CN210854727U - Flaw detection control device of horizontal rewinder - Google Patents
Flaw detection control device of horizontal rewinder Download PDFInfo
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- CN210854727U CN210854727U CN201921787978.1U CN201921787978U CN210854727U CN 210854727 U CN210854727 U CN 210854727U CN 201921787978 U CN201921787978 U CN 201921787978U CN 210854727 U CN210854727 U CN 210854727U
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Abstract
The utility model discloses a horizontal rewinder controlling means that detects a flaw, the on-line screen storage device comprises a base, including a motor, an end cap, a controller, and a cover plate, the upper end of first fixing base is equipped with the copper pipe perforation, tachometer wheel and proximity sensor, it is equipped with the rotation type detector of detecting a flaw to be in same water flat line department with the copper pipe perforation on the support, the front end of base is equipped with the PLC controller, be equipped with the location litter on the second fixing base, be connected with the pivot through the bearing on the third fixing base, be fixed with in the pivot and receive the reel, the PLC controller, the rotation type detector of detecting a flaw, first motor and. The utility model is provided with a through type flaw detection detector and a rotary type flaw detection detector, and the two flaw detection detectors can accurately detect the flaw point on the copper pipe under the judgment action of the built-in program of the PLC controller, thereby being beneficial to ensuring the quality; the copper pipe length measuring device is provided with the speed measuring wheel and the proximity sensor, and the length of the copper pipe can be conveniently calculated.
Description
Technical Field
The utility model belongs to the technical field of the equipment technique is used in the processing of copper pipe and specifically relates to a horizontal rewinder controlling means that detects a flaw.
Background
At present, the length of copper pipe winding equipment is about 15 meters, and copper pipes need to pass through a paying-off swing arm, a cleaning area, a straightening area, a penetrating type flaw detection probe, a rotary type flaw detection equipment flaw point ink jet area ink drying area, a speed measuring wheel and a pre-bending roller before reaching a customs single-amount winding drum to realize the gradual arrangement and coiling of the copper pipes. Because the flaw detection equipment is positioned at the front section of the winding equipment by 4 meters, each basket of copper pipe needs manual guidance of an operator one by one when the pay-off material frame reaches the winding drum, so that the flaw point detected when the copper pipe passes through the two flaw detection equipment is inconsistent with the actual flaw point or missed detection is caused, although the copper pipe without flaw detection is removed by being emphasized by the operator for many times, the sometimes working errors are avoided, and thus the quality and the image of a company are greatly influenced; in addition, during winding, the diameter of the wound copper pipe coil is larger and larger, so that the length of the wound copper pipe cannot be accurately calculated, and troubles are caused to practical application.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, the utility model provides a horizontal rewinder control device that detects a flaw.
The utility model provides a technical scheme that its technical problem adopted is: a flaw detection control device of a horizontal rewinding machine comprises a base, a motor, a PLC (programmable logic controller) and a winding drum, wherein the motor comprises a first motor and a second motor, a fixed seat is arranged on the upper surface of the base, the fixed seat sequentially comprises a first fixed seat, a second fixed seat, a third fixed seat and a second motor from left to right, a copper pipe perforation, a speed measuring wheel and a proximity sensor are arranged at the upper end of the first fixed seat, a detection point is arranged on the speed measuring wheel and connected with the proximity sensor, a support is arranged at the rear end of the first fixed seat, a rotary flaw detection detector is arranged on the support and positioned at the same horizontal line with the copper pipe perforation, the PLC is arranged at the front end of the base, a positioning sliding rod is arranged on the second fixed seat, a threaded rod is connected onto the second fixed seat through a bearing, and a first motor is arranged on one side of the second fixed, the output shaft of first motor is connected with the one end of threaded rod, be connected with the sliding seat through threaded connection's mode on the threaded rod, and be equipped with on the sliding seat with location litter sliding connection's through-hole, the top of sliding seat is equipped with the formula of crossing and detects a flaw detector and reason line support, be connected with the pivot through the bearing on the third fixing base, be fixed with the winding drum in the pivot, one side welding of pivot has the band pulley, the band pulley is connected through the runner of the output shaft of belt with the second motor, the output of PLC controller is connected with the input electricity of first motor and second motor, and the input of PLC controller is connected with external power source, PLC controller, rotation type detector, first motor and second motor have constituted the controlling means that detects a flaw.
The flaw detection control device of the horizontal rewinding machine is characterized in that supporting legs are arranged on the lower surface of the base, and anti-slip pads are arranged at the lower ends of the supporting legs.
