CN210863632U - Ultrasonic flaw detection device for roller production - Google Patents
Ultrasonic flaw detection device for roller production Download PDFInfo
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- CN210863632U CN210863632U CN201921909396.6U CN201921909396U CN210863632U CN 210863632 U CN210863632 U CN 210863632U CN 201921909396 U CN201921909396 U CN 201921909396U CN 210863632 U CN210863632 U CN 210863632U
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- flaw detection
- detection device
- ultrasonic flaw
- lead screw
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Abstract
The utility model discloses an ultrasonic flaw detection device for roller production, which comprises a bed plate, a roller is arranged in the middle of the upper end of the bed plate, upright posts are symmetrically arranged on the upper end of the bed plate in a left-right mode, the upper end of the upright post is connected with an adjusting frame, a lead screw is arranged inside the adjusting frame, the two ends of the lead screw are connected with the left inner wall and the right inner wall of the adjusting frame through bearings, threads are arranged on the lead screw, a slider is sleeved on the lead screw, the lower end of the adjusting frame is provided with a chute, the lower end of the slider penetrates through the chute and is connected with a telescopic rod, the lower end of the telescopic rod is fixedly connected with a connecting plate, when the ultrasonic flaw detection device works, the lead screw is driven by a motor to rotate, so that the slider moves along the direction of the lead screw, convenient and fast to use, and the detection efficiency of detecting a flaw is high.
Description
Technical Field
The utility model relates to an ultrasonic flaw detection technical field specifically is an ultrasonic flaw detection device is used in roll production.
Background
The ultrasonic probe is a commonly used surface flaw detection device in the industry at present, and is widely applied to the field of surface wave flaw detection of rollers. The ultrasonic probe is utilized to detect the surface quality of the roller, thereby ensuring the subsequent use performance of the roller. When the coupling agent is used specifically, a roller to be detected is coated with the coupling agent, and then a probe is held by hand to move on the surface of the roller at a constant speed for flaw detection; however, the outmost layer of the currently applicable super-wind wave probe is made of organic glass with higher hardness, so that the probe is easily stressed unevenly when moved, and the roll surface of the roll is scratched to a certain extent during flaw detection, so that the roll is easy to cause quality problems in subsequent rolled plates, and the probe is also easy to damage; in order to enhance the coupling effect of probe organic glass and the surface of a roller, a thicker couplant layer is usually coated on the surface of the roller in production practice, so that the use amount of the couplant is obviously increased, and impurities in the couplant are easy to damage the surface of the roller.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a roll production is with ultrasonic flaw detection device to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
an ultrasonic flaw detection device for roller production comprises a base plate, rollers are arranged in the middle of the upper end of the base plate, stand columns are symmetrically arranged on the left and right sides of the upper end of the base plate, an adjusting frame is connected to the upper end of each stand column, a lead screw is arranged inside each adjusting frame, two ends of each lead screw are connected to the left inner wall and the right inner wall of each adjusting frame through bearings, threads are arranged on each lead screw, a sliding block is sleeved on each lead screw, a sliding groove is formed in the lower end of each adjusting frame, the lower end of each sliding block penetrates through the corresponding sliding groove to be connected with a telescopic rod, a connecting plate is fixedly connected to the lower end of each telescopic rod, an ultrasonic probe is connected to the middle of the lower end of each connecting plate, coupling agent boxes are symmetrically arranged on the left side and the, meanwhile, the telescopic rod extends to enable the coupling agent box and the ultrasonic probe to move left and right near the roller for detection, so that the detection is convenient and quick, and the working efficiency is high;
