CN210933902U - Automatic control oil-water separation recycling integrated equipment capable of continuously working - Google Patents
Automatic control oil-water separation recycling integrated equipment capable of continuously working Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 176
- 238000000926 separation method Methods 0.000 title claims abstract description 43
- 238000004064 recycling Methods 0.000 title claims description 24
- 230000008929 regeneration Effects 0.000 claims abstract description 79
- 238000011069 regeneration method Methods 0.000 claims abstract description 79
- 239000010865 sewage Substances 0.000 claims abstract description 71
- 238000000746 purification Methods 0.000 claims abstract 2
- 239000007788 liquid Substances 0.000 claims description 78
- 238000004140 cleaning Methods 0.000 claims description 37
- 238000005192 partition Methods 0.000 claims description 33
- 239000008213 purified water Substances 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 25
- 238000012856 packing Methods 0.000 claims description 22
- 238000011049 filling Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 abstract description 37
- 239000004519 grease Substances 0.000 abstract description 4
- 238000011109 contamination Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 62
- 238000000034 method Methods 0.000 description 12
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- 241000758789 Juglans Species 0.000 description 3
- 235000009496 Juglans regia Nutrition 0.000 description 3
- 238000011001 backwashing Methods 0.000 description 3
- 238000005189 flocculation Methods 0.000 description 3
- 230000016615 flocculation Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 238000011160 research Methods 0.000 description 3
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- 235000020234 walnut Nutrition 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005188 flotation Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
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- 229910052742 iron Inorganic materials 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于油水分离技术领域,具体来说涉及一种能够持续工作的自动控制油水分离资源化一体设备。The utility model belongs to the technical field of oil-water separation, and in particular relates to an automatic control oil-water separation and resource utilization integrated equipment capable of continuous operation.
背景技术Background technique
含油污水主要来自石油的开采与加工过程、钢铁冶炼过程以及餐饮行业的排放。由于对水资源保护越来越严格,废水排放标准逐年提高的情况下,对此类含油污水的处理难度越来越大,成本也持续攀升,甚至部分企业因为废水无法处理而面临倒闭的窘境。Oily wastewater mainly comes from the extraction and processing of petroleum, the process of iron and steel smelting, and the discharge from the catering industry. Due to the increasingly strict protection of water resources and the improvement of wastewater discharge standards year by year, the treatment of such oily wastewater is becoming more and more difficult, and the cost continues to rise.
目前国内对含油污水的处理主要采用气浮、重力分离、絮凝、过滤等方法。其中气浮与重力分离对油脂去除率一般不超过70%,而且效率较低,占地空间较大。絮凝法对污水中含有游离的油脂处理效果较差,且还需要额外加入絮凝剂,絮凝后尚需进行二次过滤分离。过滤法对含油污水的油脂去除率较高,但对过滤材质要求更为严格,不同的过滤材料过滤效果差异较大,目前常见的过滤滤料有石英砂、粘土、核桃壳、纤维球等。石英砂具有强度高密度大、载污能力强的特点,但是其在装卸填料时劳动强度较大,吸附后续难以处理。核桃壳与纤维球滤料具有质地轻、过滤效果好等优点,受到研究者及生产者的关注。比如2016年中海油的王秀军介绍了改性核桃壳过滤材料的过滤效果,2019年辽河油田的焉宇婷作了核桃壳过滤器的相关研究。中海油的唐广荣对改性纤维球用于海上油田污水的深度处理进行了研究,研究表明改性纤维球具有良好的过滤效果。At present, air flotation, gravity separation, flocculation, filtration and other methods are mainly used in the treatment of oily sewage in China. Among them, the oil removal rate of air flotation and gravity separation is generally not more than 70%, and the efficiency is low and the floor space is large. The flocculation method has poor treatment effect on the free oil contained in the sewage, and additional flocculant needs to be added. After flocculation, a secondary filtration separation is required. The filtration method has a higher oil removal rate for oily sewage, but it has stricter requirements on the filter material, and the filtration effect of different filter materials is quite different. Quartz sand has the characteristics of high strength, high density and strong dirt-carrying capacity, but it is labor-intensive when loading and unloading fillers, and it is difficult to handle after adsorption. Walnut shell and fiber ball filter material has the advantages of light texture and good filtering effect, and has attracted the attention of researchers and producers. For example, in 2016, Wang Xiujun of CNOOC introduced the filtration effect of modified walnut shell filter materials, and in 2019, Yan Yuting of Liaohe Oilfield made relevant research on walnut shell filters. Tang Guangrong from CNOOC conducted research on modified fiber balls for advanced treatment of sewage in offshore oilfields. The research shows that modified fiber balls have good filtering effect.
当前报道的这些过滤手段及技术均是将含油污水作为三废来处理,并根据不同的填料设计了诸多的设备,比如实用新型专利CN208726837U,设计了一种具有反洗功能的过滤器,比如CN208120905U报道了便于滤污杀菌的过滤器。CN208161112U报道了一款多级型纤维过滤器。这些过滤器具备了良好的过滤效果,但是均有两个缺点:其一,反冲洗的过程要间歇操作,即要中止过滤后才能进行反冲洗;其二,所有过滤设备过滤方法均没有收集过滤后的油脂。含油污水中所含有原油、馏分油、润滑脂以及食用油脂等均是有价值的资源,如果能进行有效回收不仅可以减少污染还能资源化利用节约能源。The currently reported filtration methods and technologies all treat oily sewage as the three wastes, and many equipments are designed according to different fillers, such as the utility model patent CN208726837U, a filter with backwashing function is designed, such as CN208120905U reported A filter that is easy to filter and sterilize. CN208161112U reported a multi-stage fiber filter. These filters have a good filtering effect, but they all have two disadvantages: First, the backwashing process must be operated intermittently, that is, the backwashing can only be carried out after the filtration is suspended; after the grease. Crude oil, distillate oil, lubricating grease and edible oil contained in oily sewage are all valuable resources. If they can be effectively recovered, they can not only reduce pollution but also save energy through resource utilization.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本实用新型的目的在于提供一种用于处理含油污水的油水分离资源化一体设备,该油水分离资源化一体设备将过滤器(过滤结构)和再生器连成一体,过滤含油污水的同时过滤材料再生,过滤材料再生时释放的油还可回收利用。In view of the deficiencies of the prior art, the purpose of this utility model is to provide an integrated oil-water separation and resource-recycling equipment for treating oily sewage, which integrates a filter (filter structure) and a regenerator into one, The filter material is regenerated while the oily sewage is filtered, and the oil released during the regeneration of the filter material can also be recycled.
本实用新型的另一目的是提供一种自动控制油水分离资源化一体设备,该自动控制油水分离资源化一体设备的油水分离和过滤材料再生可连续操作,自动控制,高效便捷,使过滤器适应生产需求的同时还具备绿色可再生和废油回收利用的功能。Another object of the present utility model is to provide an integrated equipment for automatic control of oil-water separation and recycling. The oil-water separation and filter material regeneration of the integrated equipment for automatic control of oil-water separation and recycling can be continuously operated, automatically controlled, efficient and convenient, so that the filter can be adapted to In addition to production needs, it also has the functions of green renewable and waste oil recycling.
本实用新型的另一目的是提供上述自动控制油水分离资源化一体设备的使用方法。Another object of the present invention is to provide a method of using the above-mentioned automatic control oil-water separation and resource-recycling integrated equipment.
本实用新型的目的是通过下述技术方案予以实现的。The purpose of this utility model is achieved through the following technical solutions.
