CN210901273U - High-efficient rotary spherical digester is used in donkey-hide gelatin production - Google Patents
High-efficient rotary spherical digester is used in donkey-hide gelatin production Download PDFInfo
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- CN210901273U CN210901273U CN201921912193.2U CN201921912193U CN210901273U CN 210901273 U CN210901273 U CN 210901273U CN 201921912193 U CN201921912193 U CN 201921912193U CN 210901273 U CN210901273 U CN 210901273U
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Abstract
The utility model relates to the field of donkey-hide gelatin preparation, in particular to a high-efficiency rotary spherical digester for donkey-hide gelatin production, which comprises a rotary spherical digester body, a bracket, an air inlet pipe, a driving device and a liquid discharge pipe; the upper end and the lower end of the rotary spherical digester body are respectively and correspondingly provided with a material inlet and a material outlet; a filter screen is arranged in the rotary spherical digester body and close to the discharge port, the filter screen is disc-shaped, the circumferential side edge of the filter screen is fixedly connected with the side wall of the rotary spherical digester body, the filter screen divides the interior of the rotary spherical digester body into a first cavity and a second cavity, the material port and the first cavity are both positioned at the same side of the filter screen, and the discharge port and the second cavity are both positioned at the other side of the filter screen; the bracket comprises a left bracket and a right bracket which are respectively positioned at the left side and the right side of the rotary spherical digester body; the donkey hide cooking efficiency is improved through high-pressure heating; a liquid discharge pipe and a filter plate are arranged, so that the glue solution can be discharged and simultaneously continuous operation can be realized; the safety valve is arranged, so that the safety of the device can be improved; the protective cover is arranged, so that potential safety hazards can be reduced.
Description
Technical Field
The utility model relates to a donkey-hide gelatin preparation field, concretely relates to donkey-hide gelatin production is with structure technical field of high-efficient rotary spherical digester.
Background
In the process of preparing donkey-hide gelatin, donkey skin needs to be steamed and boiled at high temperature to melt the donkey skin into a gelatin juice solution, so that the nutrient substances in the donkey skin are extracted.
At present, when the donkey skin is cooked by using a conventional spherical digester, the normal pressure is mostly adopted, and the efficiency is low; in addition, if liquid is drained in the cooking process, the temperature in the cooking ball is greatly influenced, and the operation efficiency is influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a donkey-hide gelatin production is with high-efficient rotary spherical digester adopts the mode of high-pressure cooking to can realize filtering, flowing back at the in-process of cooking, promote the operating efficiency.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the high-efficiency rotary spherical digester for donkey-hide gelatin production comprises a rotary spherical digester body, a bracket, an air inlet pipe, a driving device and a liquid discharge pipe; the upper end and the lower end of the rotary spherical digester body are respectively and correspondingly provided with a material inlet and a material outlet; a filter plate is arranged in the rotary spherical digester body and close to the discharge port, the filter plate is disc-shaped, the circumferential side edge of the filter plate is fixedly connected with the side wall of the rotary spherical digester body, the filter plate divides the interior of the rotary spherical digester body into a first cavity and a second cavity, the material port and the first cavity are both positioned at the same side of the filter plate, and the discharge port and the second cavity are both positioned at the other side of the filter plate; the bracket comprises a left bracket and a right bracket which are respectively positioned at the left side and the right side of the rotary spherical digester body; a driving device is arranged on the right bracket and comprises a motor, a first gear and a second gear; a second gear is fixedly arranged on the side wall of the rotary spherical digester body, which is close to the right bracket, and is meshed with the first gear, and the first gear is in transmission connection with the transmission end of the motor; the side walls of the right side and the left side of the rotary spherical digester body are respectively provided with a first rotary joint and a second rotary joint, and the first rotary joint and the second rotary joint penetrate through the side wall of the rotary spherical digester body and are in sealing connection with the side wall of the rotary spherical digester body; the air inlet pipe comprises a first air inlet pipe and a second air inlet pipe, and one end of the first air inlet pipe penetrates through the right support and is communicated with one end of the first rotary joint; the other end of the first rotating joint is communicated with one end of a second air inlet pipe, and the other end of the second air inlet pipe penetrates through the filter plate and extends into the second cavity; the liquid discharge pipe comprises a first liquid discharge pipe and a second liquid discharge pipe, one end of the first liquid discharge pipe is communicated with one end of the second rotating joint, the other end of the second rotating joint is communicated with one end of the second liquid discharge pipe, and the other end of the second liquid discharge pipe penetrates through the filter plate and extends into the second cavity; a third valve is arranged on the first liquid discharge pipe, and a first valve is arranged at the discharge port; the axes of the first air inlet pipe, the second gear, the first rotary joint, the second rotary joint and the first liquid discharge pipe are overlapped.