as a further aspect of the present invention: the coupling agent box is provided with a coupling agent pump, the lower end of the coupling agent box is connected with a connecting pipe in a penetrating way, the lower end of the connecting pipe is rotatably provided with a roller shaft, the coupling agent can be pumped into the connecting pipe through the coupling agent pump, the coupling agent is uniformly coated on the roller through the roller shaft, and meanwhile, the roller shaft plays a role in protecting the ultrasonic probe from being damaged by friction;
as a further aspect of the present invention: the motor is connected to the outer side of the right end of the adjusting frame, the right end of the screw rod penetrates through the right side wall of the adjusting frame and is connected with the motor, and the screw rod is driven to rotate to drive the sliding block to move on the screw rod;
as a further aspect of the present invention: the motor is a forward and reverse rotating motor, so that the ultrasonic probe can conveniently detect left and right back and forth;
as a further aspect of the present invention: the telescopic rod is an automatic telescopic rod, can automatically complete telescopic action according to a detection program, and realizes a function of rapid detection;
as a further aspect of the present invention: the lower end of the base plate is provided with a plurality of wheels, the wheels are connected with the lower end of a connecting rod through a support, and the upper end of the connecting rod is fixedly connected with the lower end of the base plate and used for supporting the whole device, so that the device is convenient to move;
compared with the prior art, the utility model has the advantages of following several aspects:
1. the utility model has reasonable layout and ingenious structure, when the utility model works, the motor drives the screw rod to rotate, so that the slider moves along the screw rod direction, the telescopic rod and the connecting plate are driven to move left and right, and the telescopic rod extends simultaneously, so that the coupling agent box and the ultrasonic probe move left and right near the roller for detection, the use is convenient and fast, and the flaw detection efficiency is high;
2. in the utility model, the coupling agent box is provided with a coupling agent pump, the lower end of the coupling agent box is connected with a connecting pipe in a run-through manner, the lower end of the connecting pipe rotates to be provided with a roller shaft, the coupling agent can be pumped into the connecting pipe through the coupling agent pump, and then the coupling agent is uniformly coated on the roller through the roller shaft, and meanwhile, the roller shaft plays a role in protecting the ultrasonic probe from being damaged by friction;
3. the motor in the utility model is a positive and negative rotation motor, which is convenient for the ultrasonic probe to perform left and right back and forth detection;
4. the lower extreme of bed plate is equipped with a plurality of wheel, the lower extreme that the wheel passes through support and connecting rod is connected, the upper end fixed connection of connecting rod is at the lower extreme of bed plate for support whole device, play the effect of convenient removal.
Drawings
FIG. 1 is a schematic structural view of an ultrasonic flaw detection apparatus for roll production.
Fig. 2 is a schematic structural diagram of a coupling agent box in an ultrasonic flaw detection device for roll production.
In the figure: 1. a base plate; 2. a column; 3. an adjusting bracket; 4. a bearing; 5. a screw rod; 6. a slider; 7. a telescopic rod; 8. a thread; 9. a motor; 10. a slideway; 11. a connecting plate; 12. rolling; 13. an ultrasonic probe; 14. a coupling agent box; 15. a wheel; 16. a support; 17. a connecting rod; 18. a couplant pump; 19. a connecting pipe; 20. and (4) a roll shaft.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
The first embodiment is as follows:
referring to fig. 1 and 2, an ultrasonic flaw detection device for roller production comprises a base plate 1, a roller body 12 is arranged in the middle of the upper end of the base plate 1, upright posts 2 are symmetrically arranged on the left and right of the upper end of the base plate 1, an adjusting frame 3 is connected to the upper end of the upright posts 2, a screw rod 5 is arranged inside the adjusting frame 3, two ends of the screw rod 5 are connected to the left and right inner walls of the adjusting frame 3 through bearings 4, threads 8 are arranged on the screw rod 5, a slide block 6 is sleeved on the screw rod 5, a slide groove is arranged at the lower end of the adjusting frame 3, the lower end of the slide block 6 penetrates through the slide groove and is connected with a telescopic rod 7, a connecting plate 11 is fixedly connected to the lower end of the