CN210863456U - Online visual monitoring instrument for magnetic abrasive particles of lubricating oil way - Google Patents
Online visual monitoring instrument for magnetic abrasive particles of lubricating oil way Download PDFInfo
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- CN210863456U CN210863456U CN201920506221.4U CN201920506221U CN210863456U CN 210863456 U CN210863456 U CN 210863456U CN 201920506221 U CN201920506221 U CN 201920506221U CN 210863456 U CN210863456 U CN 210863456U
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- gear
- abrasive particle
- monitoring instrument
- main body
- visual monitoring
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Abstract
The utility model discloses a visual monitoring instrument of online lubricated oil circuit magnetism abrasive particle, comprising a main body, the oil inlet has been seted up to the one end of main part, the oil-out has been seted up to the other end of main part, the inside center department of main part is provided with the abrasive particle collector, the both sides of abrasive particle collector are provided with two sets of annular electromagnet coils respectively, the upper end of main part is provided with gear rotary mechanism, install the sealing washer between gear rotary mechanism and the main part, gear rotary mechanism's one side is installed fastening nut through seting up the thread groove, the connecting rod is installed through seting up the recess to gear rotary mechanism is inside, the fixed operating handle that is provided with on a side end face of connecting rod, the fixed. The utility model discloses real-time detection mechanical equipment's operational aspect in time forecasts latent trouble, avoids catastrophic damage or makes and be in normal operating equipment and reduce the unnecessary maintenance to increase output value and benefit.
Description
Technical Field
The utility model relates to an online fluid monitoring field specifically is a visual monitoring instrument of online lubricated oil circuit magnetism abrasive particle.
Background
Wear is one of the main factors of mechanical component failure, and wear particles are the most direct information elements for monitoring the wear process and diagnosing the type of wear failure. Statistics at home and abroad show that 70% of hydraulic machinery faults are caused by particle pollution of oil. On-line monitoring of metal wear particles in oil has become one of the important ways to reduce hydraulic system failure. Therefore, whether the oil abrasive particle on-line monitoring sensor can normally operate determines whether the hydraulic machine can work safely and stably.
The prior art has the following defects:
1. the existing detection instrument often cannot rapidly and effectively detect the abrasive particles in the using process, so that errors are easily caused, and meanwhile, the working method is complex, so that the working efficiency is greatly reduced;
2. the existing detection instrument can not effectively detect the size, quantity, material and shape of abrasive particles in oil liquid, can not detect the operation condition of mechanical equipment in real time, can not forecast potential faults in time, and can not effectively avoid catastrophic damage or reduce unnecessary maintenance of equipment in normal operation.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a visual monitoring instrument of online lubricated oil circuit magnetic particle to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: an online lubricating oil path magnetic abrasive particle visual monitoring instrument comprises a main body, wherein one end of the main body is provided with an oil inlet, an oil outlet is arranged at the other end of the main body, a grinding particle collector is arranged at the center of the interior of the main body, two groups of annular electromagnet coils are respectively arranged on two sides of the abrasive particle collector, a gear rotating mechanism is arranged at the upper end of the main body, a sealing ring is arranged between the gear rotating mechanism and the main body, a fastening nut is arranged on one side of the gear rotating mechanism through a thread groove, a connecting rod is arranged in the gear rotating mechanism through a groove, an operating handle is fixedly arranged on the end surface of one side of the connecting rod, the other end of connecting rod is fixed and is provided with the support, the fixed industry camera that is provided with on one side terminal surface of support, big depth of field objective is installed to one side terminal surface of big depth of field objective.
Preferably, the body is a cross-like mechanism.
Preferably, the oil inlet and the oil outlet have the same diameter, and the oil inlet and the oil outlet have the same horizontal height.
Preferably, the abrasive particle collector is of a concave structure, and the two groups of annular electromagnet coils are the same in size.
Preferably, the gear rotating mechanism comprises a sun gear, a planet gear and a gear ring, the sun gear is arranged at the center of the inner portion of the gear ring, the planet gear is arranged between the sun gear and the gear ring, and the sun gear, the planet gear and the gear ring are meshed with each other.
