lower end face and an inclined upper end face.
The bending device comprises a bending frame, a bending shaft, a synchronous belt, a motor, a bending shaft, a motor shaft, a shaft base, a bending shaft, a motor shaft.
And a welding wire hole is formed in the bending base, close to the bending position of the bus bar, and used for penetrating and sleeving a welding wire so as to weld the bending position of the bus bar.
The left bending mechanism and the right bending mechanism adopt the same structure.
The welding head frame is fixed on the lower side of the bending frame, the tail end of a welding wire of the welding head on the welding head frame extends into welding wire holes of the left bending mechanism and the right bending mechanism, and the bent bus bar is welded at the bending position through the welding wire.
The welding head frame is fixed on the upper side of the bending frame, the welding head is fixed on the welding head frame through the electric cylinder, and the welding head can be lifted and can move in the horizontal direction.
The shaping mechanism mainly comprises a shaping frame, a shaping seat, a lifting cylinder, a pressing block and an inclined plane, wherein the shaping frame is locked on the bending frame, the shaping seat is horizontally fixed at the upper end of the shaping frame, the lifting cylinder is fixed on the side surface of the shaping frame, a piston rod of the lifting cylinder penetrates through the shaping seat and then is locked on the pressing block, and the pressing block is driven to lift by the piston rod of the lifting cylinder, so that the pressing block is matched with the shaping seat, and the bus bar is pressed and shaped at the bending position; the lower surface of the pressing block is provided with an inclined plane close to one side, the inclined plane is opposite to the inclined plane, the upper surface of the shaping seat is provided with an inclined plane, the inclined plane of the lower surface of the pressing block is matched with the inclined plane of the upper surface of the shaping seat, and one end of the bent bus bar is pressed and tilted.
And a welding head frame is fixed on the shaping frame, a welding head is fixed on the welding head frame, a welding wire of the welding head is sleeved on the shaping seat in a penetrating manner, and a bus bar compressed between the shaping seat and the pressing block is welded at a bending position through the welding wire.
The bus bar bench is provided with bus bar guide grooves arranged side by side, and guide posts are sleeved in the bus bar guide grooves and used for guiding the bus bars.
Bus bar platform one side is equipped with the bus bar compress tightly axle, and the bus bar compress tightly axle is fixed on the frame of bending through compressing tightly the axle bed, bus bar compress tightly axle one end and passes through shaft coupling synchronous connection bus bar and compress tightly the motor, compresses tightly the motor through the bus bar and drive the bus bar compress tightly axle and rotate, the last synchronous cup joint of bus bar compress tightly one end of axle, the bus bar compress tightly the bus bar department that the bus bar other end extended to the bus bar bench.
The flat welding set beneficial effect of rolling over of busbar be: the structure is reasonable in design and convenient to use, and automatic bending is adopted, so that the labor is reduced, the cost is reduced, and the efficiency is improved; the bending position is welded, so that the quality of the bus bar is high, the conductivity of the bus bar is increased, the quality of a solar panel is improved, and the popularization of products is facilitated.
Drawings
Fig. 1 is a perspective view of a bus bar flat folding welding device according to the present invention;
fig. 2 is a front view of the bus bar flat folding welding device of the present invention;
fig. 3 is a schematic view of a left bending mechanism of the bus bar flat-folding welding device of the present invention;
fig. 4 is a top view of the left bending mechanism of the bus bar flat folding welding device of the present invention;
fig. 5 is a schematic diagram of a shaping mechanism of the bus bar flat folding welding device of the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The bus bar flat-bending welding device comprises a bending frame 1, a bus bar platform 2, a left bending mechanism 7, a right bending mechanism 8, a shaping mechanism 9, a welding wire 11, a welding head 12 and a welding head frame 13, wherein the bus bar platform 2 is fixed on the left side of the upper end of the bending frame 1 and used for placing a bus bar, the left bending mechanism 7 fixed on the upper end of the bending frame 1 is arranged at the right end of the bus bar platform 2, and the left bending mechanism 7 is used for horizontally bending the bus bar by 90 degrees; the bus bar table 2 and the right bending mechanism 8 are arranged on the right side of the upper end of the bending frame 1 and are symmetrically arranged with the bus bar table 2 and the left bending mechanism 7, a shaping mechanism 9 fixed on the bending frame 1 is arranged between the left bending mechanism 7 and the right bending mechanism 8, the bent bus bars move to the shaping mechanism 9 from the left bending mechanism 7 and the right bending mechanism 8, and the shaping mechanism 9 is used for shaping the bent bus bars and pressing and warping one side of the bus bars, so that the subsequent operation is convenient; a welding head frame 13 is fixed on the bending frame 1, and a welding head 12 is fixed on the welding head frame 13 and used for welding the bending position of the bus bar, so that the conductivity of the bus bar is increased, and the quality of the solar panel is improved.