Furthermore, one end of the second liquid discharge pipe extending into the second cavity is close to the discharge hole.
Further, a second valve is provided in the first intake pipe.
Further, a safety valve is arranged on the side wall of the rotary spherical digester body.
Further, an indicator is arranged on the side wall of the rotary spherical digester body.
Furthermore, a protective cover is sleeved at the exhaust end of the safety valve, and a plurality of micropores are formed in the side wall of the protective cover.
Compared with the prior art, the utility model discloses can reach one of following beneficial effect at least:
1. through high pressure heating, the efficiency of cooking of donkey hide has been promoted.
2. The liquid discharge pipe and the filter plate are arranged, so that the glue juice solution can be discharged and simultaneously continuous operation can be realized.
3. The safety valve is arranged, so that the safety of the device can be improved.
4. The protective cover is arranged, so that potential safety hazards can be reduced.
5. The indicator is arranged, so that the temperature and the pressure in the spherical digester body can be visually observed conveniently, and the operation of an operator is facilitated.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the figure: 1-a spherical digester body; 11-material port; 12-a discharge hole; 13-a filter plate; 14-a first cavity; 15-a second cavity; 16-a safety valve; 17-a protective cover; 18-an indicator; 2-a scaffold; 21-left support; 22-right support; 23-a bearing; 3, an air inlet pipe; 31-a first inlet line; 32-a second intake pipe; 4-a drive device; 41-a motor; 42-a first gear; 43-a second gear; 5-a liquid discharge pipe; 51-a first drain pipe; 52-second drain; 61-a first rotary joint; 62-a second swivel joint; 71-a first valve; 72-a second valve; 73-third valve.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1:
as shown in fig. 1, the high-efficiency rotary spherical digester for donkey-hide gelatin production comprises a rotary spherical digester body 1, a bracket 2, an air inlet pipe 3, a driving device 4 and a liquid discharge pipe 5; the upper end and the lower end of the rotary spherical digester body 1 are respectively and correspondingly provided with a material inlet 11 and a material outlet 12; a filter plate 13 is arranged in the position, close to the discharge port 12, of the rotary spherical digester body 1, the filter plate 13 is disc-shaped, the circumferential side edge of the filter plate 13 is fixedly connected with the side wall of the rotary spherical digester body 1, the filter plate 13 divides the interior of the rotary spherical digester body 1 into a first cavity 14 and a second cavity 13, the material port 11 and the first cavity 14 are both located on the same side of the filter plate 13, and the discharge port 12 and the second cavity 15 are both located on the other side of the filter plate 13; the bracket 2 comprises a left bracket 21 and a right bracket 22, and the left bracket 21 and the right bracket 22 are respectively positioned at the left side and the right side of the rotary spherical digester body 1; a driving device 4 is arranged on the right bracket 22, and the driving device 4 comprises a motor 41, a first gear 42 and a second gear 43; a second gear 43 is fixedly arranged on the side wall of the rotary spherical digester body 1 close to the right bracket 22, the second gear 43 is meshed with the first gear 42, and the first gear 42 is in transmission connection with the transmission end of the motor 41; a first rotary joint 61 and a second rotary joint 62 are respectively arranged on the side walls of the right side and the left side of the rotary spherical digester body 1, and the first rotary joint 61 and the second rotary joint 62 both penetrate through the side wall of the rotary spherical digester body 1 and are hermetically connected with the side wall of the rotary spherical digester body 1; the air inlet pipe 3 comprises a first air inlet pipe 31 and a second air inlet pipe 32, and one end of the first air inlet pipe 31 penetrates through the right bracket 22 and is communicated with one end of the first rotating joint 61; the other end of the first rotating joint 61 is communicated with one end of the second air inlet pipe 32, and the other end of the second air inlet pipe 32 penetrates through the filter plate 13 and extends into the second cavity 15; the liquid discharge pipe 5 comprises a first liquid discharge pipe 51 and a second liquid discharge pipe 52, one end of the first liquid discharge pipe 51 is communicated with one end of a second rotating joint 62, the other end of the second rotating joint 62 is communicated with one end of the second liquid discharge pipe 52, and the other end of the