一种用于处理含油污水的油水分离资源化一体设备,包括:罐体、轴和2个过滤结构,在所述罐体内固装有一第一隔板,用于将所述罐体内部分隔成2个空间:过滤室和再生室;所述轴的一端与一电机固装,另一端沿所述第一隔板所在平面穿过该第一隔板后伸出,所述轴在所述第一隔板内能够旋转,2个所述过滤结构分别位于所述过滤室和再生室内,其中,在所述第一隔板与每个所述过滤结构相对的位置上形成有敞口且所述轴从所述敞口穿过,所述过滤结构堵住与其相对的敞口并与位于该敞口内的所述轴固装,所述电机驱动所述轴旋转,所述轴旋转时每一个所述过滤结构通过第一隔板上与其相对的所述敞口从1个所述空间进入至另1个所述空间,以使所述过滤室和再生室内各设置有1个所述过滤结构且所述过滤结构堵住与其相对的敞口;在所述过滤结构上方的过滤室的罐壁上形成有含油污水进口,位于所述过滤室内的过滤结构用于对该过滤室内的含油污水过滤,在所述过滤结构下方的过滤室的罐壁上形成有净水出口,在所述过滤结构上方的再生室的罐壁上形成有油溢流口,在所述再生室的罐壁上形成有清洗水进口。An integrated oil-water separation and recycling equipment for treating oily sewage, comprising: a tank body, a shaft and two filter structures, a first partition is fixed in the tank body, and is used to separate the inside of the tank body into two filter structures. 2 spaces: a filter room and a regeneration room; one end of the shaft is fixedly mounted with a motor, and the other end extends through the first partition along the plane where the first partition is located, and the shaft is in the first partition. A baffle can be rotated, and the two filter structures are respectively located in the filter chamber and the regeneration chamber, wherein an opening is formed at the position opposite to each filter structure of the first baffle and the The shaft passes through the opening, the filter structure blocks the opening opposite to it and is fixedly mounted with the shaft located in the opening, the motor drives the shaft to rotate, and each of the shafts rotates when the shaft rotates. The filter structure enters from one of the spaces to the other of the spaces through the opening opposite to it on the first partition, so that the filter chamber and the regeneration chamber are each provided with one of the filter structures and The filter structure blocks the opening opposite to it; an oily sewage inlet is formed on the tank wall of the filter chamber above the filter structure, and the filter structure located in the filter chamber is used for filtering the oily sewage in the filter chamber, A clean water outlet is formed on the tank wall of the filter chamber below the filter structure, an oil overflow port is formed on the tank wall of the regeneration chamber above the filter structure, and an oil overflow port is formed on the tank wall of the regeneration chamber Cleaning water inlet.
在上述技术方案中,2个所述过滤结构与所述轴垂直。In the above technical solution, two of the filtering structures are perpendicular to the axis.
在上述技术方案中,所述罐体的内壁的横截面为圆形,每个过滤结构的横截面均为一半圆形。In the above technical solution, the cross section of the inner wall of the tank body is circular, and the cross section of each filter structure is a semicircle.
在上述技术方案中,每个所述过滤结构为一半圆柱体,所述过滤结构包括:作为所述半圆柱体顶面的上过滤筛板、作为所述半圆柱体底面的下过滤筛板和位于所述半圆柱体侧面的平面上的第二隔板,在所述上过滤筛板和下过滤筛板之间填充有过滤材料。In the above technical solution, each of the filtering structures is a half cylinder, and the filtering structures include: an upper filtering sieve plate serving as the top surface of the semi-cylindrical body, a lower filtering sieve plate serving as the bottom surface of the semi-cylindrical body, and The second partition plate located on the plane of the side surface of the semi-cylindrical body is filled with filter material between the upper filter sieve plate and the lower filter sieve plate.
在上述技术方案中,所述过滤结构的弧面与该弧面靠近的罐体的内壁相贴。In the above technical solution, the cambered surface of the filter structure is in contact with the inner wall of the tank body close to the cambered surface.
在上述技术方案中,在与所述过滤结构相对的所述罐体的罐壁上形成有一第一填料口,第一填料口上安装有一盖体,在所述半圆柱体的弧面上形成有一第二填料口,旋转所述轴至所述第一填料口与所述第二填料口相对,用于向所述上过滤筛板和下过滤筛板之间填充所述过滤材料。In the above technical solution, a first filler port is formed on the tank wall of the tank body opposite to the filter structure, a cover body is installed on the first filler port, and an arc surface of the semi-cylindrical body is formed with a A second packing port, rotating the shaft until the first packing port is opposite to the second packing port, is used for filling the filter material between the upper filter sieve plate and the lower filter sieve plate.
在上述技术方案中,所述轴竖直设置于所述罐体的内壁的横截面的中心点上,所述轴与该2个过滤结构的第二隔板固装。In the above technical solution, the shaft is vertically arranged on the center point of the cross section of the inner wall of the tank body, and the shaft is fixedly mounted with the second partitions of the two filter structures.
在上述技术方案中,2个过滤结构位于同一水平面且该2个过滤结构连接形成一圆柱体,所述敞口沿罐体径向上的长度与该罐体的内壁的直径相同。In the above technical solution, two filter structures are located on the same horizontal plane, and the two filter structures are connected to form a cylinder, and the length of the opening along the radial direction of the tank body is the same as the diameter of the inner wall of the tank body.
在上述技术方案中,2个过滤结构位于不同的水平面,所述敞口沿罐体径向上的长度与该罐体的内壁的半径相同。In the above technical solution, the two filter structures are located on different horizontal planes, and the length of the opening along the radial direction of the tank body is the same as the radius of the inner wall of the tank body.
在上述技术方案中,在所述过滤结构上方的再生室内安装有液位传感器,用于检测再生室内清洗水的液体高度。In the above technical solution, a liquid level sensor is installed in the regeneration chamber above the filter structure to detect the liquid level of the cleaning water in the regeneration chamber.
在上述技术方案中,在所述过滤结构上方的过滤室内安装有压力传感器,用于检测过滤结构上方的过滤室内的压强。In the above technical solution, a pressure sensor is installed in the filter chamber above the filter structure to detect the pressure in the filter chamber above the filter structure.
在上述技术方案中,在所述净水出口上安装有第一浓度检测器,用于检测从所述净水出口排出液体中油或水的浓度。In the above technical solution, a first concentration detector is installed on the purified water outlet for detecting the concentration of oil or water in the liquid discharged from the purified water outlet.
在上述技术方案中,所述净水出口与第一排出管连通,所述含油污水进口与第二排出管连通,一回水管的一端与所述净水出口连通,所述回水管的另一端与所述含油污水进口连通,在所述第一排出管上安装有第一阀门,在靠近所述净水出口的所述回水管上安装有第二阀门,在所述回水管上安装有水泵,在所述第二排出管上安装有第三阀门,在靠近所述含油污水进口的所述回水管上安装有第六阀门。In the above technical solution, the purified water outlet is communicated with the first discharge pipe, the oily sewage inlet is communicated with the second discharge pipe, one end of a return pipe is communicated with the purified water outlet, and the other end of the return pipe is communicated with the first discharge pipe. Connected with the oily sewage inlet, a first valve is installed on the first discharge pipe, a second valve is installed on the return pipe close to the clean water outlet, and a water pump is installed on the return pipe , a third valve is installed on the second discharge pipe, and a sixth valve is installed on the return pipe close to the oily sewage inlet.