Foretell horizontal rewinder controlling means that detects a flaw, the tachometer wheel can with the copper pipe direct contact who will detect a flaw, and the tachometer wheel can be passive follow synchronous rotation when the copper pipe is twined by the winding section of thick bamboo, and every revolution of tachometer wheel is a week, and proximity sensor can detect a signal through the check point on the tachometer wheel, because the girth of tachometer wheel is unchangeable, and the sensor detects the signal every time and just represents that the copper pipe has walked certain distance to this calculates the length of copper pipe.
According to the flaw detection control device of the horizontal rewinder, the first motor and the second motor are speed reduction motors.
According to the flaw detection control device of the horizontal rewinder, the wire arranging support is U-shaped or annular.
According to the flaw detection control device of the horizontal rewinder, the threaded rod is arranged in parallel with the positioning sliding rod.
Compared with the prior art the utility model has the advantages of it is following and outstanding effect:
the utility model has the advantages that the utility model is provided with the through type flaw detection detector and the rotary type flaw detection detector on the rewinder, and the two flaw detection detectors can accurately detect the injured point on the copper pipe under the judgment action of the built-in program of the PLC controller, thereby facilitating the staff to cut off the defective copper pipe part in time and being beneficial to ensuring the quality; the copper pipe is provided with the speed measuring wheel and the proximity sensor, the length of the copper pipe is convenient to calculate, and the practicability is high.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic view of the present invention.
In the figure, 1, a base, 2, a PLC (programmable logic controller), 3, a support leg, 4, a belt wheel, 5, a belt, 6, a third fixed seat, 7, a second motor, 8, a winding drum, 9, a first motor, 10, a wire arranging support, 11, a positioning sliding rod, 12, a second fixed seat, 13, a threaded rod, 14, a penetrating type flaw detection detector, 15, a first fixed seat, 16, a support, 17, a rotary type flaw detection detector, 18, a copper pipe through hole and 19, a proximity sensor are arranged.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.
[ example 1 ]
A flaw detection control device of a horizontal rewinding machine comprises a base 1, a motor, a PLC (programmable logic controller) 2 and a winding drum 8, wherein the motor comprises a first motor 9 and a second motor 7, a fixed seat is arranged on the upper surface of the base 1, the fixed seat sequentially comprises a first fixed seat 15, a second fixed seat 12, a third fixed seat 6 and the second motor 7 from left to right, a copper pipe perforation 18, a speed measuring wheel and a proximity sensor 19 are arranged at the upper end of the first fixed seat 15, a detection point is arranged on the speed measuring wheel and connected with the proximity sensor 19, a support 16 is arranged at the rear end of the first fixed seat 15, a rotary flaw detection detector 17 is arranged on the support 16 and at the same horizontal line position with the copper pipe perforation 18, the PLC 2 is arranged at the front end of the base 1, a positioning sliding threaded rod 11 is arranged on the second fixed seat 12, and a rod 13 is connected onto the second fixed seat 12 through a bearing, a first motor 9 is arranged on one side of the second fixed seat 12, an output shaft of the first motor 9 is connected with one end of a threaded rod 13, the threaded rod 13 is connected with a sliding seat in a threaded connection mode, a through hole which is connected with the positioning slide rod 11 in a sliding way is arranged on the sliding seat, a penetrating type flaw detection detector 14 and a wire arranging bracket 10 are arranged above the sliding seat, the third fixed seat 6 is connected with a rotating shaft through a bearing, a winding drum 8 is fixed on the rotating shaft, one side of the rotating shaft is welded with a belt wheel 4, the belt wheel 4 is connected with a rotating wheel of an output shaft of a second motor 7 through a belt 5, the output end of the PLC controller 2 is electrically connected with the input ends of the first motor 9 and the second motor 7, the input end of the PLC controller 2 is connected with an external power supply, the PLC controller 2, the rotary flaw detection detector 17, the first motor 9 and the second motor 7 constitute a flaw detection control device.
Furthermore, the lower surface of the base 1 is provided with a supporting leg 3, and the lower end of the supporting leg 3 is provided with an anti-slip pad.
Furthermore, the tachometer wheel can with the copper pipe direct contact who will detect a flaw, the tachometer wheel can be passive follow synchronous rotation when the copper pipe is twined by winding section of thick bamboo 8, every time the tachometer wheel rotates a week, proximity sensor 19 can detect a signal through the check point on the tachometer wheel, because the girth of tachometer wheel is unchangeable, the sensor detects the signal every time and just represents that the copper pipe has walked certain distance to this calculates the length of copper pipe.
Further, the first motor 9 and the second motor 7 are both speed reduction motors.
Further, the wire arranging bracket 10 is U-shaped.
