CN210817848U

CN210817848U - Full-automatic CD paster inductance soldering tin machine

Info

Publication number: CN210817848U
Application number: CN201921134541.8U
Authority: CN
Inventors: 钟庆文
Original assignee: Shenzhen Yingzhide Automation Equipment Co ltd
Current assignee: Shenzhen Yingzhide Automation Equipment Co ltd
Priority date: 2019-07-19
Filing date: 2019-07-19
Publication date: 2020-06-23
Anticipated expiration: 2029-07-19

Abstract

The utility model discloses a full-automatic CD chip inductor tin soldering machine, which comprises a machine body, a machine cabinet and a machine body protective cover, the machine body is sequentially provided with a feeding mechanism, a material distributing mechanism, a feeding mechanism, an automatic tin soldering mechanism, a tin soldering impurity discharging mechanism and a material discharging mechanism from a feeding end to a discharging end, the utility model can simultaneously operate 4 inductance placing rods by being provided with four pairs of material distributing grooves and four pairs of material feeding holes, and each inductor placing rod is provided with a magnetic strip which can adsorb more than 20 CD chip inductors at the same time and perform tin soldering at the same time, thereby greatly improving the production efficiency and ensuring the consistency of the product quality, the soldering assisting baffle is arranged in the soldering assisting groove, so that the flux residue is avoided, tin is adhered after tin liquid in the soldering tin furnace is subjected to impurity removal by arranging the soldering tin impurity removing mechanism, tin slag is reduced, the product percent of pass is improved, and full-automatic production and processing are realized.

Description

Full-automatic CD paster inductance soldering tin machine

Technical Field

The utility model relates to an electron soldering tin technical field especially relates to a full-automatic CD paster inductance soldering tin machine.

Background

With the continuous development and progress of the electronic technology, more and more electronic devices appear in the daily life of people, and the inductor is used as a common electronic component and mainly plays a role in filtering and oscillating. At present, electronic products are increasingly miniaturized and refined, and corresponding requirements are provided for inductors, so that a CD (compact disc) surface-mounted inductor has appeared, and the CD surface-mounted inductor has the characteristics of miniaturization, flattening, surface-mounted high power, high-energy storage, low resistance and the like, and is widely applied to electronic finished products such as digital products, notebook computers, mobile phones, network communication, display cards, liquid crystal backlight sources, power modules, automobile electronics, security products, office automation, household appliances, interphones, electronic toys, sports equipment, medical instruments and the like.

In the production and processing process of CD paster inductance, inductance soldering tin is a very important process, the general manual completion soldering tin that goes of traditional enterprise, its work efficiency is low, personnel's intensity of labour is big, the cost of labor is high, the product quality is low, though also there is the appearance of some automatic soldering tin machines at present, compare in traditional manual soldering tin, improve to some extent on production efficiency, the cost of labor has also been reduced, but still there is not high degree of automation, press from both sides through the manipulator and get soldering tin of inductance, hardly guarantee the uniformity of inductance product quality behind the soldering tin, still can appear the scaling powder in addition and remain, the tin face is uneven, there is the tin sediment, the low scheduling problem of product percent of pass.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic CD paster inductance soldering tin machine to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above purpose, the technical scheme of the utility model is as follows: a full-automatic CD chip inductor tin soldering machine comprises a machine body, a machine cabinet and a machine body protective cover, wherein the machine body is sequentially provided with a feeding mechanism, a distributing mechanism, a feeding mechanism, an automatic tin soldering mechanism, a tin soldering impurity discharging mechanism and a discharging mechanism from a feeding end to a discharging end, the feeding mechanism, the distributing mechanism, the feeding mechanism, the automatic tin soldering mechanism, the tin soldering impurity discharging mechanism and the discharging mechanism are fixed on a top platform of the machine cabinet through a stand column and a fixing plate, the machine body protective cover is positioned above the machine cabinet, a man-machine controller is arranged on the machine body protective cover, the man-machine controller is electrically connected with the feeding mechanism, the distributing mechanism, the feeding mechanism, the automatic tin soldering mechanism, the tin soldering impurity discharging mechanism and the discharging mechanism,