second liquid discharge pipe 52 penetrates through the filter plate 13 and extends into the second cavity 15; a third valve 73 is arranged on the first liquid discharge pipe 51, and a first valve 71 is arranged at the discharge port 12; the axes of the first intake pipe 31, the second gear 43, the first rotary joint 61, the second rotary joint 62, and the first exhaust pipe 51 coincide. The side wall of the spherical digester body 1 is a vacuum interlayer cavity, so that the heat leakage can be reduced; the first air inlet pipe 31 and the first liquid outlet pipe 51 simultaneously provide a vertical supporting force for the rotation of the spherical digester body 1; the filter 13 is the steel sheet that is provided with the filtration pore, the circumference side of steel sheet and the inner wall welded connection of rotary spherical digester body 1.
When the valve works, the first valve 71 and the third valve 73 are both in a closed state; opening the material port 11, putting donkey hide and water into a first cavity 14 in the rotary spherical digester body 1 according to a certain proportion, wherein the donkey hide is trapped in the first cavity 14, and the water can flow between the first cavity 14 and a second cavity 15 through a filter plate 13; then, the material port 11 is sealed, high-temperature steam in the boiler is conveyed into the spherical digester body 1 through the first air inlet pipe 31 and the second air inlet pipe 32, heating heat is provided for donkey skin and water in the spherical digester body 1, and large pressure higher than the atmospheric pressure can be formed in the spherical digester body 1 along with continuous conveying of the high-temperature steam, so that high temperature can be formed in the spherical digester body 1, and the cooking efficiency of the donkey skin is improved; when the pressure and the temperature in the spherical digester body 1 reach a certain degree, stopping conveying steam, after a period of time, starting the motor 41, driving the first gear 42 to rotate by the motor 41, driving the second gear 43 to rotate, driving the spherical digester body 1 to rotate around the axis formed by the first air inlet pipe 31 and the first liquid discharge pipe 51 by the second gear 43, so that the donkey hide, the water and the glue solution in the spherical digester body 1 rotate, are stirred, and the cooking effect of the donkey hide is improved; with the temperature reduction in the spherical digester body 1, partial steam is condensed to form water drops, the water drops are mixed with the glue solution, the pressure and the temperature in the spherical digester body 1 are both reduced, at the moment, high-temperature steam is continuously conveyed into the spherical digester body 1 to provide a heat source, and the spherical digester body 1 can be rotated at the same time; after a period of time, the rotary spherical digester body 1 is returned to the position shown in fig. 1, the rotary motion is stopped, the high temperature steam is continuously introduced, the third party valve 73 is opened, because the pressure intensity in the rotary spherical digester body 1 is higher, the glue juice solution enters the second cavity 15 through the high pressure and the filter plate 13, and the primarily filtered juice solution in the second cavity 15 is discharged out of the interior of the rotary spherical digester body 1 through the second liquid discharge pipe 52, the second rotary joint 62 and the first liquid discharge pipe 51 under high pressure, after part of the juice solution is discharged, the third valve 73 is closed, high-temperature steam is continuously conveyed into the spherical digester body 1, and along with the condensation of the steam, can supplement the drained water, realize the continuous cooking of the donkey skin, do not stop the operation, do not cause the loss of a large amount of heat, the discharging of the glue solution and the supplement of the moisture can be carried out, and the efficiency of continuous operation is greatly improved. After cooking is finished, high-temperature steam is stopped being conveyed into the rotary spherical digester body 1, the third valve is opened first, the glue juice solution in the second cavity 15 is discharged, then the third valve is closed, the material port 11 and the first valve 71 are opened, and the glue juice solution is discharged from the discharge port 12. Then, the motor 41 works to rotate the rotary spherical digester body 1 to the direction position as shown in fig. 1, that is, the material outlet is at the lowest part, the material outlet 12 is at the upper part, the donkey skin and the sundries in the first cavity 14 are discharged out of the spherical digester body 1, and after washing, the continuous operation is waited.
