CN210937726U - A lifting exchange platform for laser cutting machine - Google Patents
A lifting exchange platform for laser cutting machine Download PDFInfo
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- CN210937726U CN210937726U CN201921429282.1U CN201921429282U CN210937726U CN 210937726 U CN210937726 U CN 210937726U CN 201921429282 U CN201921429282 U CN 201921429282U CN 210937726 U CN210937726 U CN 210937726U
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Abstract
本实用新型公开了一种激光切割机用升降式交换平台,其包括支撑框架、设置在支撑框架上的升降驱动单元、受升降驱动单元驱动进行上下运动的导轨单元、在导轨单元上水平滑动的且上下叠层分布的第一工作台与第二工作台、设置在支撑框架底部且用于收集切屑的切屑收集盒、设置在导轨单元一端且用于固定第一工作台与第二工作台的定位机构,升降驱动单元设置有两组位于支撑框架的前后部分且包括可旋转的架设在支撑框架之间的转轴、驱动转轴旋转的伺服驱动件、固定在转轴两端的主动链轮、通过链条与主动链轮实现传动的从动链轮、固定在链条上的连接板,连接板与导轨单元固定连接。本实用新型提高了平台升降的稳定性、平台定位稳定性。
The utility model discloses a lift exchange platform for a laser cutting machine, which comprises a support frame, a lift drive unit arranged on the support frame, a guide rail unit driven by the lift drive unit to move up and down, and a guide rail unit that slides horizontally on the guide rail unit. And the first worktable and the second worktable are stacked up and down, the chip collection box is arranged at the bottom of the support frame and is used for collecting chips, and the chip collecting box is arranged at one end of the guide rail unit and used to fix the first worktable and the second worktable. The positioning mechanism, the lifting and driving unit is provided with two sets of two groups located in the front and rear parts of the support frame and includes a rotatable shaft that is erected between the support frames, a servo drive that drives the shaft to rotate, and a driving sprocket fixed at both ends of the shaft. The driving sprocket realizes the driven sprocket for transmission, the connecting plate fixed on the chain, and the connecting plate is fixedly connected with the guide rail unit. The utility model improves the platform lifting stability and platform positioning stability.
Description
【技术领域】【Technical field】
本实用新型属于特种加工激光切割技术领域,特别是涉及一种激光切割机用升降式交换平台。The utility model belongs to the technical field of laser cutting for special processing, in particular to a lift-type exchange platform for a laser cutting machine.
【背景技术】【Background technique】
激光切割作为一种特种加工手段,主要原理是利用激光器产生的激光在光路系统下聚焦后产生的高功率密度能量来切除材料,可以广泛应用于各类金属的加工如碳钢,锰钢,不锈钢,镀锌板,铝板,铜板等,具有切口窄,热影响区小,切口光洁并且可以切割任意形状的优势特点。Laser cutting as a special processing method, the main principle is to use the high power density energy generated by the laser generated by the laser to focus under the optical path system to cut the material, which can be widely used in the processing of various metals such as carbon steel, manganese steel, stainless steel , galvanized sheet, aluminum sheet, copper sheet, etc., with the advantages of narrow incision, small heat-affected zone, smooth incision and can cut any shape.
传统的单平台激光切割机,在工作台上切割完成钢板后,需要机器停止切割,并移至机器后端,此时操作人员将切割好的工件从工作台上全部拿下,并清理掉尾料,待清理干净才能把新的板材运至工作台上,然后开始切割。在此期间上下料及清理尾料的过程耗时较长,而且此时切割机必须处于停机状态,严重浪费时间,大大降低了切割效率。In the traditional single-platform laser cutting machine, after the steel plate is cut on the worktable, the machine needs to stop cutting and move to the back end of the machine. At this time, the operator will remove all the cut workpieces from the worktable and clean up the tailings. , the new board can be transported to the workbench after it is cleaned up, and then start cutting. During this period, the process of loading and unloading and cleaning the tail material takes a long time, and the cutting machine must be stopped at this time, which is a serious waste of time and greatly reduces the cutting efficiency.
