CN210816922U - A rod-like blank wedge die clamping and drawing forging machine - Google Patents
A rod-like blank wedge die clamping and drawing forging machine Download PDFInfo
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- CN210816922U CN210816922U CN201921688311.6U CN201921688311U CN210816922U CN 210816922 U CN210816922 U CN 210816922U CN 201921688311 U CN201921688311 U CN 201921688311U CN 210816922 U CN210816922 U CN 210816922U
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Abstract
Description
技术领域technical field
本实用新型属于五金工具制造技术领域,尤其是涉及一种杆类坯料楔形模夹紧拉伸锻造机。The utility model belongs to the technical field of hardware tool manufacturing, in particular to a rod-type blank wedge die clamping and drawing forging machine.
背景技术Background technique
杆类五金工具是一类五金工具的统称,它们外形结构近似杆类,大多通过两头设有的特殊结构工作,中间的手持部细长,例如单头扳手、双头扳手、呆扳手、梅花扳手等。Rod hardware tools are a general term for a type of hardware tools. Their shape and structure are similar to rods. Most of them work through special structures provided at both ends. Wait.
对于成熟的五金工具,售价较低,如何提高加工工艺,提升产品质量以及减少加工成本是所有加工厂商的重要目标,而在杆类五金工具加工中如何实现高效制坯是高效生产的必要保障。For mature hardware tools, the price is low. How to improve processing technology, improve product quality and reduce processing costs is an important goal of all processing manufacturers, and how to achieve efficient blanking in the processing of rod hardware tools is a necessary guarantee for efficient production .
现有的杆类五金工具制作工序,大多以圆钢为原料,通过圆钢下料、墩头加温、毛坯锻造、再进行机械切削,磨削而成,工序繁多,工效低。其中的毛坯锻造为整个工序的重中之重,锻造不好,原材料消耗大,能耗高。Most of the existing rod-type hardware tool manufacturing processes use round steel as the raw material, and are formed by blanking the round steel, heating the pier head, forging the blank, and then performing mechanical cutting and grinding. The process is numerous and the work efficiency is low. The blank forging is the most important part of the whole process. The forging is not good, the raw material consumption is large, and the energy consumption is high.
现有的毛坯锻造方法,大多是工作人员通过气锤、液压锤进行人工锻压,自动化程度低,费时费力,且锻造过程中,噪音大,危险系数高,生产效率低。Most of the existing blank forging methods are manual forging by air hammers and hydraulic hammers, which is low in automation, time-consuming and labor-intensive. In the forging process, the noise is large, the risk factor is high, and the production efficiency is low.
少部分通过液压机安装模具,采用液压机与模具的配合对原料进行拉长制坯,但一套模具只能制造一种产品。若想生成多种产品,需制作多套模具,每套模具需要与之配套的液压机,占地面积大,生产成本高;若多套模具使用一台液压机,则需要频繁的更换模具,费时费力,生产效率低,不适合推广应用。A small number of molds are installed by hydraulic presses, and the raw materials are elongated and blanked by the cooperation of hydraulic presses and molds, but a set of molds can only produce one product. If you want to produce a variety of products, you need to make multiple sets of molds. Each mold needs to be matched with a hydraulic press, which covers a large area and has high production costs. If multiple molds use one hydraulic press, you need to replace the mold frequently, which is time-consuming and labor-intensive. , the production efficiency is low, and it is not suitable for promotion and application.
实用新型内容Utility model content
本实用新型要解决的问题是提供一种制坯机;尤其是结构简单、自动化程度高、占地面积小、应用范围广、成本低、效率高的一种杆类坯料楔形模夹紧拉伸锻造机。The problem to be solved by the utility model is to provide a blank making machine; in particular, a rod-type blank wedge die clamping and stretching with simple structure, high degree of automation, small footprint, wide application range, low cost and high efficiency forging machine.
