CN210878402U - Fan blade detects processingequipment - Google Patents
Fan blade detects processingequipment Download PDFInfo
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- CN210878402U CN210878402U CN201921009516.7U CN201921009516U CN210878402U CN 210878402 U CN210878402 U CN 210878402U CN 201921009516 U CN201921009516 U CN 201921009516U CN 210878402 U CN210878402 U CN 210878402U
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Abstract
A fan blade detection processing device comprises a forming mechanism, wherein the forming mechanism comprises a first base and a second base, the first base and the second base are symmetrically arranged, and the first base and the second base are both horizontally arranged cylindrical; the first base and the second base are used as hammering repair bases of blanks; the back of the forming mechanism is connected with a detection mechanism through a supporting mechanism, and the detection mechanism is used for detecting the radian of the blank; the utility model can form a beating base for the blade blank through the first base and the second base, and can quickly and effectively change the radian of the blade; one side of the forming mechanism is provided with the detection mechanism, so that the arc degree can be detected while hammering repair is carried out, the detection and repair efficiency is improved, and the machined blade blank can quickly reach a standard state.
Description
Technical Field
The utility model belongs to the technical field of fan work piece processing, in particular to fan blade detects processingequipment.
Background
The fan blade is of an arc-shaped structure, a raw plate is pressed into the arc-shaped blade during production, however, in the pressing process, the radian of the finally processed blade cannot reach the standard radian due to processing errors; therefore, workers need to detect and process the pressed blade blank;
current detection machining operation efficiency is lower, and the workman need use the hammer to beat the restoration to the blank, nevertheless because lack better supporting seat, need the workman to hold the hammer in one hand, the blank is removed to the other hand, and the workman is only based on the experience and beats the correction to the radian of blank, leads to the restoration machining efficiency of blade lower, and the precision after the restoration still has the error.
SUMMERY OF THE UTILITY MODEL
The utility model provides a fan blade detects processingequipment to the not enough of prior art existence, and concrete technical scheme is as follows:
a fan blade detection processing device comprises a forming mechanism, wherein the forming mechanism comprises a first base and a second base, the first base and the second base are symmetrically arranged, and the first base and the second base are both horizontally arranged cylindrical; the first base and the second base are used as hammering repair bases of blanks;
the back of the forming mechanism is connected with a detection mechanism through a supporting mechanism, and the detection mechanism is used for detecting the radian of the blank.
Further, detection mechanism is including detecting the box, it is connected to detect box fixed connection supporting mechanism, it locates perpendicularly to detect the box supporting mechanism's one end, the bottom surface that detects the box is standard arcwall face, standard arcwall face with the arcwall face laminating of blank.
Further, the detection mechanism further comprises guide plates, the guide plates are symmetrically arranged at two ends of the standard arc-shaped surface, the guide plates and the forming mechanism are vertically distributed, and the distance between the guide plates is the same as the length of the blank.
The detection mechanism further comprises a liquid discharge valve, a liquid separation box and a sponge strip, the detection box is of a cavity structure, the sponge strip is embedded in the middle of the bottom surface of the detection box, the distribution shape of the sponge strip is the same as that of the standard arc-shaped surface, the bottom surface of the sponge strip is flush with the standard arc-shaped surface, the sponge strip is fixed on the bottom surface of the liquid separation box, and the liquid separation box is used for discharging liquid to the sponge strip; the inside top of detection box is the stock solution chamber, the stock solution chamber communicate to through the pipe divide the liquid box, the stock solution chamber, divide the liquid box all set up alone.
Furthermore, a drain valve is connected inside the conduit, and a handle part of the drain valve is arranged on the outer side surface of the detection box.
Further, the supporting mechanism comprises a supporting frame and a supporting column, the bottom of the supporting frame is fixedly connected with the end part of the forming mechanism, the top side wall of the supporting frame is fixedly connected with the supporting column, and the supporting column is fixedly connected with the detection box.