现有技术中也开发了一些交换式双工作平台实现自动更换,但在工作平台的升降稳定性上存在一定的缺陷,如专利申请号为201720355884.1公开了一种工作台升降交换式激光切割机,其升降采用油缸实现,在升降过程中容易出现停止瞬间顿挫冲击,导致放置在工作平台上的工件发生颠簸或弹跳移位现象;在工作平台位于上料或下料位置时,没有固定保障措施,容易造成工件上下料过程中工作平台滑动影响正在加工的工作平台;在上下料过程中,工作平台上残留有很多加工切屑,散落在交换式平台下方造成杂乱现象,情况严重的还会落入平台导轨上造成平台卡顿。In the prior art, some exchangeable double working platforms have also been developed to realize automatic replacement, but there are certain defects in the lifting stability of the working platform. The lifting and lowering is realized by the oil cylinder. During the lifting process, it is easy to have a sudden shock when it stops, resulting in bumping or bouncing and shifting of the workpiece placed on the working platform; It is easy to cause the sliding of the working platform during the loading and unloading process of the workpiece to affect the working platform being processed; during the loading and unloading process, there are many machining chips left on the working platform, which are scattered under the exchange platform to cause clutter, and even fall into the platform in serious cases. The platform is stuck on the guide rail.
因此,需要提供一种新的激光切割机用升降式交换平台来解决上述问题。Therefore, it is necessary to provide a new lifting exchange platform for laser cutting machines to solve the above problems.
【实用新型内容】【Content of utility model】
本实用新型的主要目的在于提供一种激光切割机用升降式交换平台,提高了平台升降的稳定性、平台定位稳定性。The main purpose of the utility model is to provide a lift-type exchange platform for a laser cutting machine, which improves the stability of the platform's lifting and the platform's positioning stability.
本实用新型通过如下技术方案实现上述目的:一种激光切割机用升降式交换平台,其包括支撑框架、设置在所述支撑框架上的升降驱动单元、受所述升降驱动单元驱动进行上下运动的导轨单元、在所述导轨单元上水平滑动的且上下叠层分布的第一工作台与第二工作台、设置在所述支撑框架底部且用于收集切屑的切屑收集盒、设置在所述导轨单元一端且用于固定所述第一工作台与所述第二工作台的定位机构,所述升降驱动单元设置有两组位于所述支撑框架的前后部分且包括可旋转的架设在所述支撑框架之间的转轴、驱动所述转轴旋转的伺服驱动件、固定在所述转轴两端的主动链轮、通过所述链条与所述主动链轮实现传动的从动链轮、固定在所述链条上的连接板,所述连接板与所述导轨单元固定连接。The utility model achieves the above purpose through the following technical solutions: a lift exchange platform for a laser cutting machine, which comprises a support frame, a lift drive unit arranged on the support frame, a lift drive unit driven by the lift drive unit to move up and down A guide rail unit, a first worktable and a second worktable that slide horizontally on the guide rail unit and are stacked up and down, a chip collection box disposed at the bottom of the support frame and used to collect chips, disposed on the guide rail One end of the unit is used to fix the positioning mechanism of the first workbench and the second workbench. The lift drive unit is provided with two sets of front and rear parts of the support frame and includes a rotatable frame mounted on the support A rotating shaft between the frames, a servo drive that drives the rotating shaft to rotate, a driving sprocket fixed at both ends of the rotating shaft, a driven sprocket that realizes transmission through the chain and the driving sprocket, and a driven sprocket that is fixed on the chain The connecting plate is fixedly connected with the guide rail unit.
进一步的,还包括包裹住所述支撑框架三个竖直面的防护围挡,所述支撑框架的三个竖直面被所述防护围挡围住,所述第一工作台与所述第二工作台从第四个开口方向进行进出。Further, it also includes a protective enclosure surrounding the three vertical surfaces of the support frame, the three vertical surfaces of the support frame are surrounded by the protective enclosure, the first workbench and the second The workbench enters and exits from the fourth opening.
进一步的,所述导轨单元包括平行设置在所述支撑框架左右两边的C型支撑梁、位于所述C型支撑梁上且上下叠层分布的第一支撑面与第二支撑面、设置在所述第一支撑面上的第一导轨、设置在所述第二支撑面上的第二导轨。Further, the guide rail unit includes a C-shaped support beam arranged in parallel on the left and right sides of the support frame, a first support surface and a second support surface that are located on the C-shaped support beam and are stacked up and down, and are arranged on the C-shaped support beam. The first guide rail on the first support surface and the second guide rail arranged on the second support surface.
进一步的,所述第一工作台架设在两个所述第一导轨上,所述第二工作台架设在两个所述第二导轨上。Further, the first worktable is erected on the two first guide rails, and the second worktable is erected on the two second guide rails.
进一步的,所述切屑收集盒为抽屉式结构且底部设置有滚轮,所述切屑收集盒的端部设置有拉杆。Further, the chip collection box is a drawer-type structure with a roller at the bottom, and a pull rod is provided at the end of the chip collection box.