为解决上述技术问题,本实用新型采用的一个技术方案是:一种杆类坯料楔形模夹紧拉伸锻造机,包括工作台面,所述工作台面上垂直设有固定板和移动板,所述固定板与所述移动板平行设置,所述固定板外面设有加热装置,所述加热装置加热原料棒,所述固定板内面设有第一楔形模,所述移动板内面设有第二楔形模,所述移动板外面连接驱动装置,所述第一楔形模与所述第二楔形模相对设置在所述固定板与所述移动板之间,所述第一楔形模包括第一夹具和第二夹具,所述第一夹具固定设置在所述固定板内面,所述第二夹具平行置于所述第一夹具上方,所述第一夹具与所述第二夹具通过第一紧固件配合夹紧所述原料棒一端,所述第二楔形模包括第三夹具和第四夹具,所述第四夹具固定设置在所述移动板内面,所述第三夹具平行置于所述第四夹具上方,所述第三夹具与所述第四夹具通过第二紧固件配合夹紧所述原料棒另一端,所述驱动装置驱动所述第二楔形模沿着所述原料棒中轴线方向做直线往复运动。In order to solve the above-mentioned technical problems, a technical solution adopted by the present utility model is: a rod-type blank wedge-shaped die clamping and drawing forging machine, which includes a working table, and a fixed plate and a moving plate are vertically arranged on the working table. The fixed plate is arranged in parallel with the moving plate, the outer surface of the fixed plate is provided with a heating device, and the heating device heats the raw material rods, the inner surface of the fixed plate is provided with a first wedge-shaped die, and the inner surface of the movable plate is provided with a second wedge-shaped mold A driving device is connected to the outside of the moving plate, the first wedge-shaped mold and the second wedge-shaped mold are oppositely arranged between the fixed plate and the moving plate, and the first wedge-shaped mold includes a first clamp and A second clamp, the first clamp is fixedly arranged on the inner surface of the fixing plate, the second clamp is placed in parallel above the first clamp, and the first clamp and the second clamp are connected by a first fastener Clamping one end of the raw material bar, the second wedge die includes a third clamp and a fourth clamp, the fourth clamp is fixedly arranged on the inner surface of the moving plate, and the third clamp is parallel to the fourth clamp Above the clamp, the third clamp and the fourth clamp cooperate with the second fastener to clamp the other end of the raw material bar, and the driving device drives the second wedge die along the direction of the central axis of the raw material bar Do a straight reciprocating motion.
进一步的,所述夹具上设有定型模具,所述定型模具包括第一定型模具和第二定型模具,所述第一定型模具和所述第二定型模具分别成套设置,所述第一定型模具和所述第二定型模具分别对所述原料棒两端夹紧定型,所述第一定型模具置于所述第一楔形模上,所述第二定型模具置于所述第二楔形模上。Further, the fixture is provided with a shaping die, the shaping die includes a first shaping die and a second shaping die, the first shaping die and the second shaping die are respectively set in sets, the first shaping die The shaping die and the second shaping die respectively clamp and shape the two ends of the raw material bar, the first shaping die is placed on the first wedge-shaped die, and the second shaping die is placed on the first wedge die. Two wedges on the die.
进一步的,所述第一定型模具包括第一定模和第一动模,所述第一定模设置在所述第一夹具上,所述第一动模设置在所述第二夹具上,所述第二定型模具包括第二定模和第二动模,所述第二定模设置在所述第四夹具上,所述第二动模设置在所述第三夹具上。Further, the first fixed mold includes a first fixed mold and a first movable mold, the first fixed mold is arranged on the first fixture, and the first movable mold is arranged on the second fixture , the second shaping die includes a second fixed die and a second movable die, the second fixed die is arranged on the fourth fixture, and the second movable die is arranged on the third fixture.
进一步的,所述定型模具活动设置在所述夹具上。Further, the shaping die is movably arranged on the fixture.
进一步的,所述第一楔形模呈方形柱体,所述第一夹具上表面设有第一平面和第二平面,所述第一平面与所述第二平面通过第一斜面连接,所述第一平面置于所述第二平面上方,所述第二夹具呈直角梯形柱体,所述第二夹具的梯形斜面与所述第一斜面相对设置,所述第二夹具的梯形短平行边与所述第二平面相对设置,所述第一紧固件为螺杆及螺母,所述第一夹具与所述第二夹具上均设有螺纹连接孔,所述螺杆置于所述螺纹连接孔内,所述第一紧固件使所述第一夹具与所述第二夹具具有两种状态,Further, the first wedge-shaped die is a square cylinder, the upper surface of the first clamp is provided with a first plane and a second plane, the first plane and the second plane are connected by a first inclined plane, and the The first plane is placed above the second plane, the second fixture is a right-angled trapezoidal cylinder, the trapezoidal slope of the second fixture is opposite to the first slope, and the trapezoid short parallel sides of the second fixture are Opposite to the second plane, the first fastener is a screw rod and a nut, the first clamp and the second clamp are provided with threaded connection holes, and the screw rod is placed in the threaded connection holes Inside, the first fastener makes the first clamp and the second clamp have two states,
第一状态下,所述第一紧固件未紧固,所述第一夹具与所述第二夹具之间活动连接;In the first state, the first fastener is not fastened, and the first clamp and the second clamp are movably connected;
第二状态下,所述第一紧固件紧固,所述第二夹具与所述第一夹具之间固定连接,夹紧所述原料棒。In the second state, the first fastener is fastened, the second clamp is fixedly connected with the first clamp, and the raw material rod is clamped.