the material distribution mechanism comprises a material distribution servo motor, a material distribution front-back guide rail, a material distribution front-back screw rod, a material distribution upper-lower cylinder, a material distribution upper-lower guide rail, a material distribution upper-lower pillar plate and a material distribution plate, wherein the material distribution plate is provided with four material distribution grooves, and each material distribution groove is provided with a first material shortage detection mechanism;

the feeding mechanism comprises a feeding front and rear servo motor, a feeding front and rear guide rail, a feeding front and rear screw rod, a feeding upper and lower servo motor, a feeding upper and lower guide rail, a feeding upper and lower screw rod, a feeding support and a feeding mechanism support plate, wherein the feeding front and rear servo motor, the feeding front and rear guide rail and the feeding front and rear screw rod are arranged on the feeding mechanism support plate, the feeding upper and lower servo motor, the feeding upper and lower guide rail and the feeding upper and lower screw rod are arranged on the feeding support, the feeding support is arranged on the feeding mechanism support plate and can move along the feeding front and rear guide rail, a rotating mechanism is connected below the feeding mechanism and comprises a rotating support, a rotating servo motor and a rotating transmission mechanism, the rotating transmission mechanism is provided with four pairs of rotating heads, the rotating heads are provided with right-angle feeding ports, and the feeding ports are provided with magnets, a probe cylinder is arranged below the feeding mechanism, and a feeding probe is arranged below the probe cylinder;

the automatic tin soldering mechanism comprises a soldering-assistant groove and a tin soldering furnace, the soldering-assistant groove and the tin soldering furnace are arranged in parallel, the soldering-assistant groove is arranged below the rotating mechanism, a soldering-assistant hose connecting hole is formed in the soldering-assistant groove and used for fixing a hose to convey soldering flux, a soldering-assistant baffle is arranged on one side, close to the tin soldering furnace, of the soldering-assistant groove, and a heating rod and a temperature sensing head are arranged in the tin soldering furnace;

the soldering tin impurity removing mechanism comprises an impurity removing plate, an impurity removing groove, an impurity removing front cylinder, an impurity removing rear cylinder, an impurity removing upper cylinder, an impurity removing lower cylinder and an impurity removing support, wherein the impurity removing groove is abutted to the soldering tin furnace.

Preferably, feed mechanism includes feeding motor, feeding drive mechanism, feeding platform is equipped with the feeding conveyer belt for the pole is placed to the conveying inductance, the inductance is placed and is equipped with the magnetic stripe on the pole, is used for adsorbing CD paster inductance.

Preferably, arrange the material mechanism including arranging the material motor, arranging material drive mechanism, arranging the material platform, it is equipped with row material conveyer belt to arrange the material platform, it is equipped with four to the second and lacks material detection mechanism to arrange the material platform front end, it is equipped with row material baffle to arrange the material platform rear end.

Preferably, the first material shortage detection mechanism and the second material shortage detection mechanism are proximity inductive switches.

Preferably, the welding-assisting groove is provided with a porous cover plate, and the porous cover plate is provided with sponge.

Preferably, the man-machine controller is also provided with a temperature control switch and an alarm.

Preferably, the safety doors are arranged on four sides of the machine body protection cover, and the smoke exhaust mechanism is arranged at the top of the machine body protection cover.

Preferably, a cabinet door is arranged on one side of the cabinet, and an electric cabinet is arranged in the cabinet door.

Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model discloses a set up four and to the silo and four to the material loading mouth, can place the pole to 4 inductances simultaneously and operate, and every inductance is placed and is equipped with the magnetic stripe and can adsorb 20 CD paster inductances more than and carry out soldering tin simultaneously on the pole, production efficiency is greatly improved, the uniformity of product quality has also been guaranteed simultaneously, help the setting of welding groove and help the welding baffle, the scaling powder has been avoided remaining, through setting up soldering tin impurity removing mechanism tin liquid in the soldering tin stove and removing tin sticky tin again after miscellaneous, the tin dross has been reduced, the product percent of pass has been improved. Furthermore, the utility model discloses a manual controller controlgear from the feeding, divide material, material loading, help to weld, arrange miscellaneous, soldering tin to arranging the whole course of working of material, has realized full automated production and processing, is equipped with first scarce material detection mechanism and second scarce material detection mechanism respectively at dividing the silo in addition and arranging the material platform, reports to the police under scarce material state or the fault circumstance, lets the workman in time handle.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the body part of the present invention;

fig. 3 is a schematic structural view of the feeding mechanism and the material distributing mechanism of the present invention;

fig. 4 is a schematic structural view of the feeding mechanism of the present invention;

FIG. 5 is a schematic structural view of the welding-assistant groove of the present invention;

FIG. 6 is a schematic view of the soldering furnace of the present invention;

FIG. 7 is a schematic structural view of the solder removing mechanism of the present invention;

fig. 8 is a schematic structural diagram of the discharging mechanism of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The first embodiment is as follows:

referring to attached

drawings

1 and 2, a full-automatic CD chip inductor soldering machine comprises a machine body 1, a machine cabinet 2 and a machine body protective cover 3, wherein the machine body 1 is sequentially provided with a feeding mechanism 11, a distributing mechanism 12, a feeding mechanism 13, an automatic soldering mechanism 14, a soldering tin impurity discharging mechanism 15 and a discharging mechanism 16 from a feeding end to a discharging end, the feeding mechanism 11, the distributing mechanism 12, the feeding mechanism 13, the automatic soldering mechanism 14, the soldering tin impurity discharging mechanism 15 and the discharging mechanism 16 are fixed on a top platform of the machine cabinet 2 through an upright post and a fixing plate, the machine body protective cover 3 is positioned above the machine cabinet 2, a man-machine controller 31 is arranged on the machine body protective cover 3, the man-machine controller 31 is electrically connected with the feeding mechanism 11, the distributing mechanism 12, the feeding mechanism 13, the automatic soldering tin mechanism 14, the soldering tin impurity discharging mechanism 15 and the discharging mechanism 16, the manual controller 31 controls the whole processing process from feeding, material distribution, feeding, welding assistance, impurity removal, tin soldering to material discharge, and full-automatic production and processing are realized.

Referring to fig. 2 and 3, the material distributing mechanism 12 includes a material distributing servo motor 121, a material distributing front-back guide rail 122, a material distributing front-back screw rod 123, a material distributing upper-lower cylinder 124, a material distributing upper-lower guide rail 125, a material distributing upper-lower pillar 126, a material distributing upper-lower pillar plate 127 and a material distributing plate 128, the material distributing plate is provided with four material distributing grooves 129, and each material distributing groove 129 is provided with a first material shortage detecting mechanism 1210;

referring to fig. 4, the feeding mechanism 13 includes a feeding front and rear servo motor 131, a feeding front and rear guide rail 132, a feeding front and rear screw rod 133, a feeding upper and lower servo motor 134, a feeding upper and lower guide rail 135, a feeding upper and lower screw rod 136, a feeding bracket 137, and a feeding mechanism support plate 138, the feeding front and rear servo motor 131, the feeding front and rear guide rail 132, and the feeding front and rear screw rod 133 are disposed on the feeding mechanism support plate 138, the feeding upper and lower servo motor 134, the feeding upper and lower guide rail 135, and the feeding upper and lower screw rod 136 are disposed on the feeding bracket 137, the feeding bracket 137 is mounted on the feeding mechanism support plate 138 and can move along the feeding front and rear guide rail 132, a rotating mechanism 17 is connected below the feeding mechanism 13, the rotating mechanism 17 includes a rotating bracket 171, a rotating servo motor 172, and a rotating transmission mechanism 173, and the rotating transmission mechanism 173 is provided with four pairs of rotating heads 174, the rotating head 174 is provided with a right-angle feeding port 175, the feeding port 175 is provided with a magnet, a probe cylinder 139 is further arranged below the feeding mechanism 13, and a feeding probe 1310 is arranged below the probe cylinder 139;