The utility model has the advantages that:
1. the hammering base for the blade blank can be formed by the first base and the second base, and the concave area between the first base and the second base can be matched with the radian of the blade, so that the radian of the blade can be quickly and effectively changed;
2. a detection mechanism is arranged on one side of the forming mechanism, so that the arc degree can be detected while hammering repair is carried out, the detection and repair efficiency is improved, and the machined blade blank quickly reaches a standard state;
3. the sponge strip and the liquid storage cavity can leave ink marks on the blank, so that workers can visually see which region of the blade is not attached to the standard arc-shaped surface, the hammering processing is more accurate, and the effect is better.
Drawings
FIG. 1 shows a schematic structural view of a fan blade inspecting and processing device of the present invention;
fig. 2 shows a schematic cross-sectional structure diagram of the detection mechanism of the present invention;
fig. 3 shows an enlarged schematic structure diagram at a of the present invention;
FIG. 4 is a schematic view showing the internal cross-sectional structure of the detecting box of the present invention;
shown in the figure: 1. the device comprises a supporting mechanism, 11, a supporting frame, 12, a supporting column, 2, a detection mechanism, 21, a detection box, 211, a liquid filling opening, 212, a standard arc-shaped surface, 213, a liquid storage cavity, 22, a guide plate, 23, a liquid discharge valve, 24, a liquid distribution box, 25, a sponge strip, 3, a forming mechanism, 31, a first base, 32, a second base, 4 and a blank piece.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
A fan blade detection processing device comprises a forming mechanism 3, wherein the forming mechanism 3 comprises a first base 31 and a second base 32, the first base 31 and the second base 32 are symmetrically arranged, and the first base 31 and the second base 32 are both horizontally arranged and cylindrical; the first base 31 and the second base 32 are used as hammering repair bases for the blank 4; a worker can place the pressed blank between the two bases and then beat the defective part of the blank 4 with a hammer;
the back of the forming mechanism 3 is connected with a detection mechanism 2 through a supporting mechanism 1, and the detection mechanism 2 is used for detecting the radian of a blank piece 4; the detection mechanism 2 is used for detecting whether the radian of the blank piece 4 reaches the standard or not, so that the judgment and the solution can be carried out in time.
As an improvement of the above technical solution, the detection mechanism 2 includes a detection box 21, the detection box 21 is fixedly connected to the support mechanism 1, the detection box 21 is vertically arranged at one end of the support mechanism 1, the bottom surface of the detection box 21 is a standard arc-shaped surface 212, and the standard arc-shaped surface 212 is attached to the arc-shaped surface of the blank 4; the standard arc-shaped surface 212 is a standard radian, and when the standard arc-shaped surface 212 is attached to the blank 4, whether the radian of the blank 4 reaches the standard can be judged according to the gap state, so that the blank can be beaten and processed while the radian is detected, the operation is simple and convenient, and the processing effect is good.
As an improvement of the above technical solution, the detecting mechanism 2 further includes guide plates 22, the guide plates 22 are symmetrically disposed at two ends of the standard arc-shaped surface 212, the guide plates 22 are vertically distributed with the forming mechanism 3, and the distance between the guide plates 22 is the same as the length of the blank 4; the setting of deflector 22 is used for making blank 4 can the level accurate with the laminating of standard arcwall face 212, calibration blank 4 to accurate position, prevents the skew from appearing for the testing result is more accurate.
As an improvement of the above technical solution, the detection mechanism 2 further includes a drain valve 23, a liquid separation box 24 and a sponge strip 25, the interior of the detection box 21 is of a cavity structure, the sponge strip 25 is embedded in the middle of the bottom surface of the detection box 21, the distribution shape of the sponge strip 25 is the same as that of the standard arc-shaped surface 212, and the bottom surface of the sponge strip 25 is flush with the standard arc-shaped surface 212, so that when the blank member 4 is attached to the standard arc-shaped surface 212, the blank member 4 is also attached to the sponge strip 25;
the sponge strip 25 is fixed on the bottom surface of the liquid separation box 24, and the liquid separation box 24 is used for discharging liquid to the sponge strip 25; the top of the interior of the detection box 21 is a liquid storage cavity 213, the liquid storage cavity 213 is communicated to the liquid distribution box 24 through a conduit, and the liquid storage cavity 213 and the liquid distribution box 24 are both independently arranged;
when the blank piece 4 is attached to the standard arc-shaped surface 212, the sponge strip 25 can leave ink marks at the attached part, and the non-attached part is not in contact with the sponge strip 25 and has no ink marks, so that a worker can intuitively know which position needs to be beaten for repair;
the liquid distribution box 24 can stably distribute the ink to all positions of the sponge strip 25, so that the ink distribution effect is better;
the liquid storage chamber 213 stores ink.