telescopic rod 7, an ultrasonic probe 13 is connected to the middle of the lower end of the connecting plate 11, coupling agent boxes 14 are, the slide block 6 moves along the direction of the screw rod 5, so that the telescopic rod 7 and the connecting plate 11 are driven to move left and right, meanwhile, the telescopic rod 7 extends, and the coupling agent box 14 and the ultrasonic probe 13 move left and right close to the rolling roller body 12 for detection, so that the detection is convenient and rapid, and the working efficiency is high; the coupling agent box 14 is provided with a coupling agent pump 18, the lower end of the coupling agent box 14 is connected with a connecting pipe 19 in a penetrating way, the lower end of the connecting pipe 19 is rotatably provided with a roller shaft 20, the coupling agent pump 18 can enter the connecting pipe 19 through the coupling agent pump 18, and the coupling agent is uniformly coated on the roller body 12 through the roller shaft 20; the motor 9 is connected to the outer side of the right end of the adjusting frame 3, the right end of the screw rod 5 penetrates through the right side wall of the adjusting frame 3 and is connected with the motor 9, and the screw rod 5 is driven to rotate to drive the sliding block 6 to move on the screw rod 5; the motor 9 is a forward and reverse rotating motor 9, so that the ultrasonic probe 13 can conveniently perform left and right back and forth detection; the telescopic rod 7 is an automatic telescopic rod 7, and can automatically complete telescopic action according to a detection program, so that the function of rapid detection is realized;
example two: in this embodiment, the following technical solutions are added on the basis of the first embodiment:
the lower end of the base plate 1 is provided with a plurality of wheels 15, the wheels 15 are connected with the lower end of a connecting rod 17 through a bracket 16, and the upper end of the connecting rod 17 is fixedly connected with the lower end of the base plate 1 and used for supporting the whole device, so that the device is convenient to move;
the utility model discloses a theory of operation is: when the utility model works, the motor 9 drives the screw rod 5 to rotate, so that the slide block 6 moves along the screw rod 5, the telescopic rod 7 and the connecting plate 11 are driven to move left and right, and meanwhile, the telescopic rod 7 extends, so that the coupling agent box 14 and the ultrasonic probe 13 move left and right near the rolling body 12 for detection, thereby being convenient and fast and having high working efficiency; the coupling agent box 14 is provided with a coupling agent pump 18, the lower end of the coupling agent box 14 is connected with a connecting pipe 19 in a penetrating way, the lower end of the connecting pipe 19 is rotatably provided with a roller shaft 20, the coupling agent pump 18 can enter the connecting pipe 19 through the coupling agent pump 18, and the coupling agent is uniformly coated on the roller body 12 through the roller shaft 20; the motor 9 is a forward and reverse rotating motor 9, so that the ultrasonic probe 13 can conveniently perform left and right back and forth detection; the lower extreme of bed plate 1 is equipped with a plurality of wheel 15, wheel 15 passes through the support 16 and connects with the lower extreme of connecting rod 17, the upper end fixed connection of connecting rod 17 is at the lower extreme of bed plate 1 for support whole device, play the effect of convenient removal.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.
Claims (6)
1. The utility model provides an ultrasonic flaw detection device for roll production, includes bed plate (1), its characterized in that, be equipped with in the middle of the upper end of bed plate (1) and roll body (12), the upper end bilateral symmetry of bed plate (1) is equipped with stand (2), the upper end of stand (2) is connected with alignment jig (3), the inside of alignment jig (3) is equipped with lead screw (5), the both ends of lead screw (5) all are connected on the left and right inner walls of alignment jig (3) through bearing (4), be equipped with screw thread (8) on lead screw (5), the cover is equipped with slider (6) on lead screw (5), the lower extreme of alignment jig (3) is equipped with the spout, the lower extreme of slider (6) runs through the spout and is connected with telescopic link (7), the lower extreme fixedly connected with connecting plate (11) of telescopic link (7), the lower extreme intermediate junction of connecting plate (11) has ultrasonic probe (13, coupling agent boxes (14) are symmetrically arranged on the left side and the right side of the lower end of the connecting plate (11).