Further, the threaded rod 13 is arranged in parallel with the positioning slide rod 11.
The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the protection scope of the present invention is defined by the claims. Various modifications and equivalents of the invention can be made by those skilled in the art within the spirit and scope of the invention, and such modifications and equivalents should also be considered as falling within the scope of the invention.
Claims (6)
1. The utility model provides a horizontal rewinder controlling means that detects a flaw, includes base (1), motor, PLC controller (2) and winding drum (8), its characterized in that: the motor comprises a first motor (9) and a second motor (7), the upper surface of the base (1) is provided with a fixed seat, the fixed seat sequentially comprises a first fixed seat (15), a second fixed seat (12), a third fixed seat (6) and a second motor (7) from left to right, the upper end of the first fixed seat (15) is provided with a copper pipe perforation (18), a speed measuring wheel and a proximity sensor (19), the speed measuring wheel is provided with a detection point, the detection point is connected with the proximity sensor (19), the rear end of the first fixed seat (15) is provided with a support (16), the support (16) and the copper pipe perforation (18) are positioned at the same horizontal line and is provided with a rotary detector (17), the front end of the base (1) is provided with a PLC (2), the second fixed seat (12) is provided with a positioning slide rod (11), the second fixed seat (12) is connected with a flaw detection threaded rod (13) through a bearing, one side of the second fixing seat (12) is provided with a first motor (9), an output shaft of the first motor (9) is connected with one end of a threaded rod (13), the threaded rod (13) is connected with a sliding seat in a threaded connection mode, a through hole in sliding connection with a positioning sliding rod (11) is formed in the sliding seat, a penetrating type flaw detection detector (14) and a wire arranging support (10) are arranged above the sliding seat, a rotating shaft is connected onto the third fixing seat (6) through a bearing, a winding drum (8) is fixed onto the rotating shaft, a belt wheel (4) is welded on one side of the rotating shaft, the belt wheel (4) is connected with a rotating wheel of an output shaft of the second motor (7) through a belt (5), an output end of the PLC controller (2) is electrically connected with input ends of the first motor (9) and the second motor (7), and an input end of the PLC controller (2) is connected with an external power supply, the PLC controller (2), the rotary flaw detection detector (17), the first motor (9) and the second motor (7) form a flaw detection control device.
2. The flaw detection control device of the horizontal rewinding machine as claimed in claim 1, wherein the lower surface of the base (1) is provided with legs (3), and the lower ends of the legs (3) are provided with non-slip pads.
3. The flaw detection control device of the horizontal rewinding machine as claimed in claim 1, wherein the tachometer wheel is in direct contact with the copper tube to be detected, and the tachometer wheel passively and synchronously rotates when the copper tube is wound by the winding drum (8).
4. A flaw detection control device of a horizontal rewinding machine according to claim 1, characterized in that said first motor (9) and said second motor (7) are both speed reduction motors.
5. The flaw detection control device of the horizontal rewinding machine as claimed in claim 1, wherein the wire management bracket (10) is U-shaped or circular.
6. The flaw detection control device of the horizontal rewinder as claimed in claim 1, wherein the threaded rod (13) is disposed in parallel with the positioning slide rod (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921787978.1U CN210854727U (en) | 2019-10-23 | 2019-10-23 | Flaw detection control device of horizontal rewinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921787978.1U CN210854727U (en) | 2019-10-23 | 2019-10-23 | Flaw detection control device of horizontal rewinder |
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| Publication Number | Publication Date |
|---|---|
| CN210854727U true CN210854727U (en) | 2020-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921787978.1U Active CN210854727U (en) | 2019-10-23 | 2019-10-23 | Flaw detection control device of horizontal rewinder |
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| CN (1) | CN210854727U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112340530A (en) * | 2020-11-06 | 2021-02-09 | 顺鹏塑胶(苏州)有限公司 | Manufacturing method of automatic loose disc winding machine and programming calculation and control mode |
| CN116288851A (en) * | 2023-05-24 | 2023-06-23 | 江苏利华纺织有限公司 | Intelligent yarn clearer |
-
2019
- 2019-10-23 CN CN201921787978.1U patent/CN210854727U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112340530A (en) * | 2020-11-06 | 2021-02-09 | 顺鹏塑胶(苏州)有限公司 | Manufacturing method of automatic loose disc winding machine and programming calculation and control mode |
| CN112340530B (en) * | 2020-11-06 | 2022-05-31 | 顺鹏塑胶(苏州)有限公司 | Manufacturing method of automatic loose reel winder |
| CN116288851A (en) * | 2023-05-24 | 2023-06-23 | 江苏利华纺织有限公司 | Intelligent yarn clearer |
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