As an improvement of the above technical solution, a drain valve 23 is connected inside the conduit, and a handle portion of the drain valve 23 is arranged on the outer side surface of the detection box 21; the liquid discharge valve 23 is used for controlling the liquid discharge state of the liquid storage cavity 213, so that when detection is carried out, the liquid discharge valve 23 is opened, and ink is discharged onto the sponge strip 25; when the detection is not performed, the drain valve 23 is closed, and the ink is stored in the liquid storage chamber 213, so that the sponge strip 25 is prevented from being immersed in too much ink, and the ink is prevented from being wasted.
As an improvement of the above technical solution, the supporting mechanism 1 includes a supporting frame 11 and a supporting column 12, the bottom of the supporting frame 11 is fixedly connected to the end of the forming mechanism 3, the top side wall of the supporting frame 11 is fixedly connected to the supporting column 12, and the supporting column 12 is fixedly connected to the detection box 21; the support mechanism 1 is used for fixing the forming mechanism 3 and the detection mechanism 2 into a whole.
As shown in fig. 1, fig. 1 shows a schematic structural view of a fan blade detection and processing device of the present invention;
the first base 31 and the second base 32 are fixed into a whole, the first base 31 and the second base 32 have the same structure, the support columns are cylindrical smooth surfaces, and the two support columns are the same in length;
a workpiece is die-cast into an arc-shaped blank 4 through a die-casting machine, the blank 4 needs to be beaten and repaired on the first base 31 and the second base 32 after being pressed, the blank 3 can be beaten in a region between the first base 31 and the second base 32, and the radian is changed;
the detection mechanism 2 is arranged at the end part of the forming mechanism 3, the hammering operation of workers is not influenced,
the surface of the detection box 21 is provided with a liquid adding opening 211, and the handle part of the liquid discharge valve 23 extends out of the side surface of the detection box 21, so that a worker can conveniently control the liquid discharge process through the liquid discharge valve 23;
two ends of the bottom surface of the detection box 21 are respectively and vertically provided with a guide plate 22, and the guide plates 22 are vertically arranged downwards;
as shown in fig. 2, fig. 2 is a schematic cross-sectional structure diagram of the detection mechanism of the present invention;
the sponge strip 25 is embedded into the bottom surface of the detection box 21, the sponge strip 25 is fixed on the bottom surface of the liquid separation box 24, the bottom surface of the liquid separation box 24 is of a mesh structure, and the mesh structure is used for dispersing and discharging liquid;
the reservoir 213, the dispensing box 24 and the sponge strip 25 are all the same shape and are the same as the standard arc-shaped surface 212.
As shown in fig. 3, fig. 3 is an enlarged schematic structural diagram of the utility model at a;
the center of the bottom surface of the liquid storage cavity 213 is communicated to the liquid distribution box 24 through a conduit; a drain valve 23 is arranged on the conduit;
as shown in FIG. 4, FIG. 4 is a schematic view of the internal cross-sectional structure of the detecting box of the present invention;
the bottom surface of the sponge strip 25 is flush with the bottom surface of the detection box 21, and the blank member 4 is attached to the standard arc-shaped surface 212.
