CN210849129U - Full-automatic kludge of switch base - Google Patents

Full-automatic kludge of switch base Download PDF

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Publication number
CN210849129U
CN210849129U CN201921577316.1U CN201921577316U CN210849129U CN 210849129 U CN210849129 U CN 210849129U CN 201921577316 U CN201921577316 U CN 201921577316U CN 210849129 U CN210849129 U CN 210849129U
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CN
China
Prior art keywords
station
discharging
protective cover
die holder
mounting plate
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Active
Application number
CN201921577316.1U
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Chinese (zh)
Inventor
张迪军
刘家文
江波
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Ningbo Everbest Electronics & Technology Co ltd
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Ningbo Everbest Electronics & Technology Co ltd
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Priority to CN201921577316.1U priority Critical patent/CN210849129U/en
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Abstract

The utility model discloses a full-automatic kludge of switch base, it is including the device that oils, the device that oils includes a mounting bracket, the mounting bracket is fixed to be set up on the workstation, but be provided with one on the mounting bracket can be vertical gliding mounting panel from top to bottom and one be used for driving the vertical gliding first cylinder from top to bottom of mounting panel, the mounting panel is located the station that oils, be provided with an oil tank on the mounting panel, the bottom of oil tank is provided with a nozzle that is used for being located the casing oil spout on the die holder of the station that oils, be provided with a protection casing of being made by flexible material on the mounting panel, the vertical upper end face that sets up from top to bottom of protection casing, the lower terminal surface opening of protection casing, the nozzle is located. The utility model discloses a set up the protection casing, can avoid the nozzle to spray lubricating oil outside the casing.