Meanwhile, the air outlet end of the second air inlet pipe 32 is arranged in the second cavity 15, so that high-temperature steam can directly enter underwater at the initial stage, the contact area of the steam and the water is increased, the heating efficiency of the water is increased, and the overall operation efficiency is improved.
Example 2:
as shown in fig. 1, the present embodiment optimizes the structure of the drain pipe for the above-described embodiment.
One end of the high-efficiency spherical digester for donkey-hide gelatin production, which extends into the second cavity 15 through the second liquid discharge pipe 52, is close to the discharge hole 12. The liquid inlet end of the second liquid discharge pipe 52 is arranged at the lowest position, so that when the liquid level in the rotary spherical digester body 1 is too low, steam is discharged from the liquid discharge pipe 5 to influence the operation effect.
Example 3:
as shown in fig. 1, the present embodiment optimizes the steam pipe structure for the above-described embodiment.
This donkey-hide gelatin production sets up second valve 72 with high-efficient rotary spherical digester on first intake pipe 31. Set up second valve 72, when can preventing to stop carrying high temperature steam, in the glue juice solution of spherical digester body 1 pours into intake pipe 3, influence the transport of steam.
Example 4:
as shown in fig. 1, the present embodiment optimizes the safety structure for the above-described embodiment.
This donkey-hide gelatin production is with high-efficient rotary spherical digester sets up relief valve 16 on the lateral wall of rotary spherical digester body 1. One end of the safety valve 16 is communicated with the first cavity 14 in the rotary spherical digester body 1, and when the air pressure in the rotary spherical digester body 1 is too high, air is exhausted, so that safety accidents are avoided.
Example 5:
as shown in fig. 1, the present embodiment optimizes the indicating structure for the above-described embodiment.
This donkey-hide gelatin production is with high-efficient rotary spherical digester sets up indicator 18 on the lateral wall of rotary spherical digester body 1. The indicator 18 is a temperature and pressure display meter, and a thermometer and a pressure gauge are arranged in the rotary spherical digester body 1, are used for detecting the temperature and the pressure in the rotary spherical digester body 1, and are displayed on the indicator 18, so that the observation and the operation of an operator are facilitated.
Example 6:
as shown in fig. 1, the present embodiment optimizes the safety structure for the above-described embodiment.
This donkey-hide gelatin production is with high-efficient rotary spherical digester has a safety cover 17 at the exhaust end cover of relief valve 16, is provided with a plurality of micropores on the lateral wall of safety cover 17. The diameter of the micropore is 1 nanometer-500 microns, the protection cover 17 is connected with the safety valve 16 in a sealing mode, high-temperature steam discharged from the exhaust end of the safety valve 16 enters the protection cover 17 and then is discharged outdoors after being atomized by the micropore, and therefore potential safety hazards caused by direct injection of high-pressure airflow are reduced.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (6)
1. High-efficient rotary spherical digester is used in donkey-hide gelatin production which characterized in that: comprises a rotary spherical digester body (1), a bracket (2), an air inlet pipe (3), a driving device (4) and a liquid discharge pipe (5); the upper end and the lower end of the rotary spherical digester body (1) are respectively and correspondingly provided with a material inlet (11) and a material outlet (12); in the rotary spherical digester body (1), a filter plate (13) is arranged at a position close to a discharge port (12), the filter plate (13) is disc-shaped, the circumferential side edge of the filter plate (13) is fixedly connected with the side wall of the rotary spherical digester body (1), the filter plate (13) divides the interior of the rotary spherical digester body (1) into a first cavity (14) and a second cavity (15), a material port (11) and the first cavity (14) are both positioned at the same side of the filter plate (13), and the discharge port (12) and the second cavity (15) are both positioned at the other side of the filter plate (13); the bracket (2) comprises a left bracket (21) and a right bracket (22), and the left bracket (21) and the right bracket (22) are respectively positioned at the left side and the right side of the rotary spherical digester body (1); a