When the utility model is implemented, the liquid discharge valve 23 is opened, so that the ink in the liquid storage cavity 213 is discharged to the liquid separation box 24 through the conduit and then is dispersed to each position of the sponge strip 25; the pressed blank 4 moves upwards along the guide plate 22, and the guide plate 22 corrects the angle of the blank 4, so that the blank can stably and accurately move upwards; the blank piece 4 is attached to the bottom surface of the detection box 21, and the blank piece 4 is attached to the standard arc-shaped surface 212;
at this time, the position where the blank 4 is completely attached to the standard arc-shaped surface 212 is in contact with the sponge strip 25, so that ink marks are left on the blank 4; if the blank 4 has pressing errors, a partial area of the blank 4 is not attached to the sponge strip 25, and no ink mark is left in the area;
then, a worker takes the blank piece 4 down, then the blank piece 4 is placed on the first base 31 and the second base 32, the area without the ink mark is placed in the concave area between the first base 31 and the second base 32, and the area without the ink mark is beaten, so that the radian of the area reaches the standard;
after hammering, attaching the blank piece 4 to the standard arc-shaped surface 212 again, observing whether gaps exist or not, and if no ink marks exist, indicating that the radian reaches the standard; if the gap still exists, the area without the ink mark is beaten again; the steps are repeated until the radian reaches the standard, and the blank is quickly detected, repaired and beaten to the standard state.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. The utility model provides a fan blade detects processingequipment which characterized in that: the forming device comprises a forming mechanism (3), wherein the forming mechanism (3) comprises a first base (31) and a second base (32), the first base (31) and the second base (32) are symmetrically arranged, and the first base (31) and the second base (32) are both horizontally placed in a cylindrical shape; the first base (31), the second base (32) are used as hammering repair bases for blanks (4);
the back of the forming mechanism (3) is connected with the detection mechanism (2) through the supporting mechanism (1), and the detection mechanism (2) is used for detecting the radian of the blank piece (4).
2. The fan blade detection and processing device of claim 1, wherein: detection mechanism (2) are including detecting box (21), detect box (21) fixed connection supporting mechanism (1), detect box (21) and locate perpendicularly the one end of supporting mechanism (1), the bottom surface that detects box (21) is standard arcwall face (212), standard arcwall face (212) with the arcwall face laminating of blank (4).
3. The fan blade detection and processing device of claim 2, wherein: the detection mechanism (2) further comprises a guide plate (22), the guide plate (22) is symmetrically arranged at two ends of the standard arc-shaped surface (212), the guide plate (22) and the forming mechanism (3) are vertically distributed, and the distance between the guide plate (22) is the same as the length of the blank (4).
4. The fan blade detection and processing device of claim 3, wherein: the detection mechanism (2) further comprises a liquid discharge valve (23), a liquid separation box (24) and a sponge strip (25), the detection box (21) is of a cavity structure, the sponge strip (25) is embedded in the middle of the bottom surface of the detection box (21), the distribution shape of the sponge strip (25) is the same as that of the standard arc-shaped surface (212), the bottom surface of the sponge strip (25) is flush with the standard arc-shaped surface (212), the sponge strip (25) is fixed to the bottom surface of the liquid separation box (24), and the liquid separation box (24) is used for discharging liquid to the sponge strip (25); the inside top of detection box (21) is stock solution chamber (213), stock solution chamber (213) communicate to through the pipe divide liquid box (24), stock solution chamber (213), divide liquid box (24) all set up alone.
5. The fan blade detection and processing device of claim 4, wherein: a drain valve (23) is connected inside the conduit, and the handle part of the drain valve (23) is arranged on the outer side surface of the detection box (21).
6. The fan blade inspection and processing device of any one of claims 2 to 5, wherein: the supporting mechanism (1) comprises a supporting frame (11) and a supporting column (12), the bottom of the supporting frame (11) is fixedly connected with the end part of the forming mechanism (3), the top side wall of the supporting frame (11) is fixedly connected with the supporting column (12), and the supporting column (12) is fixedly connected with the detection box (21).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201921009516.7U CN210878402U (en) | 2019-07-01 | 2019-07-01 | Fan blade detects processingequipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201921009516.7U CN210878402U (en) | 2019-07-01 | 2019-07-01 | Fan blade detects processingequipment |
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CN210878402U true CN210878402U (en) | 2020-06-30 |
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CN201921009516.7U Active CN210878402U (en) | 2019-07-01 | 2019-07-01 | Fan blade detects processingequipment |
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- 2019-07-01 CN CN201921009516.7U patent/CN210878402U/en active Active
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