Preferably, the connecting rod is of a cylindrical structure, and the operating handle is provided with an anti-skidding sleeve.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses a be provided with the grit collector in the inside of main part, in the process of using, under the effect of annular electromagnet coil, the effectual static magnetic field that forms to the grit effectively carries out precipitation treatment, the high-efficient of the later stage monitoring work of being convenient for goes on, simultaneously through being provided with oil inlet and oil-out, the effective flow of fluid has been guaranteed in the process of using, through being provided with gear rotary mechanism, in the process of using, the effectual shooting angle that increases industrial camera, further assurance monitoring effect;
2. the utility model discloses simultaneously through being provided with big depth of field objective and industrial camera, the in-process of use, the efficient of being convenient for is gathered size, quantity, material and the shape of grit, and the real-time supervision mechanical equipment's of being convenient for operational aspect in time forecasts latent trouble, avoids disastrous damage or makes and is in normal operating equipment and reduces the unnecessary maintenance to increase output and benefit.
Drawings
Fig. 1 is a schematic view of a main structure of an online lubricating oil path magnetic abrasive particle visual monitoring instrument of the present invention;
fig. 2 is a schematic view of the overall structure of the online lubricating oil path magnetic abrasive particle visual monitoring instrument of the present invention;
fig. 3 is the utility model relates to a visual monitoring instrument gear rotary mechanism schematic diagram of online lubricated oil circuit magnetic particle.
In the figure: 1. a main body; 2. an oil inlet; 3. an oil outlet; 4. an abrasive particle collector; 5. an annular electromagnet coil; 6. a gear rotating mechanism; 7. a seal ring; 8. fastening a nut; 9. a connecting rod; 10. an operating handle; 11. a support; 12. an industrial camera; 13. a large depth-of-field objective lens; 14. a sun gear; 15. a planet wheel; 16. a ring gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: an online lubricating oil path magnetic abrasive particle visual monitoring instrument comprises a main body 1, wherein one end of the main body 1 is provided with an oil inlet 2, the other end of the main body 1 is provided with an oil outlet 3, the center of the inside of the main body 1 is provided with an abrasive particle collector 4, two sides of the abrasive particle collector 4 are respectively provided with two groups of annular electromagnet coils 5, the upper end of the main body 1 is provided with a gear rotating mechanism 6, a sealing ring 7 is arranged between the gear rotating mechanism 6 and the main body 1, one side of the gear rotating mechanism 6 is provided with a fastening nut 8 through a threaded groove, the inside of the gear rotating mechanism 6 is provided with a connecting rod 9 through a groove, an operating handle 10 is fixedly arranged on one side end face of the connecting rod 9, the other end of the connecting rod 9 is fixedly provided with a support 11, and an, the industrial camera 12 is provided with a large-depth-of-field objective lens 13 on one end face.
The main body 1 is a cross-shaped mechanism; the diameters of the oil inlet 2 and the oil outlet 3 are the same, and the horizontal heights of the oil inlet 2 and the oil outlet 3 are the same, so that the flow of oil is ensured; the abrasive particle collector 4 is of an inward concave structure, so that abrasive particles can be conveniently precipitated, and the two groups of annular electromagnet coils 5 are the same in size; the gear rotating mechanism 6 comprises a sun gear 14, a planet gear 15 and a gear ring 16, the sun gear 14 is arranged at the center of the inner part of the gear ring 16, the planet gear 15 is arranged between the sun gear 14 and the gear ring 16, the sun gear 14, the planet gear 15 and the gear ring 16 are mutually meshed, a connecting rod 9 penetrates through the shell of the gear rotating mechanism 6 to be connected with the inner planet gear 15, and the shooting angle is increased; the connecting rod 9 is of a cylindrical structure, and the operating handle 10 is provided with an anti-skidding sleeve, so that the operation of workers is facilitated.