Description

Full-automatic kludge of switch base
Technical Field
The utility model relates to a full-automatic kludge of switch base.
Background
At present, encoders are widely used in the fields of multimedia sound boxes, household appliances, medical instruments, communication equipment, intelligent toys, instruments and meters, mechanical equipment and the like, and are mainly used for controlling the stroke of a moving part and transmitting signals. The encoder among the prior art includes the axle sleeve, the axle core, the brush, switch base etc, wherein switch base generally assembles well in advance, then with the axle sleeve, the axle core, the equipment of brush instrument becomes the encoder, switch base includes the casing, wave spring and lid, at present generally assemble switch base through automation equipment, generally at first oil spout in the casing, then place wave spring in the casing, then close the lid on the casing, then fix the lid riveting on the casing through the riveting device, in order to accomplish switch base's equipment, however when oil spout in the casing at present, lubricating oil sprays outside the casing easily, thereby cause the pollution to external environment easily.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a full-automatic kludge of switch base is provided, it can avoid spraying lubricating oil outside the casing.
In order to solve the technical problem, the utility model provides a full-automatic kludge of switch base, it includes:
the multi-station turntable is rotatably arranged on the workbench and is provided with a plurality of die seats which are uniformly distributed at intervals in the circumferential direction, and the multi-station turntable sequentially comprises a first feeding station, an oiling station, a second feeding station, a third feeding station, a riveting station and a discharging station according to the rotating direction of the multi-station turntable;
the discharging end of the first vibrating feeder is close to the first feeding station;
the first mechanical arm is used for grabbing and placing the shell conveyed by the first vibrating feeder onto a die holder positioned at a first feeding station;
an oiling device comprises a mounting frame, the mounting frame is fixedly arranged on a workbench, a mounting plate capable of vertically sliding up and down and a first air cylinder for driving the mounting plate to vertically slide up and down are arranged on the mounting frame, the mounting plate is positioned right above an oiling station, an oil tank is arranged on the mounting plate, a nozzle for spraying oil to a shell positioned on a die holder of the oiling station is arranged at the bottom of the oil tank, a protective cover made of flexible materials is arranged on the mounting plate, the protective cover is vertically arranged up and down, the upper end surface of the protective cover is connected with the mounting plate, the lower end surface of the protective cover is open, the nozzle is positioned in the protective cover, and the lower end surface of the protective;
the discharging end of the second vibrating feeder is close to the second feeding station;
the second manipulator is used for grabbing and placing the wave spring conveyed by the second vibration feeder into a shell positioned on the die holder of the second feeding station;
the discharging end of the third vibrating feeder is close to the third feeding station;
the third mechanical hand is used for grabbing and placing the cover body conveyed by the third vibrating feeder into the shell body on the die holder of the third feeding station;
the riveting device is positioned above the riveting station and comprises a pressing plate and a second air cylinder for driving the pressing plate to move up and down;
the feeding end of the discharging conveyer belt is close to the discharging station, and the discharging end of the discharging conveyer belt is positioned in a material collecting box;
and the fourth manipulator is used for grabbing finished products on the die holder positioned on the discharging station and placing the finished products on the discharging conveyor belt.
Preferably, the protective cover is of a truncated cone-shaped structure with a small upper part and a large lower part.
Preferably, the die holder comprises a base used for being connected with the multi-station turntable, a rectangular boss is arranged on the upper surface of the base, and a rectangular notch is formed in the upper surface of the rectangular boss.
Preferably, the bottom surface of the rectangular notch is provided with anti-skid grains.
Preferably, the multi-station turntable is further provided with a counting station, the counting station is located between the riveting station and the discharging station, the workbench is provided with a counting probe, and the counting probe is opposite to the counting station.
After the structure more than adopting, compared with the prior art, the utility model, have following advantage:
the utility model discloses a during the use of full-automatic kludge of switch base, carry the casing of switch base through first vibration feeder, and snatch the casing through first manipulator and place the die holder that is located first material loading station, then the rotation through the multistation carousel, move the casing to the station that oils, the device that oils can carry out the oil spout in to the casing, when the device that oils uses, first cylinder drive mounting panel moves down, make protection casing and nozzle move down in step, because the lower terminal surface of protection casing is less than the nozzle, thereby make to move down the back that targets in place at the nozzle, the protection casing covers the casing, when the nozzle was to casing oil spout in this moment, the protection casing can avoid lubricating oil to spray outside the casing, in order to avoid causing the pollution to external environment.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of the oiling device;
fig. 3 is a schematic view of the die holder.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, fig. 2 and fig. 3, the fully automatic assembling machine for switch bases of the present invention includes a working platform 1, a first vibrating feeder 2, a first manipulator 3, an oiling device 4, a second vibrating feeder 5, a second manipulator 6, a third vibrating feeder 7, a third manipulator 8, a riveting device 9, a discharging conveyor 10, and a fourth manipulator 11.
Be provided with a multistation carousel 101 on the workstation 1, rotatable the installing on workstation 1 of multistation carousel 101, be provided with a plurality of circumference evenly spaced distribution's die holder 102 on the multistation carousel 101, the multistation carousel 101 includes first material loading station in proper order according to its rotation direction, the station of oiling, the second material loading station, the third material loading station, riveting station and ejection of compact station, multistation carousel 101 intermittent type rotates, rotate through multistation carousel 101, make the work piece on the die holder 102 pass through first material loading station in proper order, the station of oiling, the second material loading station, the third material loading station, riveting station and ejection of compact station.