在上述技术方案中,在所述含油污水进口上安装有第二浓度检测器,用于检测经过所述含油污水进口液体中油或水的浓度。In the above technical solution, a second concentration detector is installed on the oily sewage inlet for detecting the concentration of oil or water in the liquid passing through the oily sewage inlet.
在上述技术方案中,在所述罐体上形成有人孔。In the above technical solution, a manhole is formed on the tank body.
在上述技术方案中,在所述清洗水进口上安装有第四阀门。In the above technical solution, a fourth valve is installed on the cleaning water inlet.
在上述技术方案中,在所述油溢流口上安装有第五阀门。In the above technical solution, a fifth valve is installed on the oil overflow port.
在上述技术方案中,在所述过滤室和再生室的罐壁上均形成有通气口。In the above technical solution, vents are formed on the tank walls of the filter chamber and the regeneration chamber.
自动控制油水分离资源化一体设备,包括:所述油水分离资源化一体设备和PLC,所述PLC控制所述电机旋转。The integrated equipment for automatic control of oil-water separation and recycling includes: the integrated equipment for oil-water separation and recycling and a PLC, and the PLC controls the rotation of the motor.
在上述技术方案中,2个所述过滤结构与所述轴垂直。In the above technical solution, two of the filtering structures are perpendicular to the axis.
在上述技术方案中,所述罐体的内壁的横截面为圆形,每个过滤结构的横截面均为一半圆形。In the above technical solution, the cross section of the inner wall of the tank body is circular, and the cross section of each filter structure is a semicircle.
在上述技术方案中,每个所述过滤结构为一半圆柱体,所述过滤结构包括:作为所述半圆柱体顶面的上过滤筛板、作为所述半圆柱体底面的下过滤筛板和位于所述半圆柱体侧面的平面上的第二隔板,在所述上过滤筛板和下过滤筛板之间填充有过滤材料。In the above technical solution, each of the filtering structures is a half cylinder, and the filtering structures include: an upper filtering sieve plate serving as the top surface of the semi-cylindrical body, a lower filtering sieve plate serving as the bottom surface of the semi-cylindrical body, and The second partition plate located on the plane of the side surface of the semi-cylindrical body is filled with filter material between the upper filter sieve plate and the lower filter sieve plate.
在上述技术方案中,所述过滤结构的弧面与该弧面靠近的罐体的内壁相贴。In the above technical solution, the cambered surface of the filter structure is in contact with the inner wall of the tank body close to the cambered surface.
在上述技术方案中,在与所述过滤结构相对的所述罐体的罐壁上形成有一第一填料口,第一填料口上安装有一盖体,在所述半圆柱体的弧面上形成有一第二填料口,旋转所述轴至所述第一填料口与所述第二填料口相对,用于向所述上过滤筛板和下过滤筛板之间填充所述过滤材料。In the above technical solution, a first filler port is formed on the tank wall of the tank body opposite to the filter structure, a cover body is installed on the first filler port, and an arc surface of the semi-cylindrical body is formed with a A second packing port, rotating the shaft until the first packing port is opposite to the second packing port, is used for filling the filter material between the upper filter sieve plate and the lower filter sieve plate.
在上述技术方案中,所述轴竖直设置于所述罐体的内壁的横截面的中心点上,所述轴与该2个过滤结构的第二隔板固装。In the above technical solution, the shaft is vertically arranged on the center point of the cross section of the inner wall of the tank body, and the shaft is fixedly mounted with the second partitions of the two filter structures.
在上述技术方案中,2个过滤结构位于同一水平面且该2个过滤结构连接形成一圆柱体,所述敞口沿罐体径向上的长度与该罐体的内壁的直径相同。In the above technical solution, two filter structures are located on the same horizontal plane, and the two filter structures are connected to form a cylinder, and the length of the opening along the radial direction of the tank body is the same as the diameter of the inner wall of the tank body.
在上述技术方案中,2个过滤结构位于不同的水平面,所述敞口沿罐体径向上的长度与该罐体的内壁的半径相同。In the above technical solution, the two filter structures are located on different horizontal planes, and the length of the opening along the radial direction of the tank body is the same as the radius of the inner wall of the tank body.
在上述技术方案中,在所述过滤结构上方的再生室内安装有液位传感器,用于检测再生室内清洗水的液体高度,所述液位传感器的液体高度信号被所述PLC读取。In the above technical solution, a liquid level sensor is installed in the regeneration chamber above the filter structure to detect the liquid level of the cleaning water in the regeneration chamber, and the liquid level signal of the liquid level sensor is read by the PLC.
在上述技术方案中,在所述过滤结构上方的过滤室内安装有压力传感器,用于检测过滤结构上方的过滤室内的压强,所述压力传感器的压强信号被所述PLC读取。In the above technical solution, a pressure sensor is installed in the filter chamber above the filter structure to detect the pressure in the filter chamber above the filter structure, and the pressure signal of the pressure sensor is read by the PLC.
在上述技术方案中,所述净水出口与第一排出管连通,所述含油污水进口与第二排出管连通,一回水管的一端与所述净水出口连通,所述回水管的另一端与所述含油污水进口连通,在所述第一排出管上安装有第一阀门,在靠近所述净水出口的所述回水管上安装有第二阀门,在所述回水管上安装有水泵,在所述第二排出管上安装有第三阀门,在靠近所述含油污水进口的所述回水管上安装有第六阀门,所述PLC控制所述第一阀门、第三阀门、第六阀门和第二阀门的开启和关闭,所述PLC控制所述水泵的开启和关闭。In the above technical solution, the purified water outlet is communicated with the first discharge pipe, the oily sewage inlet is communicated with the second discharge pipe, one end of a return pipe is communicated with the purified water outlet, and the other end of the return pipe is communicated with the first discharge pipe. Connected with the oily sewage inlet, a first valve is installed on the first discharge pipe, a second valve is installed on the return pipe close to the clean water outlet, and a water pump is installed on the return pipe , a third valve is installed on the second discharge pipe, a sixth valve is installed on the return pipe close to the oily sewage inlet, and the PLC controls the first valve, the third valve, the sixth valve The opening and closing of the valve and the second valve, the PLC controls the opening and closing of the water pump.
在上述技术方案中,在所述净水出口上安装有第一浓度检测器,用于检测从所述净水出口排出液体中油或水的浓度,第一浓度检测器的浓度信号被所述PLC读取。In the above technical solution, a first concentration detector is installed on the purified water outlet to detect the concentration of oil or water in the liquid discharged from the purified water outlet, and the concentration signal of the first concentration detector is used by the PLC read.
在上述技术方案中,在所述含油污水进口上安装有第二浓度检测器,用于检测经过所述含油污水进口液体中油或水的浓度,该第二浓度检测器的浓度信号被所述PLC读取。In the above technical solution, a second concentration detector is installed on the oily sewage inlet to detect the concentration of oil or water in the liquid passing through the oily sewage inlet, and the concentration signal of the second concentration detector is used by the PLC. read.
在上述技术方案中,在所述清洗水进口上安装有第四阀门,所述PLC控制该第四阀门的开启和关闭。In the above technical solution, a fourth valve is installed on the cleaning water inlet, and the PLC controls the opening and closing of the fourth valve.
在上述技术方案中,在所述油溢流口上安装有第五阀门,所述PLC控制该第五阀门的开启和关闭。In the above technical solution, a fifth valve is installed on the oil overflow port, and the PLC controls the opening and closing of the fifth valve.
在上述技术方案中,还包括:报警模块,所述PLC驱动所述报警模块报警。In the above technical solution, an alarm module is further included, and the PLC drives the alarm module to alarm.