进一步的,所述第一工作台与所述第二工作台靠近所述支撑框架出口端设置有牵引块。Further, traction blocks are provided on the first workbench and the second workbench near the outlet end of the support frame.
进一步的,所述牵引块上设置有竖向分布的且开口朝外的卡槽。Further, the traction block is provided with vertically distributed card slots with outward openings.
进一步的,所述第一工作台与所述第二工作台的一端两侧还设置有定位卡块,所述定位机构设置有四个分为两组位于两个所述导轨单元上,且包括固定在所述C型支撑梁上的定位气缸、受所述定位气缸驱动进行水平移动并卡入所述定位卡块中的限位柱。Further, positioning blocks are also provided on both sides of one end of the first workbench and the second workbench, and the positioning mechanism is provided with four sets of two guide rail units located on the two guide rail units, and includes: The positioning cylinder fixed on the C-shaped support beam is driven by the positioning cylinder to move horizontally and is clamped into a limit column in the positioning block.
与现有技术相比,本实用新型一种激光切割机用升降式交换平台的有益效果在于:实现了上下叠层工作平台在切割区域与上下料位置的自动切换,且通过链轮链条实现导轨单元的上下运动,同时带动工作台实现升降运动,链轮链条传动并通过伺服电机驱动,有效的避免了油缸或气缸驱动的顿挫感,大大提高了工作平台升降的稳定性;且在导轨单元上设置定位机构,使得工作台面在导轨单元上时能够保持稳定不滑动,保障了工件加工精度;在工作台下方设置的切屑收集盒,有效的避免切屑落入导轨中影响平台的滑行。Compared with the prior art, the beneficial effect of the lifting type exchange platform for a laser cutting machine of the present invention is that the automatic switching between the upper and lower stacked working platforms in the cutting area and the loading and unloading positions is realized, and the guide rail is realized through the chain wheel chain. The up and down movement of the unit drives the working platform to realize the lifting movement at the same time. The sprocket chain drives and is driven by the servo motor, which effectively avoids the frustration of the oil cylinder or cylinder drive, and greatly improves the stability of the working platform lifting; and on the guide rail unit The positioning mechanism is set up so that the worktable can be kept stable and non-slip when it is on the guide rail unit, which ensures the machining accuracy of the workpiece; the chip collection box set under the worktable can effectively prevent the chips from falling into the guide rail and affecting the sliding of the platform.
【附图说明】【Description of drawings】
图1为本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
图2为本实用新型实施例的部分结构示意图;Fig. 2 is a partial structural schematic diagram of an embodiment of the present utility model;
图3为本实用新型实施例中定位机构与导轨单元的局部结构示意图;Fig. 3 is the partial structural schematic diagram of the positioning mechanism and the guide rail unit in the embodiment of the present utility model;
图4为本实用新型实施例中升降驱动单元的局部结构示意图;4 is a schematic diagram of a partial structure of a lift drive unit in an embodiment of the present invention;
图5为本实用新型实施例中工作台端部的牵引块与定位卡块的结构示意图;Fig. 5 is the structural schematic diagram of the pulling block and the positioning block at the end of the worktable in the embodiment of the present utility model;
图中数字表示:The numbers in the figure represent:
100激光切割机用升降式交换平台;100 lift exchange platform for laser cutting machine;
1支撑框架;2防护围挡;3升降驱动单元,31转轴,32伺服驱动件,33主动链轮,34链条,35从动链轮,36连接板;4导轨单元,41C型支撑梁,42第一支撑面,43第二支撑面,44第一导轨,45第二导轨;5第一工作台,51牵引块,52卡槽,53定位卡块;6第二工作台;7切屑收集盒;8定位机构,81定位气缸,82限位柱。1 support frame; 2 protective enclosure; 3 lift drive unit, 31 shaft, 32 servo drive, 33 driving sprocket, 34 chain, 35 driven sprocket, 36 connecting plate; 4 guide rail unit, 41C type support beam, 42 First support surface, 43 second support surface, 44 first guide rail, 45 second guide rail; 5 first worktable, 51 traction block, 52 card slot, 53 positioning block; 6 second worktable; 7 chip collection box ; 8 positioning mechanism, 81 positioning cylinder, 82 limit column.