进一步的,所述第二楔形模与所述第一楔形模结构相同。Further, the second wedge-shaped die has the same structure as the first wedge-shaped die.
进一步的,所述工作台面上设有行程开关,所述行程开关控制所述驱动装置的往复距离。Further, a travel switch is provided on the work surface, and the travel switch controls the reciprocating distance of the driving device.
进一步的,所述第一楔形模和所述第二楔形模底部设有升降装置,所述升降装置辅助所述原料棒夹紧。Further, a lifting device is provided at the bottom of the first wedge-shaped die and the second wedge-shaped die, and the lifting device assists the clamping of the raw material bar.
进一步的,所述工作台面上垂直设有挡板,所述挡板分别与所述固定板和所述移动板平行,所述挡板置于所述移动板与所述驱动装置之间,所述移动板置于所述固定板与所述挡板之间。Further, a baffle plate is vertically arranged on the working table, the baffle plate is respectively parallel to the fixed plate and the moving plate, and the baffle plate is placed between the moving plate and the driving device, so The moving plate is placed between the fixed plate and the baffle.
进一步的,所述固定板与所述挡板之间设有导柱,所述导柱穿透所述移动板,所述移动板连接所述驱动装置,所述驱动装置穿透所述挡板。Further, a guide post is arranged between the fixed plate and the baffle plate, the guide post penetrates the moving plate, the moving plate is connected to the driving device, and the driving device penetrates the baffle plate .
本实用新型具有的优点和积极效果是:The advantages and positive effects that the utility model has are:
1、本实用新型结构简单,操作方便,通过加热装置对原料棒进行加热,通过楔形模的紧固,实现对加热后原料棒两端的夹紧,第一楔形模固定原料棒一端,第二楔形模通过驱动装置驱动,向第一楔形模的反方向运动,实现对加热后原料棒的拉伸,原料棒拉伸完成后,通过楔形模的放松,挤压力取消,实现拉伸后的原料棒落料,第二楔形模在挡板与固定板内做往复运动,实现对原料棒的夹紧、拉伸、卸料工序,自动化程度高,省时省力,制坯过程中安全隐患小,生产效率高。1. The utility model has a simple structure and is easy to operate. The raw material rod is heated by the heating device, and the two ends of the heated raw material rod are clamped by the fastening of the wedge-shaped die. The first wedge-shaped die fixes one end of the raw material rod, and the second wedge-shaped die The die is driven by the driving device and moves in the opposite direction of the first wedge die to realize the stretching of the heated raw material rod. After the raw material rod is stretched, the wedge die is loosened and the extrusion force is cancelled to realize the stretched raw material. Bar blanking, the second wedge-shaped die reciprocates in the baffle plate and the fixed plate to realize the clamping, stretching and unloading processes of the raw material bar, which has a high degree of automation, saves time and labor, and has little safety hazard during the blanking process. high productivity.
2、本实用新型通过在夹具上设置定型模具,可在对原料棒进行拉伸的同时,对原料棒两端进行定型,可定型两端,也可定型一端,可定型为板型,也可定型为球形,可定型一根,也可定型多根。定型模具结构简单,制作成本低,安装方便,可根据加工件的要求,对定型模具的定型样式、定型数量随时调整,应用范围广,实用性强,适合推广应用。2. By setting the shaping die on the fixture, the utility model can shape the two ends of the raw material rod while stretching the raw material rod. The two ends can be shaped, and one end can be shaped. It is shaped into a spherical shape, and it can be shaped into one or more than one. The stereotyped mold has simple structure, low production cost and convenient installation. According to the requirements of the processed parts, the stereotyped style and number of stereotypes can be adjusted at any time. It has a wide range of applications and strong practicability, and is suitable for popularization and application.