The left bending mechanism 7 mainly comprises a bending chassis 71, a bending base 75, a bending shaft 76 and a bending surface 78, the bending chassis 71 is fixed on the bending frame 1, the bending base 75 is fixed on the bending chassis 71, the bending base 75 is arranged at the tail end of the bus bar platform 2 and is arranged opposite to a bus bar on the bus bar platform 2, an inclined edge is arranged on the outer side of the bending base 75, an angle between the inclined edge and the bus bar on the bus bar platform 2 is 45 degrees, the bending shaft 76 capable of being turned is arranged at the inclined edge of the bending base 75, the bending surface 78 is arranged on the bending shaft 76, the bending surface 78 is flush with the axis of the bending shaft 76, and one side edge, adjacent to the inclined edge, of the bending surface 78 is overlapped with the axis of the bending shaft 76, so that the bending surface 78 rotates by taking the inclined edge as the axis, and the bus bar is bent at the inclined edge.
The utility model discloses a bus bar bending machine, including bending base 75, pressing plate 73, pressing plate 74, flexible clamp plate 73, the terminal structure that the terminal surface is horizontal, the up end inclines, the clamp plate 73 is fixed on the electric jar 72 of lock joint on the chassis 71 of bending, it is flexible to drive pressing plate 73 through electric jar 72, flexible clamp plate 73 end is equipped with the pressure head 74, the pressure head 74 is the structure of lower terminal surface level, the up end inclines, during the use, the pressure head 74 stretches the slope limit department of bending base 75, and the pre-compaction is on the bus bar, then bend axle 76 rotates, make bending base 75 and the face 78 cooperation of bending axle 76 at the slope limit department, and under the effect that the pressure head 74 compressed tightly the bus bar, make the bus bar bend, the in-process compresses tightly.
Two ends of the bending shaft 76 are respectively connected to a shaft seat 77 in a shaft mode, the shaft seat 77 is locked on the bending bottom frame 71, one end of the bending shaft 76 is synchronously connected to a motor 79 through a synchronous belt, the motor 79 is fixed on the bending frame 1, and the bending shaft 76 is driven to rotate through the motor 79 to be bent.
The position of bending near the busbar on the base 75 of bending is equipped with welding wire hole 710 for wear set welding wire 11, and then welds the busbar position of bending, and increase busbar electric conductive property improves solar panel's quality.
The left bending mechanism 7 and the right bending mechanism 8 adopt the same structure.
The welding head frame 13 is fixed on the lower side of the bending frame 1, the tail end of a welding wire 11 of a welding head 12 on the welding head frame 13 extends into welding wire holes 710 of the left bending mechanism 7 and the right bending mechanism 8, and the bent bus bar is welded at the bending position through the welding wire 11.
The welding head frame 13 is fixed on the upper side of the bending frame 1, the welding head 12 is fixed on the welding head frame 13 through the electric cylinder, can be lifted and can move in the horizontal direction, and when the welding head is used, the welding wire 11 of the welding head 12 moves to the bus bar bending positions of the left bending mechanism 7 and the right bending mechanism 8 through the movement of the welding head 12 on the welding head frame 13 to be welded.