【具体实施方式】【Detailed ways】
实施例:Example:
请参照图1-图5,本实施例为激光切割机用升降式交换平台100,其包括支撑框架1、包裹住支撑框架1三个竖直面的防护围挡2、设置在支撑框架1上的升降驱动单元3、受升降驱动单元3驱动进行上下运动的导轨单元4、在导轨单元4上水平滑动的且上下叠层分布的第一工作台5与第二工作台6、设置在支撑框架1底部且用于收集切屑的切屑收集盒7、设置在导轨单元4一端且用于固定第一工作台5与第二工作台6的定位机构8。Please refer to FIGS. 1 to 5 , the present embodiment is a lift-
支撑框架1的三个竖直面被防护围挡2围住,第一工作台5与第二工作台6从第四个开口方向进行进出。The three vertical surfaces of the support frame 1 are enclosed by the protective enclosure 2, and the
升降驱动单元3设置有两组位于支撑框架1的前后部分,且包括可旋转的架设在支撑框架1之间的转轴31、驱动转轴31旋转的伺服驱动件32、固定在转轴31两端的主动链轮33、通过链条34与主动链轮33实现传动的从动链轮35、固定在链条34上的连接板36,连接板36与导轨单元4固定连接。通过两个伺服驱动件32同时驱动转轴31旋转,然后驱动主动链轮33旋转,链条34进行循环运动,固定在链条34上的连接板36随着链条34实现上下运动,从而实现导轨单元4的上下运动。The lift drive unit 3 is provided with two sets of front and rear parts of the support frame 1 , and includes a
导轨单元4包括平行设置在支撑框架1左右两边的C型支撑梁41、位于C型支撑梁41上且上下叠层分布的第一支撑面42与第二支撑面43、设置在第一支撑面42上的第一导轨44、设置在第二支撑面43上的第二导轨45。第一工作台5架设在两个第一导轨44上,第二工作台6架设在两个第二导轨45上。The guide rail unit 4 includes a C-
切屑收集盒7为抽屉式结构且底部设置有滚轮,切屑收集盒7的端部设置有拉杆,方便操作人员将其拉出。The chip collection box 7 is of a drawer type structure with rollers at the bottom, and a pull rod is provided at the end of the chip collection box 7 to facilitate the operator to pull it out.
第一工作台5与第二工作台6靠近支撑框架1出口端设置有牵引块51,牵引块51用于与牵引机构对接实现第一工作台5或第二工作台6在上下料区域与切割区域之间进行位置切换。牵引块51上设置有竖向分布的且开口朝外的卡槽52。通过将卡槽52设置成竖向分布,使得牵引轴卡入卡槽52后在工作台的移动方向上被限制了其自由度,实现驱动;并将卡槽52的开口朝外设置,使得通过工作台的上下运动即可完成牵引轴卡入卡槽52这个动作,无需工作台进行水平移栽运动。The
第一工作台5与第二工作台6的一端两侧还设置有定位卡块53,定位机构8设置有四个分为两组位于两个所述导轨单元4上,且包括固定在C型支撑梁41上的定位气缸81、受定位气缸81驱动进行水平移动并卡入所述定位卡块53中的限位柱82。当第一工作台5或第二工作台6回到导轨单元4上时,对应的定位气缸81启动驱动限位柱82卡入定位卡块53中固定住对应的工作台实现位置固定,防止发生位移。The
在工作时,首先,操作人员将工件放置到第一工作台5上,然后通过升降驱动单元3驱动导轨单元4上下运动,带着第一工作台5运动至外部牵引单元对应高度,使得外部的牵引轴伸入到牵引块51中的卡槽52中,外部牵引单元将第一工作台5拉出进入切割区域进行加工;加工过程中,操作人员将待加工的工件放置到第二工作台6上;加工完成后,外部牵引单元将第一工作台5推回至导轨单元4上,并通过定位机构8定位住;然后升降驱动单元3驱动导轨单元4上下运动,带着第二工作台6运动至外部牵引单元对应高度,使得外部的牵引轴伸入到第二工作台6上的牵引块51中,并将第二工作台6拉出至切割区域进行加工,此时,操作人员将第一工作台5上加工好的工件取下完成下料,下料过程中,工作台上的切屑会通过镂空的工作台面落入到下方的切屑收集盒7中。When working, first, the operator places the workpiece on the
本实施例激光切割机用升降式交换平台100实现了上下叠层工作平台在切割区域与上下料位置的自动切换,且通过链轮链条实现导轨单元的上下运动,同时带动工作台实现升降运动,链轮链条传动并通过伺服电机驱动,有效的避免了油缸或气缸驱动的顿挫感,大大提高了工作平台升降的稳定性;且在导轨单元上设置定位机构,使得工作台面在导轨单元上时能够保持稳定不滑动,保障了工件加工精度;在工作台下方设置的切屑收集盒,有效的避免切屑落入导轨中影响平台的滑行。The
以上所述的仅是本实用新型的一些实施方式。对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The above are only some embodiments of the present invention. For those of ordinary skill in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention.
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