3、本实用新型通过楔形模,实现对原料棒的上料、夹紧、卸料等一系列工序,楔形模可调节相对夹具之间的松紧度,适用于多种规格的原料棒,同时便于定型模具的安装,提高了生产效率,且应用范围广,实用性强。3. The utility model realizes a series of processes such as feeding, clamping, and unloading of the raw material bar through the wedge-shaped die. The wedge-shaped die can adjust the tightness between the relative clamps, which is suitable for raw material bars of various specifications, and at the same time, it is convenient to use. The installation of the setting mold improves the production efficiency, and has a wide range of applications and strong practicability.
4、本实用新型通过升降装置辅助夹紧原料棒,当原料棒在夹紧的过程中,升降装置升高,升降装置对原料棒底面提供了支撑作用,减小了原料棒自身重力造成的影响,提高了夹紧精度,待夹紧装置夹紧后,升降装置下降,便于移动板移动,升降装置提高了原料棒夹紧效率机夹紧精度,为拉伸制坯的合格率提供了保证。4. The utility model uses the lifting device to assist the clamping of the raw material bar. When the raw material bar is being clamped, the lifting device rises, and the lifting device provides a support for the bottom surface of the raw material bar, reducing the influence of the raw material bar's own gravity. , Improve the clamping accuracy. After the clamping device is clamped, the lifting device is lowered to facilitate the movement of the moving plate. The lifting device improves the clamping efficiency of the raw material bar and the clamping accuracy of the machine, which provides a guarantee for the qualification rate of drawing blanks.
5、本实用新型通过行程开关设置驱动装置的往复行程,从而控制移动板的往复行程,实现对原料棒拉伸长度的控制,可设置多种规格,适用多种长度的杆类五金工具制坯,结构简单,操作方便,生产成本低,应用范围广,生产效率高。5. The utility model sets the reciprocating stroke of the driving device through the stroke switch, so as to control the reciprocating stroke of the moving plate and realize the control of the stretching length of the raw material rod. Various specifications can be set, and it is suitable for the blanking of rod-type hardware tools of various lengths. , the structure is simple, the operation is convenient, the production cost is low, the application range is wide, and the production efficiency is high.
6、本实用新型通过传动装置实现对加热原料棒的运输,避免在原料棒运输过程中烫伤工作人员,降低了安全隐患,提高了工作效率。6. The utility model realizes the transportation of the heated raw material rods through the transmission device, so as to avoid scalding the staff during the transportation of the raw material rods, reduce the hidden danger of safety and improve the working efficiency.
附图说明Description of drawings
图1是本实用新型实施例的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2是本实用新型实施例的第二工作状态图。FIG. 2 is a second working state diagram of the embodiment of the present invention.
图3是本实用新型实施例的第一工作状态图。FIG. 3 is a first working state diagram of the embodiment of the present invention.
图4是本实用新型实施例的第三工作状态图。FIG. 4 is a third working state diagram of the embodiment of the present invention.
图5是本实用新型实施例的第四工作状态图。FIG. 5 is a fourth working state diagram of the embodiment of the present invention.
图6是本实用新型实施例的定型模具结构示意图。FIG. 6 is a schematic view of the structure of a shaping die according to an embodiment of the present invention.
图7是本实用新型实施例的楔形模第一工作状态图。FIG. 7 is a first working state diagram of the wedge die according to the embodiment of the present invention.
图8是本实用新型实施例的楔形模第二工作状态图。8 is a second working state diagram of the wedge die according to the embodiment of the present invention.
附图标号说明:Description of reference numbers:
1、工作台面 2、驱动装置 3、挡板1. Working table 2. Driving
4、导柱 5、移动板 6、第二楔形模4.
7、定型模具 8、紧固件 9、第一楔形模7. Forming die 8. Fasteners 9. The first wedge die
10、固定板 11、加热装置 12、加热管10. Fixed
13、放置管 14、机架 15、升降装置13.
16、原料棒 17、第一夹具 18、第二夹具16.
19、第三夹具 20、第四夹具 21、第一紧固件19. The
22、第二紧固件 23、第一定型模具 24、第二定型模具22. The
25、第一定模 26、第一动模 27、第二定模25. The first fixed
28、第二动模 29、定型凹槽 30、第一平面28. The second
31、第二平面 32、第一斜面 33、梯形斜面31.
34、梯形短平行边面。34. Trapezoid with short parallel sides.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
以下结合附图具体说明本实用新型提供的一种杆类坯料楔形模夹紧拉伸锻造机。The following is a detailed description of a rod-like blank wedge die clamping and drawing forging machine provided by the present invention with reference to the accompanying drawings.