2. The ultrasonic flaw detection device for the roll production according to claim 1, wherein a couplant pump (18) is arranged on the coupler box (14), a connecting pipe (19) is connected to the lower end of the coupler box (14) in a penetrating manner, and a roll shaft (20) is rotatably arranged at the lower end of the connecting pipe (19).
3. The ultrasonic flaw detection device for the roller production is characterized in that a motor (9) is connected to the outer side of the right end of the adjusting frame (3), and the right end of the screw rod (5) penetrates through the right side wall of the adjusting frame (3) and is connected with the motor (9).
4. The ultrasonic flaw detection device for roll production according to claim 3, wherein the motor (9) is a counter-rotating motor.
5. The ultrasonic flaw detection device for roll production according to any one of claims 1 to 4, wherein the telescopic rod (7) is an automatic telescopic rod.
6. The ultrasonic flaw detection device for roll production according to claim 5, wherein the lower end of the base plate (1) is provided with a plurality of wheels (15), the wheels (15) are connected with the lower end of a connecting rod (17) through a bracket (16), and the upper end of the connecting rod (17) is fixedly connected with the lower end of the base plate (1).
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CN201921909396.6U CN210863632U (en) | 2019-11-07 | 2019-11-07 | Ultrasonic flaw detection device for roller production |
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CN201921909396.6U CN210863632U (en) | 2019-11-07 | 2019-11-07 | Ultrasonic flaw detection device for roller production |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112415146A (en) * | 2020-11-25 | 2021-02-26 | 贵阳黔江宏宇机械设备有限公司 | Automatic protector for on-line moisture meter |
CN112791318A (en) * | 2021-01-07 | 2021-05-14 | 广州通泽医疗科技有限公司 | Low-focus ultrasonic device capable of accurately controlling energy output |
CN113588789A (en) * | 2021-07-30 | 2021-11-02 | 中材科技(苏州)有限公司 | Online ultrasonic flaw detection and hardness detection all-in-one machine |
CN114371220A (en) * | 2021-12-28 | 2022-04-19 | 唐山曹妃甸工业区长白机电设备检修有限公司 | Continuous casting roll system fatigue strength detection device and method |
CN117906658A (en) * | 2024-03-20 | 2024-04-19 | 江苏莱赫润轧辊科技有限公司 | Quality detection device is used in cast iron roll production |
-
2019
- 2019-11-07 CN CN201921909396.6U patent/CN210863632U/en active Active
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112415146A (en) * | 2020-11-25 | 2021-02-26 | 贵阳黔江宏宇机械设备有限公司 | Automatic protector for on-line moisture meter |
CN112791318A (en) * | 2021-01-07 | 2021-05-14 | 广州通泽医疗科技有限公司 | Low-focus ultrasonic device capable of accurately controlling energy output |
CN112791318B (en) * | 2021-01-07 | 2022-10-21 | 广州通泽医疗科技有限公司 | Low-focus ultrasonic device capable of accurately controlling energy output |
CN113588789A (en) * | 2021-07-30 | 2021-11-02 | 中材科技(苏州)有限公司 | Online ultrasonic flaw detection and hardness detection all-in-one machine |
CN114371220A (en) * | 2021-12-28 | 2022-04-19 | 唐山曹妃甸工业区长白机电设备检修有限公司 | Continuous casting roll system fatigue strength detection device and method |
CN114371220B (en) * | 2021-12-28 | 2024-04-02 | 唐山曹妃甸工业区长白机电设备检修有限公司 | Continuous casting roller system fatigue strength detection device and method |
CN117906658A (en) * | 2024-03-20 | 2024-04-19 | 江苏莱赫润轧辊科技有限公司 | Quality detection device is used in cast iron roll production |
CN117906658B (en) * | 2024-03-20 | 2024-05-14 | 江苏莱赫润轧辊科技有限公司 | Quality detection device is used in cast iron roll production |
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