referring to fig. 1, 5 and 6, the automatic soldering mechanism 14 includes a soldering assistant groove 141 and a soldering furnace 142, the soldering assistant groove 141 and the soldering furnace 142 are arranged in parallel, the soldering assistant groove 141 is below the rotating mechanism 17, the soldering assistant groove 141 is provided with a soldering assistant hose connecting hole 1411 for fixing a hose to convey soldering flux, a soldering assistant baffle 1412 is arranged at one side of the soldering assistant groove 141 close to the soldering furnace 142 to avoid the remaining of the soldering assistant flux, and a heating rod 1421 and a temperature sensing head 1422 are arranged in the soldering furnace 142;

referring to fig. 7, the soldering tin impurity removing mechanism 15 includes an impurity removing plate 151, an impurity removing groove 152, an impurity removing front and rear cylinder 153, an impurity removing upper and lower cylinder 154 and an impurity removing bracket 155, the impurity removing groove 152 is connected to the soldering tin furnace 142, and impurities are removed from the soldering tin furnace 142 before soldering, so as to avoid solder dross in the soldering tin process.

Referring to fig. 1, fig. 2 and fig. 3, feed mechanism 11 includes feeding motor 111, feeding drive mechanism 112, feeding platform 113, feeding platform is equipped with feeding conveyer belt 114 for the pole 115 is placed to the conveying inductance, the inductance is placed and is equipped with magnetic stripe 116 on the pole 115 for adsorb CD paster inductance, as an embodiment of the utility model, magnetic stripe 116 has adsorbed 20 CD paster inductances on the pole 115 is placed to the inductance.

Referring to fig. 1, 2 and 8, the discharging mechanism 16 includes a discharging motor 161, a discharging transmission mechanism 162 and a discharging platform 163, the discharging platform 163 is provided with a discharging conveyor belt 164, the front end of the discharging platform 163 is provided with four pairs of second material shortage detection mechanisms 165, and the rear end of the discharging platform 163 is provided with a discharging baffle 166.

Referring to fig. 3 and 8, the first short-of-charge detection mechanism 1210 and the second short-of-charge detection mechanism 165 are proximity sensing switches.

Referring to fig. 5, the soldering assistant groove 141 is provided with a porous cover plate 1413, and the porous cover plate 1413 is provided with sponge.

Referring to fig. 1, the human-machine controller 31 is further provided with a temperature control switch and an alarm, the temperature control switch is used for controlling the temperature of the solder pot, and the alarm is used for giving an alarm when the first material shortage detection mechanism 1210 and the second material shortage detection mechanism 165 detect material shortage.

Referring to fig. 1, safety doors 32 are arranged on four sides of the machine body protection cover 3, and a smoke exhaust mechanism 33 is arranged on the top of the machine body protection cover 3.

Referring to the attached drawing 1, one side of the cabinet 2 is provided with a cabinet door 21, and an electric cabinet is arranged in the cabinet door.