如图1所示,一种杆类坯料楔形模夹紧拉伸锻造机,包括工作台面1,工作台面1上垂直设有固定板10和移动板5。固定板10与移动板5平行设置。固定板10外面设有加热装置11,加热装置11加热原料棒16,固定板10内面设有第一楔形模9。移动板5内面设有第二楔形模6,移动板5外面连接驱动装置2。第一楔形模9与第二楔形模6相对设置在固定板10与移动板5之间。As shown in FIG. 1 , a rod-like blank wedge-shaped die clamping and drawing forging machine includes a work table 1 , and a fixed
如图2所示,第一楔形模9包括第一夹具17和第二夹具18,第一夹具17固定设置在固定板10内面,第二夹具18平行置于第一夹具17上方,第一夹具17与第二夹具18通过第一紧固件21配合夹紧原料棒16一端。第二楔形模6包括第三夹具19和第四夹具20,第四夹具20固定设置在移动板5内面,第三夹具19平行置于第四夹具20上方,第三夹具19与第四夹具20通过第二紧固件22配合夹紧原料棒16另一端。驱动装置2驱动第二楔形模6沿着原料棒16中轴线方向做直线往复运动。As shown in FIG. 2 , the first wedge die 9 includes a
优选的,工作台面1下设有机架14,机架14高度适合操作人员操作。加热装置11将原料棒16加热后送到夹具内。加热装置11为实现原料棒16加热的各种装置。本实施例提供的加热装置11包括放置管13和加热管12,加热管12呈盘形置于放置管13外表面,放置管13为钢化玻璃材质,原料棒16置于放置管13内,通过加热管12对内部的原料棒16进行加热。Preferably, a
优选的,工作台面1上设有传动装置,传动装置为将原料棒16由加热装置11传送到夹具内的各种装置。其目的为避免在原料棒16运输过程中烫伤工作人员,降低了安全隐患,提高了工作效率。传动装置可以为机械手臂。也可以为推杆推板配合的各种机械传动装置。Preferably, the working table 1 is provided with a transmission device, and the transmission device is various devices for transferring the
驱动装置2和第一紧固件21及第二紧固件22配合,使第一夹具17、第二夹具18、第三夹具19和第四夹具20具有四种静止状态。The driving
如图3所示,第一状态下,驱动装置2处于近位,第一楔形模9与第二楔形模6之间的距离最小,第一紧固件21和第二紧固件22未紧固,第一夹具17与第二夹具18之间活动连接,第三夹具19与第四夹具20之间同样活动连接。第一楔形模9与第二楔形模6之间的距离小于原料棒16长度,第一夹具17与第二夹具18之间未紧固原料棒16,第三夹具19与第四夹具20之间同样未紧固原料棒16。As shown in FIG. 3 , in the first state, the driving
如图2所示,第二状态下,驱动装置2处于近位,第一楔形模9与第二楔形模6之间的距离最小,第一紧固件21和第二紧固件22紧固,第一夹具17与第二夹具18之间挤压原料棒16,第三夹具19与第四夹具20之间的距离同样挤压到最小。第一楔形模9与第二楔形模6之间的距离小于原料棒16长度,第一夹具17与第二夹具18紧固原料棒16一端,第三夹具19与第四夹具20同样紧固原料棒16的另一端。此时,原料棒16被紧固夹紧在夹具内。As shown in FIG. 2 , in the second state, the driving
如图4所示,第三状态下,驱动装置2处于远位,第一楔形模9与第二楔形模6之间的距离最大,第一紧固件21和第二紧固件22紧固,第一夹具17与第二夹具18之间挤压原料棒16,第三夹具19与第四夹具20之间的距离同样挤压到最小。第一楔形模9与第二楔形模6之间的距离大于原料棒16长度,第一夹具17与第二夹具18紧固原料棒16一端,第三夹具19与第四夹具20同样紧固原料棒16的另一端。此时,原料棒16被紧固夹紧的同时实现纵向拉伸。As shown in FIG. 4 , in the third state, the driving
如图5所示,第四状态下,驱动装置2处于远位,第一楔形模9与第二楔形模6之间的距离最大,第一紧固件21和第二紧固件22未紧固,第一夹具17与第二夹具18之间活动连接,第三夹具19与第四夹具20之间同样活动连接。第一楔形模9与第二楔形模6之间的距离大于原料棒16长度,第一夹具17与第二夹具18之间未紧固原料棒16,第三夹具19与第四夹具20之间同样未紧固原料棒16。此时,方便被拉伸后的原料棒16从夹具上脱离。As shown in FIG. 5 , in the fourth state, the driving
以上四种状态交替循环变化,实现原料棒16的拉伸制坯。The above four states are alternately and cyclically changed to realize the drawing and blanking of the
优选的,夹具底部设有升降装置15,升降装置15辅助夹具夹紧原料棒16。在上述的第一状态下,当原料棒16在被楔形模紧固夹紧的过程中,升降装置15升高,升降装置15对原料棒16底面提供了支撑作用,减小了原料棒16自身重力造成的影响,提高了夹紧精度。待夹具夹紧后,即处于上述第二状态下时,升降装置15下降,便于移动板5移动,升降装置15提高了原料棒16夹紧效率及夹紧精度,为拉伸制坯的合格率提供了保证。Preferably, a