The first vibrating feeder 2 is used for conveying a shell of a switch base, a discharging end of the first vibrating feeder 2 is close to a first feeding station, and the first manipulator 3 is used for grabbing and placing the shell conveyed by the first vibrating feeder 2 onto a die holder 102 located at the first feeding station.
The oiling device 4 comprises a mounting frame 401, the mounting frame 401 is fixedly arranged on the workbench 1, a mounting plate 407 capable of vertically sliding up and down and a first air cylinder 402 for driving the mounting plate 407 to vertically slide up and down are arranged on the mounting frame 401, a sliding groove is vertically arranged on the mounting frame 401, a sliding connecting part is arranged on the mounting plate 407, the sliding connecting part of the mounting plate 407 is slidably arranged in the sliding groove of the mounting frame 401, so that the mounting plate 407 can vertically slide up and down, the mounting plate 407 is positioned right above an oiling station, an oil tank 403 is arranged on the mounting plate 407, the oil tank 403 is positioned on the upper surface of the mounting plate 407, a device for pressurizing lubricating oil in the oil tank 403 is arranged on the oil tank 403, a nozzle 404 for spraying oil to a shell on a die holder 102 positioned on the oiling station is arranged at the bottom of the oil tank 403, the nozzle 404 is positioned, whether the nozzle 404 sprays oil or not can be controlled by controlling the on-off of the electromagnetic valve 405, a protective cover 406 made of rubber materials is arranged on the mounting plate 407, the protective cover 406 is vertically arranged up and down, the upper end face of the protective cover 406 is connected with the mounting plate 407, the lower end face of the protective cover 406 is open, the nozzle 404 is located in the protective cover 406, and the lower end face of the protective cover 406 is lower than the nozzle 404.
The second vibration feeder 5 is used for conveying the wave spring of the switch base, the discharge end of the second vibration feeder 5 is close to the second feeding station, and the second manipulator 6 is used for grabbing the wave spring conveyed by the second vibration feeder 5 and placing the wave spring into the shell on the die holder 102 of the second feeding station, namely placing the wave spring into the shell.
The third vibration feeder 7 is used for conveying the cover body of the switch base, the discharging end of the third vibration feeder 7 is close to the third feeding station, and the third mechanical arm 8 is used for grabbing the cover body conveyed by the third vibration feeder 7 and placing the cover body into the shell body on the die holder 102 of the third feeding station, namely covering the cover body into the shell body, so that the shell body, the wave spring and the cover body are positioned.
Riveting device 9 is located the top of riveting station, and riveting device includes a clamp plate and is used for driving the second cylinder that the clamp plate reciprocated, and riveting device 9 during operation, second cylinder drive clamp plate push down, and the clamp plate is fixed the lid riveting to the casing to accomplish the equipment of switch base.
The material loading end of ejection of compact conveyer belt 10 is close to ejection of compact station, and the discharge end of ejection of compact conveyer belt 10 is located a case 12 that gathers materials, and fourth manipulator 11 is used for snatching the finished product that is located on the die holder 102 of ejection of compact station and places ejection of compact conveyer belt 10 on to accomplish the equipment back with the switch base, snatch the conveyer belt 10 with the finished product through fourth manipulator 11 on, then store in gathering materials case 12 with the finished product transport through the conveyer belt.
The protective cover 406 is a circular truncated cone-shaped structure with a small upper part and a large lower part, and the lower end surface of the protective cover 406 is slightly larger than the shell of the switch base, so that the protective cover is more easily covered on the shell when the protective cover 406 moves downwards.
The base 102 include a base 1021 that is used for being connected with multistation carousel 101, four corner positions of base 1021 are provided with the through-hole that supplies the bolt to pass respectively, base 1021 is connected with multistation carousel 101 through the bolt, is provided with a rectangle boss 1022 on the upper surface of base 1021, is provided with a rectangle breach 1023 on the upper surface of rectangle boss 1022, like this, is used for placing the casing of switch base at rectangle breach 1023 for it is comparatively convenient that the casing is placed.
The bottom surface of rectangle breach 1023 on be provided with anti-skidding line to make place the casing in rectangle breach 1023 back, anti-skidding line can effectively prevent that the casing from removing.
The multistation carousel 101 on still be provided with a count station, the count station is located between riveting station and the ejection of compact station, is provided with a count probe 13 on the workstation 1, count probe 13 is just to the count station, like this, can count the quantity of the switch base of assembling through count probe 13, convenient statistics.
When the full-automatic assembling machine for the switch base is used, the shell of the switch base is conveyed through the first vibration feeder 2, the shell is grabbed and placed on the die holder 102 positioned at the first feeding station through the first mechanical arm 3, then the shell is moved to the oiling station through the rotation of the multi-station turntable 101, the oiling device 4 can spray oil into the shell, when the oiling device 4 is used, the first air cylinder 402 drives the mounting plate 407 to move downwards so that the protective cover 406 and the nozzle 404 synchronously move downwards, because the lower end surface of the protective cover 406 is lower than the nozzle 405, the protective cover 406 covers the shell after the nozzle 405 moves downwards in place, at the moment, when the nozzle sprays oil into the shell, the protective cover 406 can prevent lubricating oil from being sprayed out of the shell, then the wave spring and the cover body are placed on the shell through the second mechanical arm 6 and the third mechanical arm 8, and the cover body is riveted and fixed on the shell through the riveting device, so as to complete the assembly of the switch base, and the assembled switch base is conveyed into a material collecting box 12 by a discharging conveyer belt 10 for storage.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention, but should not be construed as limiting the claims, and the present invention is not limited to the above-described embodiments, but may be modified in various ways. In summary, all changes that can be made within the scope of the independent claims of the present invention are within the scope of the present invention.