The shaping mechanism 9 mainly comprises a shaping frame 91, a shaping seat 92, a lifting cylinder 93, a pressing block 94 and an inclined plane 95, wherein the shaping frame 91 is locked on the bending frame 1 through screws, the shaping seat 92 is horizontally fixed at the upper end of the shaping frame 91, the lifting cylinder 93 is fixed on the side surface of the shaping frame 91, a piston rod of the lifting cylinder 93 penetrates through the shaping seat 92 and then is locked on the pressing block 94, the pressing block 94 is driven to lift through the piston rod of the lifting cylinder 93, so that the pressing block 94 is matched with the shaping seat 92, and the bus bar is pressed and shaped at the bending position; briquetting 94 lower surface is close to one side department and is equipped with inclined plane 95, and is relative with inclined plane 95 the shaping seat 92 upper surface is equipped with the inclined plane, and the inclined plane 95 of briquetting 94 lower surface cooperates with the inclined plane of shaping seat 92 upper surface, and the busbar one end after will bending is pressed and is tilted for follow-up convenient operation.
The welding head frame 96 is fixed on the shaping frame 91, the welding head 97 is fixed on the welding head frame 96, the welding wire 98 of the welding head 97 is sleeved on the shaping base 92 in a penetrating mode, and the bus bar compressed between the shaping base 92 and the pressing block 94 is welded at the bending position through the welding wire 98, so that subsequent operation is convenient.
Be equipped with the busbar guide way 3 that sets up side by side on the busbar platform 2, the guide post is cup jointed in the busbar guide way 3 for the direction busbar.
2 one side of busbar platform is equipped with busbar compress shaft 5, and busbar compress shaft 5 is fixed on bending frame 1 through compressing tightly axle bed 6, 5 one ends of busbar compress shaft are passed through shaft coupling synchronous connection busbar and are compressed tightly motor 10, compress tightly motor 10 through the busbar and drive busbar compress shaft 5 and rotate, 4 one ends of busbar compress shaft are cup jointed in step to the busbar compress shaft, and the 4 other ends of busbar compress shaft extend to busbar department on the busbar platform 2, and during the use, compress tightly motor 10 through the busbar and drive busbar compress shaft 5 and rotate, drive 4 upsets of busbar compress shaft through busbar compress shaft 5 for busbar compress shaft 4 compresses tightly the busbar.
In the specific implementation, the length of the welding wire is shorter, and the welding wire is drawn to be longer relatively so as to clearly see the position of the welding wire.
The foregoing is a more detailed description of the invention, taken in conjunction with the specific preferred embodiments thereof, so that those skilled in the art can readily understand and apply the invention, and it is not intended to limit the invention to the specific embodiments described. To the ordinary technical personnel in the technical field that the utility model belongs to, can also make a plurality of simple deductions or replacement under the prerequisite that does not deviate from the utility model discloses the design, and needn't pass through creative work. Therefore, the simple modifications made by those skilled in the art according to the disclosure of the present invention should be within the scope of the present invention.
Claims (10)
1. The utility model provides a bus bar is flat rolls over welding set which characterized in that: the welding device comprises a bending frame, a bus bar table, a left bending mechanism, a right bending mechanism, a shaping mechanism, a welding wire, a welding head and a welding head frame, wherein the bus bar table is fixed on the left side of the upper end of the bending frame, the left bending mechanism fixed on the upper end of the bending frame is arranged at the right end of the bus bar table, and the left bending mechanism is used for bending a bus bar; the bus bar table and the right bending mechanism are symmetrically arranged on the right side of the upper end of the bending frame, the shaping mechanism fixed on the bending frame is arranged between the left bending mechanism and the right bending mechanism, the bent bus bar moves to the shaping mechanism from the left bending mechanism and the right bending mechanism, and the shaping mechanism is used for shaping the bent bus bar and pressing and warping the bus bar; and a welding head frame is fixed on the bending frame, and a welding head is fixed on the welding head frame and used for welding the bending position of the bus bar.
2. The bus bar flat fold welding device of claim 1, wherein: the left side mechanism of bending, the right side mechanism of bending adopt the same structure, the left side mechanism of bending mainly includes the chassis of bending, the base of bending, the axle of bending, the face of bending, the chassis of bending is fixed on the frame of bending, the fixed base of bending on the chassis of bending, the base of bending sets up at busbar platform end to set up with the busbar bench on relatively, the base outside of bending is equipped with the slope limit, and the angle between the busbar of slope limit and busbar bench is 45 degrees, the slope limit department of the base of bending is equipped with the bending axle that can overturn, is equipped with the face of bending on the bending axle, and the face of bending is parallel and level with the axle center of the axle that bends, and the face of bending overlaps with the adjacent side in slope limit in the axle center for the face of bending uses the slope limit to rotate as the axle center, and then bends the busbar in slope limit department.