优选的,工作台面1上设有行程开关,行程开关控制驱动装置2的往复距离。也可设置限位装置,限制驱动装置2的往复行程,从而控制第二楔形模6的往复行程,实现对原料棒16拉伸长度的控制,可设置多种规格,适用多种长度的杆类五金工具制坯,结构简单,操作方便,生产成本低,应用范围广,生产效率高。Preferably, a travel switch is provided on the work table 1 , and the travel switch controls the reciprocating distance of the
优选的,夹具上设有定型模具7,定型模具7包括第一定型模具23和第二定型模具24。第一定型模具23和第二定型模具24分别成套设置,第一定型模具23和第二定型模具24分别对原料棒16两端夹紧定型,第一定型模具23置于第一楔形模9上,第二定型模具24置于第二楔形模6上。Preferably, a shaping die 7 is provided on the fixture, and the shaping die 7 includes a first shaping die 23 and a second shaping die 24 . The first sizing die 23 and the second sizing die 24 are set in sets, respectively. The first sizing die 23 and the second sizing die 24 clamp and shape the two ends of the
如图5所示,第一定型模具23包括第一定模25和第一动模26,第一定模25设置在第一夹具上17,第一动模26设置在第二夹具18上。第二定型模具24包括第二定模27和第二动模28,第二定模27设置在第四夹具20上,第二动模28设置在第三夹具19上。As shown in FIG. 5 , the first fixed
优选的,定型模具7活动设置在夹具上,方便维修更换。且定型模具结构简单,制作成本低,安装方便。如图6所示,定型模具7上设有定型凹槽29,定型凹槽29可对原料棒16的两端部在拉伸过程中进行定型。定型凹槽29为多个。多个定型凹槽29包括多种规格。可根据加工件的要求,对定型凹槽29的定型样式、定型数量随时调整,生产成本低,应用范围广。Preferably, the shaping die 7 is movably arranged on the fixture, which is convenient for maintenance and replacement. In addition, the shaping die has simple structure, low manufacturing cost and convenient installation. As shown in FIG. 6 , the shaping die 7 is provided with shaping
定型模具7可在对原料棒16进行拉伸的同时,对原料棒16两端进行定型。定型模具7可同时定型原料棒16两端,也可选择定型原料棒16一端;定型模具7可将原料棒16定型为板型、球形及各种原料棒16加工所需形状;定型模具7可设置为定型一根原料棒16的结构,也可设置为定型多根原料棒16的结构。定型模具7结构简单,制作成本低,安装方便,可根据加工件的要求,对定型模具7的定型样式、定型数量随时调整,应用范围广,实用性强,适合推广应用。The shaping die 7 can shape the two ends of the
工作台面1上垂直设有挡板3,挡板3分别与固定板10和移动板5平行,挡板3置于移动板5与驱动装置2之间,移动板6置于固定板10与挡板3之间。固定板10与挡板3之间设有导柱4,导柱4起到规范第二楔形模6相对第一楔形模9做直线运动,导柱4可以为一根,也可以为多根,导柱4穿透移动板5。固定板10一面连接加热装置11,固定板10另一面设有第一楔形模9,移动板5一面设有第二楔形模6,移动板5另一面连接驱动装置2,第一楔形模9与第二楔形模6相对设置在固定板10与移动板5之间。移动板5连接驱动装置2,驱动装置2穿透挡板3。The working table 1 is vertically provided with a
驱动装置2为驱动移动板5往复运动的装置,驱动装置2可以为驱动电机,也可以为液压杆,液压杆穿透挡板3连接移动板5,液压杆可以为一根,也可以为多根。The driving
紧固件8为实现第一楔形模9与第二楔形模6紧固的装置,使得相对的第一夹具17与第二夹具18或第三夹具19与第四夹具20之间松紧度变化的装置,实现对原料棒16的上料、夹紧、卸料等一系列工序,紧固件8可调节相对夹具之间的松紧度,适用于多种规格的原料棒16,同时便于定型模具7的安装。The fastener 8 is a device for realizing the fastening of the first wedge-shaped die 9 and the second wedge-shaped die 6, so that the tightness between the opposite
紧固件8可具有多种结构,本实施例提供的结构,第一紧固件21与第二紧固件22结构相同。如图7所示,第一楔形模9呈方形柱体,第一夹具17上表面设有第一平面30和第二平面31,第一平面30与第二平面31通过第一斜面32连接,第一平面30置于第二平面31上方。第二夹具18呈直角梯形柱体,第二夹具18的梯形斜面33与第一斜面32相对设置,第二夹具18的梯形短平行边面34与第二平面31相对设置。第一紧固件21为螺杆及螺母,第一夹具17与第二夹具18上均设有螺纹连接孔,螺杆置于螺纹连接孔内,第一紧固件21使第一夹具17与第二夹具18具有两种状态。The fastener 8 may have various structures. In the structure provided in this embodiment, the