在上述技术方案中,在所述过滤室和再生室的罐壁上均形成有通气口。In the above technical solution, vents are formed on the tank walls of the filter chamber and the regeneration chamber.
在上述技术方案中,在所述罐体上形成有人孔。In the above technical solution, a manhole is formed on the tank body.
自动控制油水分离资源化一体设备的使用方法,包括以下步骤:The use method of automatic control oil-water separation and resource integration equipment includes the following steps:
通过所述PLC控制所述电机旋转,使所述过滤室和再生室内各设置有1个所述过滤结构,通过清洗水进口向所述再生室内通入清洗水且该清洗水的液面高于再生室内的过滤结构,重复以下过滤步骤:The rotation of the motor is controlled by the PLC, so that each of the filter chamber and the regeneration chamber is provided with one of the filter structures, and the washing water is introduced into the regeneration chamber through the washing water inlet, and the liquid level of the washing water is higher than that of the regeneration chamber. To regenerate the filter structure in the chamber, repeat the following filter steps:
通过所述含油污水进口向过滤室内通入含油污水,含油污水经过过滤结构后被过滤成净水并从所述净水出口排出,当需要更换所述过滤室内的过滤结构时,通过所述PLC控制所述电机以驱动所述轴旋转180°,以使所述过滤室和再生室交换过滤结构,用清洗水浸泡所述再生室内的过滤结构,以使再生室内过滤结构中的液体油被浸出至再生室内清洗水的液面上。The oily sewage is introduced into the filter chamber through the oily sewage inlet, and the oily sewage is filtered into clean water after passing through the filter structure and discharged from the clean water outlet. When the filter structure in the filter chamber needs to be replaced, the PLC Control the motor to drive the shaft to rotate 180°, so that the filter chamber and the regeneration chamber exchange the filter structure, soak the filter structure in the regeneration chamber with cleaning water, so that the liquid oil in the filter structure in the regeneration chamber is leached out to the level of the cleaning water in the regeneration chamber.
在上述技术方案中,当所述再生室内清洗水液面上的液体油的厚度增加至液体油高度到达所述油溢流口时,该液体油从所述油溢流口溢出。In the above technical solution, when the thickness of the liquid oil on the liquid surface of the cleaning water in the regeneration chamber increases until the height of the liquid oil reaches the oil overflow port, the liquid oil overflows from the oil overflow port.
在上述技术方案中,在所述油溢流口上安装有第五阀门,所述PLC控制该第五阀门的开启和关闭。In the above technical solution, a fifth valve is installed on the oil overflow port, and the PLC controls the opening and closing of the fifth valve.
在上述技术方案中,在所述清洗水进口上安装有第四阀门,当需要通过清洗水进口向所述再生室内通入清洗水时,所述PLC控制该第四阀门开启;当停止向所述再生室内通入清洗水时,所述PLC控制该第四阀门关闭。In the above technical solution, a fourth valve is installed on the cleaning water inlet. When cleaning water needs to be introduced into the regeneration chamber through the cleaning water inlet, the PLC controls the fourth valve to open; When cleaning water is introduced into the regeneration chamber, the PLC controls the fourth valve to close.
在上述技术方案中,所述净水出口与第一排出管连通,所述含油污水进口与第二排出管连通,一回水管的一端与所述净水出口连通,所述回水管的另一端与所述含油污水进口连通,在所述第一排出管上安装有第一阀门,在靠近所述净水出口的所述回水管上安装有第二阀门,在所述回水管上安装有水泵,在所述第二排出管上安装有第三阀门,在靠近所述含油污水进口的所述回水管上安装有第六阀门,所述PLC控制所述第一阀门、第三阀门、第六阀门和第二阀门的开启和关闭,所述PLC控制所述水泵的开启和关闭。In the above technical solution, the purified water outlet is communicated with the first discharge pipe, the oily sewage inlet is communicated with the second discharge pipe, one end of a return pipe is communicated with the purified water outlet, and the other end of the return pipe is communicated with the first discharge pipe. Connected with the oily sewage inlet, a first valve is installed on the first discharge pipe, a second valve is installed on the return pipe close to the clean water outlet, and a water pump is installed on the return pipe , a third valve is installed on the second discharge pipe, a sixth valve is installed on the return pipe close to the oily sewage inlet, and the PLC controls the first valve, the third valve, the sixth valve The opening and closing of the valve and the second valve, the PLC controls the opening and closing of the water pump.
在上述技术方案中,在所述过滤步骤中,向过滤室内通入含油污水前,所述PLC控制所述第一阀门和第三阀门开启,所述PLC控制所述第六阀门和第二阀门关闭。In the above technical solution, in the filtering step, before the oily sewage is introduced into the filtering chamber, the PLC controls the first valve and the third valve to open, and the PLC controls the sixth valve and the second valve closure.
在上述技术方案中,在所述过滤结构上方的再生室内安装有液位传感器,用于检测再生室内清洗水的液体高度,所述液位传感器的液体高度信号被所述PLC读取,向所述PLC设定一临界液位值L0,临界液位值L0高于所述再生室内的过滤结构的高度且低于油溢流口(5),当通过清洗水进口向所述再生室内通入清洗水时,所述PLC读取液位传感器的液体高度信号,当液体高度信号的液面高度达到临界液位值L0时,所述PLC控制所述第四阀门关闭。In the above technical solution, a liquid level sensor is installed in the regeneration chamber above the filter structure to detect the liquid level of the cleaning water in the regeneration chamber, and the liquid level signal of the liquid level sensor is read by the PLC and sent to all The PLC sets a critical liquid level value L0, and the critical liquid level value L0 is higher than the height of the filter structure in the regeneration chamber and lower than the oil overflow port (5). When washing water, the PLC reads the liquid level signal of the liquid level sensor, and when the liquid level of the liquid level signal reaches the critical liquid level value L0, the PLC controls the fourth valve to close.
在上述技术方案中,还包括:报警模块,当液位传感器的液体高度信号达到临界液位值L0时,所述PLC控制所述报警模块报警。In the above technical solution, an alarm module is further included, and when the liquid level signal of the liquid level sensor reaches the critical liquid level value L0, the PLC controls the alarm module to give an alarm.
在上述技术方案中,在所述净水出口上安装有第一浓度检测器,用于检测从所述净水出口排出液体中油或水的浓度,第一浓度检测器的浓度信号被所述PLC读取;向所述PLC设定一临界浓度C0,当所述PLC读取所述第一浓度检测器的浓度信号后获得的油浓度值高于所述临界浓度C0的油浓度值时,PLC控制所述第一阀门和第三阀门关闭且所述第六阀门、第二阀门和所述水泵开启以及判断所述过滤室内的过滤结构需要更换;在含油污水进口上安装有第二浓度检测器,用于检测经过所述含油污水进口液体中油或水的浓度,该第二浓度检测器的浓度信号被所述PLC读取;当所述PLC读取所述第二浓度检测器的浓度信号后获得的油浓度值小于所述临界浓度C0的油浓度值时,PLC控制所述第一阀门和第三阀门开启且所述第六阀门、第二阀门和所述水泵关闭。In the above technical solution, a first concentration detector is installed on the purified water outlet to detect the concentration of oil or water in the liquid discharged from the purified water outlet, and the concentration signal of the first concentration detector is used by the PLC Read; set a critical concentration C0 to the PLC, when the oil concentration value obtained after the PLC reads the concentration signal of the first concentration detector is higher than the oil concentration value of the critical concentration C0, the PLC Control the first valve and the third valve to be closed and the sixth valve, the second valve and the water pump to open, and determine that the filter structure in the filter chamber needs to be replaced; a second concentration detector is installed on the oily sewage inlet , used to detect the concentration of oil or water in the inlet liquid of the oily sewage, the concentration signal of the second concentration detector is read by the PLC; when the PLC reads the concentration signal of the second concentration detector When the obtained oil concentration value is less than the oil concentration value of the critical concentration C0, the PLC controls the first valve and the third valve to open and the sixth valve, the second valve and the water pump to close.