driving device (4) is arranged on the right bracket (22), and the driving device (4) comprises a motor (41), a first gear (42) and a second gear (43); a second gear (43) is fixedly arranged on the side wall of the rotary spherical digester body (1) close to the right bracket (22), the second gear (43) is meshed with the first gear (42), and the first gear (42) is in transmission connection with the transmission end of the motor (41); a first rotary joint (61) and a second rotary joint (62) are respectively arranged on the side walls of the right side and the left side of the rotary spherical digester body (1), and the first rotary joint (61) and the second rotary joint (62) penetrate through the side wall of the rotary spherical digester body (1) and are in sealing connection with the side wall of the rotary spherical digester body (1); the air inlet pipe (3) comprises a first air inlet pipe (31) and a second air inlet pipe (32), and one end of the first air inlet pipe (31) penetrates through the right bracket (22) and then is communicated with one end of the first rotating joint (61); the other end of the first rotating joint (61) is communicated with one end of a second air inlet pipe (32), and the other end of the second air inlet pipe (32) penetrates through the filter plate (13) and extends into the second cavity (15); the liquid discharge pipe (5) comprises a first liquid discharge pipe (51) and a second liquid discharge pipe (52), one end of the first liquid discharge pipe (51) is communicated with one end of a second rotating joint (62), the other end of the second rotating joint (62) is communicated with one end of the second liquid discharge pipe (52), and the other end of the second liquid discharge pipe (52) penetrates through the filter plate (13) and extends into the second cavity (15); a third valve (73) is arranged on the first liquid discharge pipe (51), and a first valve (71) is arranged at the discharge hole (12); the axes of the first air inlet pipe (31), the second gear (43), the first rotating joint (61), the second rotating joint (62) and the first liquid outlet pipe (51) are overlapped.
2. The high-efficiency rotary spherical digester for donkey-hide gelatin production according to claim 1, which is characterized in that: one end of the second liquid discharge pipe (52) extending into the second cavity (15) is close to the discharge hole (12).
3. The high-efficiency rotary spherical digester for donkey-hide gelatin production according to claim 1, which is characterized in that: a second valve (72) is arranged in the first intake line (31).
4. The high-efficiency rotary spherical digester for donkey-hide gelatin production according to claim 1, which is characterized in that: and a safety valve (16) is arranged on the side wall of the rotary spherical digester body (1).
5. The high-efficiency rotary spherical digester for donkey-hide gelatin production according to claim 1, which is characterized in that: an indicator (18) is arranged on the side wall of the rotary spherical digester body (1).
6. The high-efficiency rotary spherical digester for donkey-hide gelatin production according to claim 4, which is characterized in that: the exhaust end of the safety valve (16) is sleeved with a protective cover (17), and the side wall of the protective cover (17) is provided with a plurality of micropores.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921912193.2U CN210901273U (en) | 2019-11-07 | 2019-11-07 | High-efficient rotary spherical digester is used in donkey-hide gelatin production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921912193.2U CN210901273U (en) | 2019-11-07 | 2019-11-07 | High-efficient rotary spherical digester is used in donkey-hide gelatin production |
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| CN210901273U true CN210901273U (en) | 2020-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921912193.2U Active CN210901273U (en) | 2019-11-07 | 2019-11-07 | High-efficient rotary spherical digester is used in donkey-hide gelatin production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112826834A (en) * | 2020-12-23 | 2021-05-25 | 河南省通润堂生物科技有限公司 | Preparation process of edible donkey-hide gelatin for enriching blood |
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2019
- 2019-11-07 CN CN201921912193.2U patent/CN210901273U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112826834A (en) * | 2020-12-23 | 2021-05-25 | 河南省通润堂生物科技有限公司 | Preparation process of edible donkey-hide gelatin for enriching blood |
| CN112826834B (en) * | 2020-12-23 | 2022-11-04 | 河南省通润堂生物科技有限公司 | Preparation process of edible donkey-hide gelatin for enriching blood |
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