The working principle is as follows: when the device is used, firstly, the annular electromagnet coil 5 is electrified, then oil passes through the oil inlet 2 of the main body 1, under the action of the two groups of annular electromagnet coils 5, the abrasive particles are conveniently and effectively adsorbed, so that the abrasive particles are effectively precipitated inside the abrasive particle collector 4, the operating handle 10 is rotated, the connecting rod 9 is effectively driven to rotate, meanwhile, under the combined action of the sun gear 14, the planet gear 15 and the gear ring 16 inside the gear rotating mechanism 6, the rotating rod main body 1 is effectively driven to do rotating motion, the shooting angle is effectively increased, the detection quality is improved, meanwhile, the size, the number, the material quality and the shape of the abrasive particles are observed through the industrial camera 12 arranged on the objective lens 13 with large depth of field, pictures are shot, the detection timeliness is effectively ensured, and then the annular electromagnet coil 5 is powered off, then the static magnetic field of the annular electromagnet coil 5 disappears, and under the action of the flowing of the oil liquid, the abrasive particles on the abrasive particle collector 4 are effectively and quickly washed and cleaned, so that the next monitoring work is facilitated.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a visual monitoring instrument of online lubricated oil circuit magnetic particle, includes main part (1), its characterized in that: an oil inlet (2) is formed in one end of the main body (1), an oil outlet (3) is formed in the other end of the main body (1), an abrasive particle collector (4) is arranged at the center of the inside of the main body (1), two groups of annular electromagnet coils (5) are respectively arranged on two sides of the abrasive particle collector (4), a gear rotating mechanism (6) is arranged at the upper end of the main body (1), a sealing ring (7) is installed between the gear rotating mechanism (6) and the main body (1), a fastening nut (8) is installed on one side of the gear rotating mechanism (6) through a threaded groove, a connecting rod (9) is installed inside the gear rotating mechanism (6) through a groove, an operating handle (10) is fixedly arranged on one side end face of the connecting rod (9), and a support (11) is fixedly arranged at, an industrial camera (12) is fixedly arranged on one side end face of the support (11), and a large-depth-of-field objective lens (13) is mounted on one side end face of the industrial camera (12).
2. An online lubricating oil path magnetic abrasive particle visual monitoring instrument according to claim 1, characterized in that: the main body (1) is a cross-shaped mechanism.
3. An online lubricating oil path magnetic abrasive particle visual monitoring instrument according to claim 1, characterized in that: the diameter of the oil inlet (2) is the same as that of the oil outlet (3), and the horizontal height of the oil inlet (2) is the same as that of the oil outlet (3).
4. An online lubricating oil path magnetic abrasive particle visual monitoring instrument according to claim 1, characterized in that: the abrasive particle collector (4) is of an inward concave structure, and the two groups of annular electromagnet coils (5) are the same in size.
5. An online lubricating oil path magnetic abrasive particle visual monitoring instrument according to claim 1, characterized in that: the gear rotating mechanism (6) comprises a sun gear (14), a planet gear (15) and a gear ring (16), the sun gear (14) is arranged at the position of the inner center of the gear ring (16), the planet gear (15) is arranged between the sun gear (14) and the gear ring (16), and the sun gear (14), the planet gear (15) and the gear ring (16) are meshed with each other.
6. An online lubricating oil path magnetic abrasive particle visual monitoring instrument according to claim 1, characterized in that: the connecting rod (9) is of a cylindrical structure, and the operating handle (10) is provided with an anti-skidding sleeve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920506221.4U CN210863456U (en) | 2019-04-15 | 2019-04-15 | Online visual monitoring instrument for magnetic abrasive particles of lubricating oil way |
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CN201920506221.4U CN210863456U (en) | 2019-04-15 | 2019-04-15 | Online visual monitoring instrument for magnetic abrasive particles of lubricating oil way |
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CN210863456U true CN210863456U (en) | 2020-06-26 |
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CN201920506221.4U Expired - Fee Related CN210863456U (en) | 2019-04-15 | 2019-04-15 | Online visual monitoring instrument for magnetic abrasive particles of lubricating oil way |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112881392A (en) * | 2021-01-22 | 2021-06-01 | 重庆邮电大学 | Novel lubricating grease abrasive particle detector and detection method thereof |
CN113324990A (en) * | 2021-06-01 | 2021-08-31 | 深圳市先波科技有限公司 | Device capable of being used for on-line monitoring of oil quality and detection method thereof |
CN113514245A (en) * | 2021-07-12 | 2021-10-19 | 河南中烟工业有限责任公司 | Integrated monitoring device for forced lubrication system of cigarette making machine |
-
2019
- 2019-04-15 CN CN201920506221.4U patent/CN210863456U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112881392A (en) * | 2021-01-22 | 2021-06-01 | 重庆邮电大学 | Novel lubricating grease abrasive particle detector and detection method thereof |
CN113324990A (en) * | 2021-06-01 | 2021-08-31 | 深圳市先波科技有限公司 | Device capable of being used for on-line monitoring of oil quality and detection method thereof |
CN113514245A (en) * | 2021-07-12 | 2021-10-19 | 河南中烟工业有限责任公司 | Integrated monitoring device for forced lubrication system of cigarette making machine |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200626 |