在上述技术方案中,在所述过滤室和再生室的罐壁上均形成有通气口,在所述过滤步骤前,打开所述过滤室的通气口,在向所述再生室内通入清洗水前,打开所述再生室的通气口。In the above technical solution, ventilation ports are formed on the tank walls of the filter chamber and the regeneration chamber. Before the filtering step, the ventilation ports of the filter chamber are opened, and cleaning water is introduced into the regeneration chamber. before opening the vent of the regeneration chamber.
在上述技术方案中,在所述过滤结构上方的过滤室内安装有压力传感器,用于检测过滤结构上方的过滤室内的压强,所述压力传感器的压强信号被所述PLC读取,向所述PLC设定一临界压力P0,当所述PLC读取所述压力传感器的压强信号的压力值大于所述临界压力P0时,所述PLC判断所述过滤室内的过滤结构需要更换。In the above technical solution, a pressure sensor is installed in the filter chamber above the filter structure to detect the pressure in the filter chamber above the filter structure, and the pressure signal of the pressure sensor is read by the PLC and sent to the PLC A critical pressure P0 is set, and when the pressure value of the pressure signal of the pressure sensor read by the PLC is greater than the critical pressure P0, the PLC determines that the filter structure in the filter chamber needs to be replaced.
本实用新型的有益效果如下:The beneficial effects of the present utility model are as follows:
本实用新型实现了对具有污染性的含油污水的油水分离,分离后的净水可以循环使用,分离后的油脂(液体油)可以集中收集再次利用。因过滤材料为可再生滤料,可以循环使用,因此没有三废产生,实现了含油污水的零排放和资源化利用。The utility model realizes the oil-water separation of polluting oil-containing sewage, the separated purified water can be recycled, and the separated grease (liquid oil) can be collected and reused. Because the filter material is a renewable filter material, it can be recycled, so no three wastes are generated, and zero discharge and resource utilization of oily sewage are realized.
附图说明Description of drawings
图1为本实用新型的油水分离资源化一体设备(自动控制油水分离资源化一体设备)的正视图;Fig. 1 is the front view of the integrated equipment of oil-water separation and recycling of the present utility model (automatic control of the integrated equipment of oil-water separation and recycling);
图2为本实用新型的油水分离资源化一体设备(自动控制油水分离资源化一体设备)的正视图;Fig. 2 is the front view of the integrated equipment for oil-water separation and recycling of the present utility model (automatic control of the integrated equipment for oil-water separation and recycling);
图3为图1中2个过滤结构的俯视图(与轴固装);Figure 3 is a top view of the two filter structures in Figure 1 (fixed with the shaft);
图4为1个过滤结构的俯视图(与轴固装);Figure 4 is a top view of a filter structure (fixed with the shaft);
图5为图1中第一隔板的侧视图;Fig. 5 is the side view of the first separator in Fig. 1;
图6为图2中第一隔板的侧视图;Fig. 6 is the side view of the first separator in Fig. 2;
图7为本实用新型油水分离资源化一体设备处理前后的水样。Figure 7 shows the water samples before and after treatment by the integrated oil-water separation and recycling equipment of the present invention.
其中,1:罐体,2:轴,3:第一隔板,4:含油污水进口,5:油溢流口,6:人孔,7:第一填料口,8:净水出口,9:回水管,10:水泵,11:清洗水进口,12:电机,13:轴承,14:上过滤筛板,15:下过滤筛板,16:第三阀门,17:第一阀门,18:第二阀门,19:第六阀门,20:第五阀门,21:第四阀门,22:过滤材料,23:第二隔板,24:第二排出管,25:第一排出管,26:通气口。Among them, 1: tank body, 2: shaft, 3: first separator, 4: oily sewage inlet, 5: oil overflow port, 6: manhole, 7: first filling port, 8: purified water outlet, 9 : Return pipe, 10: Water pump, 11: Cleaning water inlet, 12: Motor, 13: Bearing, 14: Upper filter sieve, 15: Lower filter sieve, 16: Third valve, 17: First valve, 18: Second valve, 19: Sixth valve, 20: Fifth valve, 21: Fourth valve, 22: Filter material, 23: Second separator, 24: Second discharge pipe, 25: First discharge pipe, 26: vent.
具体实施方式Detailed ways
下面结合具体实施例进一步说明本实用新型的技术方案。The technical solutions of the present utility model are further described below in conjunction with specific embodiments.
在下述实施例中,液位传感器的型号为HM21F,压力传感器的型号为AK-2088,第一浓度检测器和第二浓度检测器的型号均为DHP-485。PLC的型号为AX3U-80MT。In the following embodiments, the model of the liquid level sensor is HM21F, the model of the pressure sensor is AK-2088, and the model of the first concentration detector and the second concentration detector are DHP-485. The model of the PLC is AX3U-80MT.
实施例1Example 1
一种用于处理含油污水的油水分离资源化一体设备,包括:罐体1、轴2和2个过滤结构,在罐体1内固装有一第一隔板3,用于将罐体1内部分隔成2个空间:过滤室和再生室;轴2的一端与一电机12固装,另一端沿第一隔板3所在平面穿过该第一隔板3后伸出并安装有一轴承13(也可以不安装轴承13),轴2在第一隔板3内能够旋转,2个过滤结构分别位于过滤室和再生室内,其中,在第一隔板3与每个过滤结构相对的位置上形成有敞口且轴2从敞口穿过,过滤结构的一端伸入该敞口内并与位于该敞口内的轴2固装(过滤结构的一端伸入该敞口内以使过滤结构堵住敞口),电机12驱动轴2旋转,轴2旋转时每一个过滤结构通过第一隔板3上与其相对的敞口从1个空间进入至另1个空间且过滤结构堵住与其相对的敞口,以使过滤室和再生室内各设置有1个过滤结构;在过滤结构上方的过滤室的罐壁上形成有含油污水进口4,位于过滤室内的过滤结构用于对该过滤室内的含油污水过滤,在过滤结构下方的过滤室的罐壁上形成有净水出口8,在过滤结构上方的再生室的罐壁上形成有油溢流口5,在再生室的罐壁上形成有清洗水进口11,作为优选,清洗水进口11位于再生室内过滤结构的下方。An integrated equipment for oil-water separation and resource utilization for treating oily sewage, comprising: a tank body 1, a
实施例2Example 2
在实施例1的基础上,2个过滤结构与轴2垂直。罐体1的内壁的横截面为圆形,每个过滤结构的横截面均为一半圆形,如图4所示。每个过滤结构为一半圆柱体,过滤结构包括:作为半圆柱体顶面的上过滤筛板14、作为半圆柱体底面的下过滤筛板15和位于半圆柱体侧面的平面上的第二隔板23(过滤结构的弧面可以为封闭面或敞开面),上过滤筛板14和下过滤筛板15上均形成有多个小孔,在上过滤筛板14和下过滤筛板15之间填充有过滤材料22,过滤材料22为通过浸泡能够使其吸附的油释放出来的材料,例如:过滤材料22可以为纤维球过滤填料(专利公开号:CN109453562A)。过滤结构的弧面与该弧面靠近的罐体1的内壁相贴。作为优选,上过滤筛板14、下过滤筛板15与罐体1内壁相接触的边缘分别固装有软性密封材料,用于提高过滤结构边缘与罐体1内壁之间的密封效果,提高密封效果后能够提高过滤结构的过滤效果。On the basis of Example 1, the two filter structures are perpendicular to the
在与过滤结构相对的罐体1的罐壁上形成有一第一填料口7,第一填料口7优选位于再生室的罐壁上,第一填料口7上安装有一盖体,在半圆柱体的弧面上形成有一第二填料口(当过滤结构的弧面为敞开面,该敞开面即为第二填料口),旋转轴2至第一填料口7与第二填料口相对,用于向上过滤筛板14和下过滤筛板15之间填充过滤材料22。A first packing port 7 is formed on the tank wall of the tank body 1 opposite to the filter structure. The first packing port 7 is preferably located on the tank wall of the regeneration chamber. A cover is installed on the first packing port 7. A second filling port is formed on the arc surface of the filter structure (when the arc surface of the filter structure is an open surface, the open surface is the second packing port), and the
轴2竖直设置于罐体1的内壁的横截面的中心点上,轴2与该2个过滤结构的第二隔板23固装。The
在过滤结构上方的再生室内安装有液位传感器,用于检测再生室内清洗水的液体高度,防止液位过高导致清洗水溢到油溢流口。A liquid level sensor is installed in the regeneration chamber above the filter structure to detect the liquid level of the cleaning water in the regeneration chamber to prevent the cleaning water from overflowing to the oil overflow port due to the high liquid level.