3. The bus bar flat fold welding device of claim 2, wherein: the bending base is provided with a pressing plate on the upper side, the pressing plate is fixed on an electric cylinder locked on the bending base frame, the pressing plate is driven to stretch through the electric cylinder, the tail end of the telescopic pressing plate is provided with a pressing head, and the pressing head is of a structure with a horizontal lower end face and an inclined upper end face.
4. The bus bar flat fold welding device of claim 2, wherein: the bending device comprises a bending frame, a bending shaft, a synchronous belt, a motor, a bending shaft, a motor shaft, a shaft base, a bending shaft, a motor shaft.
5. The bus bar flat fold welding device of claim 2, wherein: and a welding wire hole is formed in the bending base, close to the bending position of the bus bar, and used for penetrating and sleeving a welding wire so as to weld the bending position of the bus bar.
6. The bus bar flat fold welding device of claim 5, wherein: the welding head frame is fixed on the lower side of the bending frame, the tail end of a welding wire of the welding head on the welding head frame extends into welding wire holes of the left bending mechanism and the right bending mechanism, and the bent bus bar is welded at the bending position through the welding wire.
7. The bus bar flat fold welding device of claim 2, wherein: the welding head frame is fixed on the upper side of the bending frame, the welding head is fixed on the welding head frame through the electric cylinder, and the welding head can be lifted and can move in the horizontal direction.
8. The bus bar flat fold welding device of claim 1, wherein: the shaping mechanism mainly comprises a shaping frame, a shaping seat, a lifting cylinder, a pressing block and an inclined plane, wherein the shaping frame is locked on the bending frame, the shaping seat is horizontally fixed at the upper end of the shaping frame, the lifting cylinder is fixed on the side surface of the shaping frame, a piston rod of the lifting cylinder penetrates through the shaping seat and then is locked on the pressing block, and the pressing block is driven to lift by the piston rod of the lifting cylinder, so that the pressing block is matched with the shaping seat, and the bus bar is pressed and shaped at the bending position; the lower surface of the pressing block is provided with an inclined plane close to one side, the inclined plane is opposite to the inclined plane, the upper surface of the shaping seat is provided with an inclined plane, the inclined plane of the lower surface of the pressing block is matched with the inclined plane of the upper surface of the shaping seat, and one end of the bent bus bar is pressed and tilted.
9. The bus bar flat fold welding device of claim 8, wherein: and a welding head frame is fixed on the shaping frame, a welding head is fixed on the welding head frame, a welding wire of the welding head is sleeved on the shaping seat in a penetrating manner, and a bus bar compressed between the shaping seat and the pressing block is welded at a bending position through the welding wire.
10. The bus bar flat fold welding device of claim 1, wherein: bus bar platform one side is equipped with the bus bar compress tightly axle, and the bus bar compress tightly axle is fixed on the frame of bending through compressing tightly the axle bed, bus bar compress tightly axle one end and passes through shaft coupling synchronous connection bus bar and compress tightly the motor, compresses tightly the motor through the bus bar and drive the bus bar compress tightly axle and rotate, the last synchronous cup joint of bus bar compress tightly one end of axle, the bus bar compress tightly the bus bar department that the bus bar other end extended to the bus bar bench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921779632.7U CN210938056U (en) | 2019-10-16 | 2019-10-16 | Bus bar flat folding welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921779632.7U CN210938056U (en) | 2019-10-16 | 2019-10-16 | Bus bar flat folding welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210938056U true CN210938056U (en) | 2020-07-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921779632.7U Active CN210938056U (en) | 2019-10-16 | 2019-10-16 | Bus bar flat folding welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210938056U (en) |
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2019
- 2019-10-16 CN CN201921779632.7U patent/CN210938056U/en active Active
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