The utility model discloses work flow as follows: the inductor placing rod 115 with the absorbed CD chip inductor is placed on a feeding platform 113, the inductor placing rod is fed into the material distribution mechanism 12 through a feeding conveyor belt 114 to distribute materials, the material distribution servo motor 121 and the material distribution upper and lower air cylinders 124 are used for controlling the material distribution upper and lower support column plates 127 to move back and forth and up and down, so that the first inductor placing rod 115 enters the first material distribution groove 129, the proximity inductive switch of the first material shortage detection mechanism 1210 is used for carrying out inductive detection, when the first material distribution groove 129 is detected to have the inductor placing rod 115, the material distribution servo motor 121 and the material distribution upper and lower air cylinders 124 are used for controlling the material distribution upper and lower support column plates 127 to move back and up and down, so that the second inductor placing rod 115 enters the second material distribution groove 129, if the first material distribution groove 129 does not have the inductor placing rod 115, an alarm is used for alarming and stopping the machine, and when the four material. The feeding support 137 is controlled to move above the material distributing plate 128 by the feeding front and rear servo motor 131 and the feeding upper and lower servo motor 134, then the rotary transmission mechanism 173 is started by the rotary servo motor 172 to rotate the rotary head 174, the magnet of the feeding port 175 of the rotary head attracts the inductance placing rod 115, then the feeding front and rear servo motor 131 and the feeding upper and lower servo motor 134 move the feeding support 137 to the position above the soldering assisting groove 141, the rotary servo motor 172 starts to rotate the rotary head 174 through the rotary transmission mechanism 173, the inductance placing rod 115 attracted to the feeding port 175 rotates 180 degrees downwards to the soldering assisting groove 141, the redundant soldering flux is scraped off by the soldering assisting baffle 1412, the redundant soldering flux rapidly rises to the position above the soldering furnace 142, then the impurity removing plate 151 upwards moves along with the impurity removing upper and lower cylinders 154, forwards along with the impurity removing front and rear cylinders 153, downwards moves to the soldering furnace 142 along with the impurity removing upper and rear cylinders 153, servo motor 134 is downward about the material loading, probe cylinder 139 is downward along with it, material loading probe 1310 detects that the tin stops to descend and accomplishes soldering tin, servo motor 134 rises back about the material loading, move material loading support 137 to help the welding again above helping welding groove 141, arrange the back again, carry out soldering tin for the second time, rotatory servo motor 172 rises back, rotatory rotary head 174 rotates through rotary transmission mechanism 173, pole 115 is placed to the inductance of material loading mouth 175 rotates 180 degrees thereupon, move to row material mechanism 16 top, down the inductance place the pole 115 and drop at row material platform 163, the second of arranging material platform 163 lacks the proximity inductive switch of material detection mechanism 165 and carries out the induction detection, no material warning, pole 115 is placed to the inductance and then starts row material motor 161 and arrange material transmission mechanism 162, convey to row material baffle 166 department through row material conveyer belt 164.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a full-automatic CD paster inductance soldering tin machine, includes organism, rack, organism safety cover, the organism is equipped with feed mechanism, automatic soldering tin mechanism, soldering tin trash removing mechanism and row material mechanism from the feed end to row's bin end in proper order, feed mechanism automatic soldering tin mechanism soldering tin trash removing mechanism with it fixes through stand and fixed plate to arrange material mechanism on the top platform of rack, the organism safety cover is located the rack top, be equipped with man-machine controller on the organism safety cover, man-machine controller with feed mechanism automatic soldering tin mechanism solder removing trash mechanism with arrange material mechanism electricity and connect its characterized in that:

2. The full-automatic CD chip inductor soldering machine according to claim 1, wherein the feeding mechanism comprises a feeding motor, a feeding transmission mechanism and a feeding platform, the feeding platform is provided with a feeding conveyor belt for conveying an inductor placing rod, and a magnetic strip is arranged on the inductor placing rod and used for adsorbing the CD chip inductors.

3. The full-automatic CD chip inductor tin soldering machine according to claim 1, wherein the discharging mechanism comprises a discharging motor, a discharging transmission mechanism and a discharging platform, the discharging platform is provided with a discharging conveyor belt, the front end of the discharging platform is provided with four pairs of second material shortage detection mechanisms, and the rear end of the discharging platform is provided with a discharging baffle.

4. The full-automatic CD chip inductor soldering machine according to claim 3, wherein the first and second starved detection mechanisms are proximity sensing switches.

5. The full-automatic CD chip inductor soldering machine according to claim 1, wherein the soldering assisting groove is provided with a porous cover plate, and sponge is arranged on the porous cover plate.

6. The full-automatic CD chip inductor soldering machine according to claim 1, wherein a temperature control switch and an alarm are further arranged on the man-machine controller.

7. The full-automatic CD chip inductor soldering machine according to claim 1, wherein safety doors are arranged on four sides of the machine body protection cover, and a smoke exhausting mechanism is arranged on the top of the machine body protection cover.

8. The full-automatic CD chip inductor tin soldering machine according to claim 1, wherein a cabinet door is arranged on one side of the cabinet, and an electric cabinet is arranged in the cabinet door.