在过滤结构上方的过滤室内安装有压力传感器,用于检测过滤结构上方的过滤室内的压强,防止过滤室内压力超出设定值。A pressure sensor is installed in the filter chamber above the filter structure to detect the pressure in the filter chamber above the filter structure and prevent the pressure in the filter chamber from exceeding the set value.
在净水出口8上安装有第一浓度检测器,用于检测从净水出口8排出液体中油或水的浓度。A first concentration detector is installed on the purified
净水出口8与第一排出管25连通,含油污水进口4与第二排出管24连通,一回水管9的一端与净水出口8连通,回水管9的另一端与含油污水进口4连通,在第一排出管25上安装有第一阀门17,在靠近净水出口8的回水管9上安装有第二阀门18,在回水管9上安装有水泵10,在第二排出管24上安装有第三阀门16,在靠近含油污水进口4的回水管9上安装有第六阀门19。The
在含油污水进口4上安装有第二浓度检测器,用于检测经过含油污水进口4液体中油或水的浓度。A second concentration detector is installed on the oily sewage inlet 4 for detecting the concentration of oil or water in the liquid passing through the oily sewage inlet 4 .
在罐体1上形成有人孔6,如图1所示为2个且分别位于罐体1的相对两侧。There are two
在清洗水进口11上安装有第四阀门21。A
在油溢流口5上安装有第五阀门20。A
在过滤室和再生室的罐壁上均形成有通气口26。Air vents 26 are formed on the tank walls of both the filter chamber and the regeneration chamber.
实施例3Example 3
如图1、3所示,在实施例2的基础上,2个过滤结构位于同一水平面且该2个过滤结构连接形成一圆柱体,敞口沿罐体1径向上的长度与该罐体1的内壁的直径相同,第一隔板如图5所示。轴2从敞口穿过且位于敞口的中心线。第一隔板上敞口的尺寸与过滤结构位于侧面的平面的尺寸相同。As shown in Figures 1 and 3, on the basis of Example 2, two filter structures are located on the same horizontal plane, and the two filter structures are connected to form a cylinder, and the length of the opening along the radial direction of the tank body 1 is the same as that of the tank body 1. The diameter of the inner wall is the same, and the first separator is shown in Figure 5. The
实施例4Example 4
如图2所示,在实施例2的基础上,2个过滤结构位于不同的水平面,敞口沿罐体1径向上的长度与该罐体1的内壁的半径相同,第一隔板如图6所示。轴2的一半(沿轴2径向进行划分后形成2个所述“轴的一半”)从敞口穿过。第一隔板上敞口的尺寸为过滤结构位于侧面的平面的二分之一。As shown in Figure 2, on the basis of Example 2, the two filter structures are located on different horizontal planes, and the length of the opening along the radial direction of the tank body 1 is the same as the radius of the inner wall of the tank body 1. The first partition is shown in the figure 6 shown. Half of the shaft 2 (divided radially of the
实施例5Example 5
自动控制油水分离资源化一体设备,包括:实施例1中农油水分离资源化一体设备和PLC,PLC控制电机12旋转。The integrated equipment for automatic control of oil-water separation and recycling includes: the integrated equipment for agricultural oil-water separation and recycling in Example 1 and a PLC, and the PLC controls the rotation of the motor 12 .
实施例6Example 6
在实施例5的基础上,2个过滤结构与轴2垂直。On the basis of Example 5, the two filter structures are perpendicular to the
罐体1的内壁的横截面为圆形,每个过滤结构的横截面均为一半圆形。The cross section of the inner wall of the tank body 1 is circular, and the cross section of each filter structure is a semicircle.
每个过滤结构为一半圆柱体,过滤结构包括:作为半圆柱体顶面的上过滤筛板14、作为半圆柱体底面的下过滤筛板15和位于半圆柱体侧面的平面上的第二隔板23(过滤结构的弧面可以为封闭面或敞开面),上过滤筛板14和下过滤筛板15上均形成有多个小孔,在上过滤筛板14和下过滤筛板15之间填充有过滤材料22,过滤材料22可以为纤维球过滤填料(专利公开号CN109453562A)。Each filter structure is a half cylinder, and the filter structure includes: an upper
过滤结构的弧面与该弧面靠近的罐体1的内壁相贴。作为优选,上过滤筛板14、下过滤筛板15与罐体1内壁相接触的边缘分别固装有软性密封材料,用于提高过滤结构边缘与罐体1内壁之间的密封效果,进而提高过滤结构的过滤效果。The arc surface of the filter structure is in contact with the inner wall of the tank body 1 which is close to the arc surface. Preferably, the edges of the upper
在与过滤结构相对的罐体1的罐壁上形成有一第一填料口7,第一填料口7优选位于再生室的罐壁上,第一填料口7上安装有一盖体,在半圆柱体的弧面上形成有一第二填料口(当过滤结构的弧面为敞开面,该敞开面为第二填料口),旋转轴2至第一填料口7与第二填料口相对,用于向上过滤筛板14和下过滤筛板15之间填充过滤材料22。A first packing port 7 is formed on the tank wall of the tank body 1 opposite to the filter structure. The first packing port 7 is preferably located on the tank wall of the regeneration chamber. A cover is installed on the first packing port 7. A second packing port is formed on the arc surface of the filter structure (when the arc surface of the filter structure is an open surface, the open surface is the second packing port), and the
轴2竖直设置于罐体1的内壁的横截面的中心点上,轴2与该2个过滤结构的第二隔板23固装。The
在过滤结构上方的再生室内安装有液位传感器,用于检测再生室内清洗水的液体高度,防止液位过高导致清洗水溢到油溢流口,液位传感器的液体高度信号被PLC读取。A liquid level sensor is installed in the regeneration chamber above the filter structure to detect the liquid level of the cleaning water in the regeneration chamber to prevent the cleaning water from overflowing to the oil overflow port due to the high liquid level. The liquid level signal of the liquid level sensor is read by the PLC .