如图7所示,第一状态下,第一紧固件21未紧固,第一夹具17与第二夹具18之间活动连接。As shown in FIG. 7 , in the first state, the
如图8所示,第二状态下,第一紧固件21紧固,第二夹具18与第一夹具17之间固定连接,夹紧原料棒16。As shown in FIG. 8 , in the second state, the
本实用新型的工作原理是:The working principle of the utility model is:
将由加热装置11加热后的原料棒16经由传动装置运送到夹具装置上。The
松开第一紧固件21及第二紧固件22,安装加工工件两端定型要求的定型模具7。升降装置15升高,升降装置15对原料棒16底面提供了支撑作用,减小了原料棒16自身重力造成的影响,提高了夹紧精度。在升降装置15的配合下,紧固第一紧固件21及第二紧固件22,使原料棒16一端夹紧在第二夹具18和第一夹具17之间,使原料棒16另一端夹紧在第三夹具19和第四夹具20之间,通过对原料棒16紧固,实现原料棒16夹紧,升降装置15降低。Loosen the
驱动装置2驱动移动板5向远离固定板10的方向运动,移动板5套着导柱4做直线运动,当移动板5接触挡板3时,直线运动停止。移动板5在移动过程中,第二楔形模6夹紧原料棒16一端做拉伸运动,待直线运动停止后,松开第一紧固件21与第二紧固件22,被拉伸的原料棒16从夹具装置上脱落。The driving
第一紧固件21及第二紧固件22一直处于松开状态,驱动装置2驱动移动板5向靠近固定板10的方向运动,移动板5套着导柱4做直线运动,当第二楔形模6移动到最开始的位置时,直线运动停止。The
重复上述步骤,可连续完成制坯工作。By repeating the above steps, the blank-making work can be completed continuously.
第一紧固件21及第二紧固件22的工作原理如下:The working principle of the
如图7所示,第一状态下,第一紧固件21未紧固,第一夹具17与第二夹具18之间活动连接。As shown in FIG. 7 , in the first state, the
如图8所示,第二状态下,第一紧固件21紧固,第二夹具18与第一夹具17之间固定连接,夹紧原料棒16。As shown in FIG. 8 , in the second state, the
本实用新型具有的优点和积极效果是:The advantages and positive effects that the utility model has are:
1、本实用新型结构简单,操作方便,通过加热装置对原料棒进行加热,通过楔形模的紧固,实现对加热后原料棒两端的夹紧,第一楔形模固定原料棒一端,第二楔形模通过驱动装置驱动,向第一楔形模的反方向运动,实现对加热后原料棒的拉伸,原料棒拉伸完成后,通过楔形模的放松,挤压力取消,实现拉伸后的原料棒落料,第二楔形模在挡板与固定板内做往复运动,实现对原料棒的夹紧、拉伸、卸料工序,自动化程度高,省时省力,制坯过程中安全隐患小,生产效率高。1. The utility model has a simple structure and is easy to operate. The raw material rod is heated by the heating device, and the two ends of the heated raw material rod are clamped by the fastening of the wedge-shaped die. The first wedge-shaped die fixes one end of the raw material rod, and the second wedge-shaped die The die is driven by the driving device and moves in the opposite direction of the first wedge die to realize the stretching of the heated raw material rod. After the raw material rod is stretched, the wedge die is loosened and the extrusion force is cancelled to realize the stretched raw material. Bar blanking, the second wedge-shaped die reciprocates in the baffle plate and the fixed plate to realize the clamping, stretching and unloading processes of the raw material bar, which has a high degree of automation, saves time and labor, and has little safety hazard during the blanking process. high productivity.