Claims (5)

1. The utility model provides a full-automatic kludge of switch base which characterized in that, it includes:
the riveting machine comprises a workbench (1), wherein a multi-station turntable (101) is arranged on the workbench (1), the multi-station turntable (101) is rotatably arranged on the workbench (1), a plurality of die holders (102) which are uniformly distributed at intervals in the circumferential direction are arranged on the multi-station turntable (101), and the multi-station turntable (101) sequentially comprises a first feeding station, an oiling station, a second feeding station, a third feeding station, a riveting station and a discharging station according to the rotating direction of the multi-station turntable;
the discharging end of the first vibrating feeder (2) is close to the first feeding station;
the first mechanical arm (3) is used for grabbing and placing the shell conveyed by the first vibration feeder (2) onto a die holder (102) located at a first feeding station;
an oiling device (4), the oiling device (4) comprises a mounting rack (401), the mounting rack (401) is fixedly arranged on the workbench (1), a mounting plate (407) capable of vertically sliding up and down and a first cylinder (402) used for driving the mounting plate (407) to vertically slide up and down are arranged on the mounting rack (401), the mounting plate (407) is positioned right above an oiling station, an oil tank (403) is arranged on the mounting plate (407), a nozzle (404) used for injecting oil to a shell body positioned on a die holder (102) of the oiling station is arranged at the bottom of the oil tank (403), a protective cover (406) made of flexible materials is arranged on the mounting plate (407), the protective cover (406) is vertically arranged up and down, the upper end face of the protective cover (406) is connected with the mounting plate (407), the lower end face of the protective cover (406) is opened, and the nozzle (404) is positioned in the protective cover, the lower end surface of the protective cover (406) is lower than the nozzle (404);
the discharging end of the second vibrating feeder (5) is close to the second feeding station;
the second mechanical arm (6) is used for grabbing and placing the wave spring conveyed by the second vibration feeder (5) into a shell positioned on the die holder (102) of the second feeding station;
a third vibrating feeder (7), wherein the discharge end of the third vibrating feeder (7) is close to the third feeding station;
the third mechanical hand (8) is used for grabbing the cover body conveyed by the third vibration feeder (7) and placing the cover body into a shell body on the die holder (102) of the third feeding station;
the riveting device (9) is positioned above the riveting station, and comprises a pressing plate and a second air cylinder for driving the pressing plate to move up and down;
the feeding end of the discharging conveyer belt (10) is close to the discharging station, and the discharging end of the discharging conveyer belt (10) is positioned in a material collecting box (12);
and the fourth mechanical arm (11) is used for grabbing finished products on the die holder (102) of the discharging station and placing the finished products on the discharging conveyor belt (10).
2. The full-automatic assembling machine for switch bases according to claim 1, wherein the protective cover (406) is of a truncated cone-shaped structure with a small top and a large bottom.
3. The full-automatic assembling machine for switch bases according to claim 1, wherein the die holder (102) comprises a base (1021) for connecting with the multi-station turntable (101), a rectangular boss (1022) is arranged on the upper surface of the base (1021), and a rectangular notch (1023) is arranged on the upper surface of the rectangular boss (1022).
4. The full-automatic assembling machine for switch bases according to claim 3, wherein the bottom surface of the rectangular notch (1023) is provided with anti-skid lines.
5. The full-automatic assembling machine for the switch bases according to claim 1, wherein a counting station is further arranged on the multi-station turntable (101), the counting station is located between the riveting station and the discharging station, a counting probe (13) is arranged on the workbench (1), and the counting probe (13) is opposite to the counting station.
CN201921577316.1U 2019-09-20 2019-09-20 Full-automatic kludge of switch base Active CN210849129U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921577316.1U CN210849129U (en) 2019-09-20 2019-09-20 Full-automatic kludge of switch base

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921577316.1U CN210849129U (en) 2019-09-20 2019-09-20 Full-automatic kludge of switch base

Publications (1)

Publication Number Publication Date
CN210849129U true CN210849129U (en) 2020-06-26

Family

ID=71296884

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921577316.1U Active CN210849129U (en) 2019-09-20 2019-09-20 Full-automatic kludge of switch base

Country Status (1)

Country Link
CN (1) CN210849129U (en)

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A fully automatic assembly machine for switch base

Effective date of registration: 20210831

Granted publication date: 20200626

Pledgee: China Construction Bank Corporation Cixi sub branch

Pledgor: NINGBO EVERBEST ELECTRONICS & TECHNOLOGY Co.,Ltd.

Registration number: Y2021330001301

PE01 Entry into force of the registration of the contract for pledge of patent right