在过滤结构上方的过滤室内安装有压力传感器,用于检测过滤结构上方的过滤室内充满含油污水时的压强,防止过滤室内压力超出设定值,压力传感器的压强信号被PLC读取。A pressure sensor is installed in the filter chamber above the filter structure to detect the pressure when the filter chamber above the filter structure is filled with oily sewage, to prevent the pressure in the filter chamber from exceeding the set value, and the pressure signal of the pressure sensor is read by the PLC.
净水出口8与第一排出管25连通,含油污水进口4与第二排出管24连通,一回水管9的一端与净水出口8连通,回水管9的另一端与含油污水进口4连通,在第一排出管25上安装有第一阀门17,在靠近净水出口8的回水管9上安装有第二阀门18,在回水管9上安装有水泵10,在第二排出管24上安装有第三阀门16,在靠近含油污水进口4的回水管9上安装有第六阀门19,PLC控制第一阀门17、第三阀门16、第六阀门19和第二阀门18的开启和关闭,PLC控制水泵10的开启和关闭。The
在净水出口8上安装有第一浓度检测器,用于检测从净水出口8排出液体中油或水的浓度,第一浓度检测器的浓度信号被PLC读取。A first concentration detector is installed on the purified
在含油污水进口4上安装有第二浓度检测器,用于检测经过含油污水进口4液体中油或水的浓度,该第二浓度检测器的浓度信号被PLC读取。A second concentration detector is installed on the oily sewage inlet 4 for detecting the concentration of oil or water in the liquid passing through the oily sewage inlet 4, and the concentration signal of the second concentration detector is read by the PLC.
在清洗水进口11上安装有第四阀门21,PLC控制该第四阀门21的开启和关闭。A
在油溢流口5上安装有第五阀门20,PLC控制该第五阀门20的开启和关闭。A
还包括:报警模块,PLC驱动报警模块报警,报警模块报警时可以为声光报警并显示相关原因。It also includes: an alarm module, the PLC drives the alarm module to alarm, and the alarm module can alarm by sound and light and display the relevant reasons when it alarms.
在过滤室和再生室的罐壁上均形成有通气口26。Air vents 26 are formed on the tank walls of both the filter chamber and the regeneration chamber.
在罐体1上形成有人孔6,如图1所示为2个。There are two
实施例7Example 7
如图1所示,在实施例6的基础上,2个过滤结构位于同一水平面且该2个过滤结构连接形成一圆柱体,敞口沿罐体1径向上的长度与该罐体1的内壁的直径相同,如图1所示,第一隔板如图5所示。轴2从敞口穿过且位于敞口的中心线。第一隔板上敞口的尺寸与过滤结构位于侧面的平面的尺寸相同。As shown in FIG. 1 , on the basis of Example 6, two filter structures are located on the same horizontal plane, and the two filter structures are connected to form a cylinder, and the length of the opening along the radial direction of the tank body 1 is the same as the inner wall of the tank body 1 . The diameters are the same, as shown in Figure 1, and the first separator is shown in Figure 5. The
实施例8Example 8
如图2所示,在实施例6的基础上,2个过滤结构位于不同的水平面,敞口沿罐体1径向上的长度与该罐体1的内壁的半径相同,如图2所示,第一隔板如图6所示。轴2的一半(沿轴2径向进行划分后形成2个所述“轴的一半”)从敞口穿过。第一隔板上敞口的尺寸为过滤结构位于侧面的平面的二分之一。As shown in Figure 2, on the basis of Example 6, the two filter structures are located on different horizontal planes, and the length of the opening along the radial direction of the tank body 1 is the same as the radius of the inner wall of the tank body 1, as shown in Figure 2, The first separator is shown in FIG. 6 . Half of the shaft 2 (divided radially of the
实施例9Example 9
实施例5中自动控制油水分离资源化一体设备的使用方法,包括以下步骤:The use method of automatic control oil-water separation and resource utilization integrated equipment in
通过PLC控制电机12旋转,使过滤室和再生室内各设置有1个过滤结构,通过清洗水进口11向再生室内通入清洗水且该清洗水的液面高于再生室内的过滤结构,重复以下过滤步骤:The rotation of the motor 12 is controlled by the PLC, so that each of the filter chamber and the regeneration chamber is provided with a filter structure, and the washing water is introduced into the regeneration chamber through the
通过含油污水进口4向过滤室内通入含油污水,含油污水经过过滤结构后被过滤成净水并从净水出口8排出,当需要更换过滤室内的过滤结构时,通过PLC控制电机12以驱动轴2旋转180°,以使过滤室和再生室交换过滤结构,用清洗水浸泡再生室内的过滤结构,以使再生室内过滤结构中的液体油被浸出至再生室内清洗水的液面上,从而恢复该过滤结构的过滤能力。The oily sewage is introduced into the filter chamber through the oily sewage inlet 4. The oily sewage is filtered into clean water after passing through the filter structure and discharged from the
虽然过滤结构内固装有的第二隔板能够对过滤室和再生室内的液体进行隔离,在过滤结构旋转的过程中,仍旧会有少量的净水通过过滤结构内的过滤材料进入再生室中,但是,经过试验表明,这并不影响再生室的再生过程。Although the second partition fixed in the filter structure can isolate the liquid in the filter chamber and the regeneration chamber, during the rotation of the filter structure, a small amount of purified water will still enter the regeneration chamber through the filter material in the filter structure , however, tests have shown that this does not affect the regeneration process of the regeneration chamber.
实施例10Example 10
在实施例9的基础上,当再生室内清洗水液面上的液体油的厚度增加至液体油高度到达油溢流口5时,该液体油从油溢流口5溢出。On the basis of Example 9, when the thickness of the liquid oil on the liquid surface of the cleaning water in the regeneration chamber increases until the height of the liquid oil reaches the
在油溢流口5上安装有第五阀门20,PLC控制该第五阀门20的开启和关闭。A
在清洗水进口11上安装有第四阀门21,当需要通过清洗水进口11向再生室内通入清洗水时,PLC控制该第四阀门21开启;当停止向再生室内通入清洗水时,PLC控制该第四阀门21关闭。A
净水出口8与第一排出管25连通,含油污水进口4与第二排出管24连通,一回水管9的一端与净水出口8连通,回水管9的另一端与含油污水进口4连通,在第一排出管25上安装有第一阀门17,在靠近净水出口8的回水管9上安装有第二阀门18,在回水管9上安装有水泵10,在第二排出管24上安装有第三阀门16,在靠近含油污水进口4的回水管9上安装有第六阀门19,PLC控制第一阀门17、第三阀门16、第六阀门19和第二阀门18的开启和关闭,PLC控制水泵10的开启和关闭。The
在过滤步骤中,向过滤室内通入含油污水前,PLC控制第一阀门17和第三阀门16开启,PLC控制第六阀门19和第二阀门18关闭(此时水泵10为关闭)。In the filtering step, before the oily sewage is introduced into the filter chamber, the PLC controls the
在过滤结构上方的再生室内安装有液位传感器,用于检测再生室内清洗水的液体高度,液位传感器的液体高度信号被PLC读取,向PLC设定一临界液位值L0,临界液位值L0高于再生室内的过滤结构的高度且低于油溢流口5,当通过清洗水进口11向再生室内通入清洗水时,PLC每间隔0.1~10s读取一次液位传感器的液体高度信号,当液体高度信号的液面高度连续2次达到临界液位值L0时,PLC控制第四阀门21关闭。A liquid level sensor is installed in the regeneration chamber above the filter structure to detect the liquid level of the cleaning water in the regeneration chamber. The liquid level signal of the liquid level sensor is read by the PLC, and a critical liquid level value L0 is set to the PLC. The value L0 is higher than the height of the filter structure in the regeneration chamber and lower than the
还包括:报警模块,当液位传感器的液体高度信号达到临界液位值L0时,PLC控制报警模块报警。It also includes: an alarm module, when the liquid height signal of the liquid level sensor reaches the critical liquid level value L0, the PLC controls the alarm module to give an alarm.