2、本实用新型通过在夹具上设置定型模具,可在对原料棒进行拉伸的同时,对原料棒两端进行定型,可定型两端,也可定型一端,可定型为板型,也可定型为球形,可定型一根,也可定型多根。定型模具结构简单,制作成本低,安装方便,可根据加工件的要求,对定型模具的定型样式、定型数量随时调整,应用范围广,实用性强,适合推广应用。2. By setting the shaping die on the fixture, the utility model can shape the two ends of the raw material rod while stretching the raw material rod. The two ends can be shaped, and one end can be shaped. It is shaped into a spherical shape, and it can be shaped into one or more than one. The stereotyped mold has simple structure, low production cost and convenient installation. According to the requirements of the processed parts, the stereotyped style and number of stereotypes can be adjusted at any time. It has a wide range of applications and strong practicability, and is suitable for popularization and application.
3、本实用新型通过楔形模,实现对原料棒的上料、夹紧、卸料等一系列工序,楔形模可调节相对夹具之间的松紧度,适用于多种规格的原料棒,同时便于定型模具的安装,提高了生产效率,且应用范围广,实用性强。3. The utility model realizes a series of processes such as feeding, clamping, and unloading of the raw material bar through the wedge-shaped die. The wedge-shaped die can adjust the tightness between the relative clamps, which is suitable for raw material bars of various specifications, and at the same time, it is convenient to use. The installation of the setting mold improves the production efficiency, and has a wide range of applications and strong practicability.
4、本实用新型通过升降装置辅助夹紧原料棒,当原料棒在夹紧的过程中,升降装置升高,升降装置对原料棒底面提供了支撑作用,减小了原料棒自身重力造成的影响,提高了夹紧精度,待夹紧装置夹紧后,升降装置下降,便于移动板移动,升降装置提高了原料棒夹紧效率机夹紧精度,为拉伸制坯的合格率提供了保证。4. The utility model uses the lifting device to assist the clamping of the raw material bar. When the raw material bar is being clamped, the lifting device rises, and the lifting device provides a support for the bottom surface of the raw material bar, reducing the influence of the raw material bar's own gravity. , Improve the clamping accuracy. After the clamping device is clamped, the lifting device is lowered to facilitate the movement of the moving plate. The lifting device improves the clamping efficiency of the raw material bar and the clamping accuracy of the machine, which provides a guarantee for the qualification rate of drawing blanks.
5、本实用新型通过行程开关设置驱动装置的往复行程,从而控制移动板的往复行程,实现对原料棒拉伸长度的控制,可设置多种规格,适用多种长度的杆类五金工具制坯,结构简单,操作方便,生产成本低,应用范围广,生产效率高。5. The utility model sets the reciprocating stroke of the driving device through the stroke switch, so as to control the reciprocating stroke of the moving plate and realize the control of the stretching length of the raw material rod. Various specifications can be set, and it is suitable for the blanking of rod-type hardware tools of various lengths. , the structure is simple, the operation is convenient, the production cost is low, the application range is wide, and the production efficiency is high.
6、本实用新型通过传动装置实现对加热原料棒的运输,避免在原料棒运输过程中烫伤工作人员,降低了安全隐患,提高了工作效率。6. The utility model realizes the transportation of the heated raw material rods through the transmission device, so as to avoid scalding the staff during the transportation of the raw material rods, reduce the hidden danger of safety and improve the working efficiency.
以上所述仅为本实用新型的实施方式,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other Relevant technical fields are similarly included in the scope of patent protection of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110666020A (en) * | 2019-10-10 | 2020-01-10 | 湖南精专自动化技术有限公司 | A rod-like billet drawing forging machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Hunan keluheng Intelligent Technology Co.,Ltd. Assignor: HUNAN JINGZHUAN AUTOMATION TECHNOLOGY Co.,Ltd. Contract record no.: X2023980047648 Denomination of utility model: A wedge-shaped die clamping and stretching forging machine for rod billets Granted publication date: 20200623 License type: Common License Record date: 20231122 |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200623 |