在净水出口8上安装有第一浓度检测器,用于检测从净水出口8排出液体中油或水的浓度,第一浓度检测器的浓度信号被PLC读取;向PLC设定一临界浓度C0,当PLC连续1~5次次读取第一浓度检测器的浓度信号后获得的油浓度值高于临界浓度C0的油浓度值时,PLC控制第一阀门17和第三阀门16关闭且第六阀门19、第二阀门18和水泵10开启以及判断过滤室内的过滤结构需要更换。PLC每间隔0.1~30s读取一次第一浓度检测器的浓度信号。第一阀门17和第三阀门16关闭且第六阀门19、第二阀门18和水泵10开启可以使经过过滤结构的液体重新输回至过滤结构的上方,重新经过过滤结构的过滤(即内循环)。A first concentration detector is installed on the purified
在含油污水进口4上安装有第二浓度检测器,用于检测经过含油污水进口4液体中油或水的浓度,该第二浓度检测器的浓度信号被PLC读取;当PLC连续1~5次读取第二浓度检测器的浓度信号后获得的油浓度值小于临界浓度C0的油浓度值时,PLC控制第一阀门17和第三阀门16开启且第六阀门19、第二阀门18和水泵10关闭。PLC每间隔0.1~30s读取一次第二浓度检测器的浓度信号。A second concentration detector is installed on the oily sewage inlet 4 to detect the concentration of oil or water in the liquid passing through the oily sewage inlet 4. The concentration signal of the second concentration detector is read by the PLC; when the PLC continues for 1 to 5 times When the oil concentration value obtained after reading the concentration signal of the second concentration detector is less than the oil concentration value of the critical concentration C0, the PLC controls the
在过滤室和再生室的罐壁上均形成有通气口26,在过滤步骤前,打开过滤室的通气口26,在向再生室内通入清洗水前,打开再生室的通气口26。
在过滤结构上方的过滤室内安装有压力传感器,用于检测过滤结构上方的过滤室内的压强,压力传感器的压强信号被PLC读取,向PLC设定一临界压力P0,当PLC连续1~5次读取压力传感器的压强信号的压力值大于临界压力P0时,PLC判断过滤室内的过滤结构需要更换。PLC每间隔0.1~30读取一次压力传感器的压强信号。A pressure sensor is installed in the filter chamber above the filter structure to detect the pressure in the filter chamber above the filter structure. The pressure signal of the pressure sensor is read by the PLC, and a critical pressure P0 is set to the PLC. When the PLC continues for 1 to 5 times When the pressure value of the pressure signal read from the pressure sensor is greater than the critical pressure P0, the PLC determines that the filter structure in the filter chamber needs to be replaced. The PLC reads the pressure signal of the pressure sensor every 0.1~30.
对某炼油厂某工段含油污水处理实例,根据来水情况及工艺要求,首先通过PLC设置临界浓度值C0,将其设定为5mg/L;设置临界压力P0为0.35MPa,设置液位临界值L0为1.0m;设定PLC每隔3s读取一次第一浓度检测器和第二浓度检测器的数值。通过含油污水进口4向过滤室内通入含油污水,通过第二浓度检测器检测到含油污水的油含量在46-53mg/L小范围内波动,含油污水经过过滤结构后,变为澄清的净水,第一浓度检测器检测到经过净水出口8的净水中油含量为1~1.5mg/L(检测结果在1~1.5mg/L小幅波动)。当PLC连续3次读取第一浓度检测器的浓度均大于5.0mg/L时,此时为油水分离资源化一体设备连续运转22小时后且此时第一浓度检测器检测到数值为5.1mg/L,PLC控制第一阀门17和第三阀门16关闭且第六阀门19、第二阀门18和水泵10开启进行内循环,同时,通过PLC控制电机12以驱动轴2旋转180°,以使过滤室和再生室交换过滤结构,即新的过滤结构(未吸附有油的过滤结构)旋转至过滤室内,吸附油的过滤结构旋转至再生室内并在再生室内浸泡,通过浸泡能够使再生室内过滤结构中的液体油被浸出至再生室内清洗水的液面上。当过滤室与再生室交换过过滤结构后,第二浓度检测器很快检测到浓度值小于5.0mg/L;当PLC连续3次读取第二浓度检测器的浓度信号均小于5.0mg/L后,PLC控制第一阀门17和第三阀门16开启且第六阀门19、第二阀门18和水泵10关闭。以上过程为油水分离资源化一体设备完成一个自动更换循环。以上过程进行10次后,从油溢流口收集到再生油30kg。图7中左边的瓶子内装着为向含油污水进口输入的含油污水,右边的瓶子内装着为净水出口排出的净水。For an example of oily sewage treatment in a section of a refinery, according to the incoming water conditions and process requirements, first set the critical concentration value C0 through PLC, and set it to 5mg/L; set the critical pressure P0 to 0.35MPa, and set the critical value of the liquid level. L0 is 1.0m; set the PLC to read the values of the first concentration detector and the second concentration detector every 3s. The oily sewage is introduced into the filter chamber through the oily sewage inlet 4. The second concentration detector detects that the oil content of the oily sewage fluctuates in a small range of 46-53 mg/L. After the oily sewage passes through the filter structure, it becomes clear water. , the first concentration detector detects that the oil content in the purified water passing through the purified
以上对本实用新型做了示例性的描述,应该说明的是,在不脱离本实用新型的核心的情况下,任何简单的变形、修改或者其他本领域技术人员能够不花费创造性劳动的等同替换均落入本实用新型的保护范围。The present invention has been exemplarily described above. It should be noted that, without departing from the core of the present invention, any simple deformations, modifications or other equivalent replacements that can be performed by those skilled in the art without any creative effort will fall into place. into the protection scope of the present invention.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112386956A (en) * | 2019-08-19 | 2021-02-23 | 天津市职业大学 | A integrative equipment of oil-water separation resourceization for handling oily sewage |
| CN112386954A (en) * | 2019-08-19 | 2021-02-23 | 天津市职业大学 | Automatic integrative equipment of separation of water from oil recycling |
| CN112850846A (en) * | 2021-01-18 | 2021-05-28 | 天津市职业大学 | Filter with ultrasonic backwashing function and using method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112386956A (en) * | 2019-08-19 | 2021-02-23 | 天津市职业大学 | A integrative equipment of oil-water separation resourceization for handling oily sewage |
| CN112386954A (en) * | 2019-08-19 | 2021-02-23 | 天津市职业大学 | Automatic integrative equipment of separation of water from oil recycling |
| CN112386954B (en) * | 2019-08-19 | 2024-03-22 | 天津市职业大学 | Automatic control oil-water separation and recycling integrated equipment |
| CN112850846A (en) * | 2021-01-18 | 2021-05-28 | 天津市职业大学 | Filter with ultrasonic backwashing function and using method thereof |
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