CN210809756U - Full-automatic brush preparation facilities - Google Patents
Full-automatic brush preparation facilities Download PDFInfo
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- CN210809756U CN210809756U CN201921367722.5U CN201921367722U CN210809756U CN 210809756 U CN210809756 U CN 210809756U CN 201921367722 U CN201921367722 U CN 201921367722U CN 210809756 U CN210809756 U CN 210809756U
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Abstract
The utility model belongs to the technical field of brush making equipment, and relates to a full-automatic brush preparation device; comprises a wire drawing part, a wire cutting part, a wire folding part, a rotary cylinder, a wool feeding device, a coil, a base, a CNC controller and the like; the upper side of the right end of the base is provided with a wire folding part, the upper end of the wire folding part is provided with a wire cutting part, the upper end of the wire cutting part is provided with a wire drawing part, the wire drawing part is connected with a coil through an iron wire, the wire folding part is formed by combining an outer support plate, a pull plate cylinder, a wire folding plate and an inner support plate, the wire folding part is driven by the pull plate cylinder, the wire folding part can bend the iron wire into a V shape, the middle part of the base is fixedly provided with a rotary cylinder, the rotary cylinder is positioned on the left side of the wire folding part, the left side of the rotary cylinder is provided with a hair conveying device, the lower end of the hair conveying device is provided with a wire twisting and; the device main part is rational in infrastructure, and equipment is driven by the cylinder, has simplified the broken silk structure, has reduced equipment cost, convenient operation, and the applied environment is good.
Description
The technical field is as follows:
the utility model belongs to the technical field of system brush machine equipment, a collect roll over the silk, send the hair material, turn round the silk and prune in full-automatic hank hair machine of an organic whole, especially a full-automatic brush preparation facilities.
Background art:
the test tube brush, also called tube brush, suction tube brush, hole cleaning brush, twisted wire brush and pipeline brush, is a brush product with extensive application, mainly using iron wire (steel wire) as skeleton, and its upper surface is equipped with many thin brush wires which are arranged in order and extended outwards.
In the prior art, chinese patent publication No. CN107087891A discloses an automatic iron wire twisting machine, which includes a frame, a wool separating mechanism, a wool combining mechanism, a routing mechanism, a wool twisting mechanism, a wool flying mechanism, a conveying mechanism, a rear-section transferring mechanism, a punching mechanism, a middle-section housing, a vibration disc mechanism and a scissors mechanism, wherein the wool separating mechanism separates wool materials, the routing mechanism delivers iron wires, the wool combining mechanism combines the wool materials, the wool combining mechanism is twisted by the wool twisting mechanism, the flying mechanism flies off redundant wool materials, the vibration disc mechanism delivers a handle sample to the rear section for transferring, the semi-finished products are delivered to the rear section for transferring and butting, the rear section is delivered to the scissors mechanism for cutting off redundant iron wires, and finally the finished products are delivered to the punching mechanism for forming, the automatic iron wire twisting machine combines feeding and twisting, so that the production efficiency is greatly improved; chinese patent application publication No. CN106073151B discloses a full-automatic brush making machine, which comprises a frame, a feed inlet is arranged on the frame, a hair-pulling device is arranged at the front end of the feed inlet, a hair-cutting and hair-planting mechanism is arranged between the hair-pulling device and the feed inlet, a clamping platform is arranged on the frame right below a thimble, and a hair-blocking device is arranged between the thimble and the clamping platform. The full-automatic brush making machine obtained by the utility model realizes the up-down asynchronism between the horizontal arm of the hair planting nozzle and the horizontal arm of the thimble through the dislocation arrangement of the two eccentric mechanisms, finally realizes the purpose of cutting after the wool tops are clamped by the thimble and the hair planting nozzle, has high stability, relatively simple structure, reduces mechanical parts, has small noise and less abrasion in the operation process, and improves the service life of equipment; the chinese patent application publication No. CN206836558U discloses a mascara brush assembling device, which includes a frame, a rotary table mounted on the frame for placing a mascara brush, and a pressing mechanism for pressing the mascara brush into a brush holder of the mascara brush, wherein the frame is further mounted with a bending mechanism, the bending mechanism is disposed below the rotary table, the bending mechanism includes a push block and a fixed block, the push block is matched with the fixed block, the frame is provided with a linkage mechanism, and the pressing mechanism drives the linkage mechanism to push the push block to slide towards the fixed block. The assembly of the lash brush and the lash brush handle can be realized by the pressing-down mechanism, and meanwhile, the lash brush is bent by the bending mechanism, so that the assembly and bending processes are integrated, the processes are saved, and the production efficiency is improved.
In a word, the existing brush making equipment is driven by a motor in the brush making processes of wire drawing, wire folding, hair feeding and the like, the cost of the brush making equipment is high, the energy consumption is high, the production cost of an enterprise is increased, the income of the enterprise is reduced, and the production concept of green energy conservation is not met.
The utility model has the following contents:
the utility model aims to overcome the shortcoming that prior art exists, to current system brush machine or hank hair machine make the shortcoming that the price is high, the power consumption is big, under the condition that guarantees that equipment can batch production and equipment easily operate, design a full-automatic brush preparation facilities.
In order to achieve the purpose, the utility model relates to a full-automatic brush preparation device, the main structure of which comprises a wire drawing part, a wire cutting part, a wire folding part, a right wire clamping part, a rotary cylinder, a left wire clamping part, a hair feeding device, a movable clamp, a left-hand motor, a right-hand motor, a hair cutting knife, a pair of scissors, a material receiver, a brush suction nozzle, a hair groove, a suction pipe, a finished product box, a coil, a base, a CNC controller, a main air valve and an air pump; the wire cutting device comprises a base, a wire cutting part, a wire drawing part, a coil, a support and a wire folding part, wherein the base with a bench-shaped structure is fixedly arranged on the upper end face of the base, the wire folding part is fixedly arranged on the upper side of the right end of the base, the wire cutting part is fixedly arranged at the upper end of the wire cutting part, the wire drawing part is connected with the coil through an iron wire, the coil is fixedly arranged on the; the middle part of the base is fixedly provided with a rotary cylinder, the rotary cylinder is positioned on the left side of the wire folding part, the upper end of the rotary cylinder is fixedly provided with a right wire clamping part and a left wire clamping part, the right wire clamping part and the left wire clamping part are both provided with movable chucks, the movable chucks enter the left end of the wire folding part under the driving of the cylinder of the right wire clamping part or the left wire clamping part, and the movable chucks clamp V-shaped iron wires to return; the wire folding part is formed by combining an outer support plate, a pull plate cylinder, a wire folding plate and an inner support plate; the wire folding part is driven by a pulling plate cylinder, the pulling plate cylinder is connected with a main air valve air pipe, the main air valve is in electrical information connection with a CNC (computer numerical control) controller, the front end and the rear end of the pulling plate cylinder are respectively provided with an inductor, two inductors of the pulling plate cylinder are respectively in electrical information connection with the CNC controller, and the CNC controller controls the moving distance of the pulling plate cylinder through the two inductors; under the prerequisite of guaranteeing that wire folding portion can buckle into "V" style of calligraphy with the iron wire, wire folding portion is driven by the arm-tie cylinder, practices thrift equipment cost, uses the environmental protection.
The main structure of the wire folding part of the utility model comprises a rolling shaft, a spring, an outer support plate, a pull plate cylinder, a wire folding plate, an inner support plate, a shaft hole, a folding sheet groove, a connecting plate groove, a spring groove, a folding sheet, an outer folding arm, a rear push plate, an inner folding arm, an outer rear plate, a connecting plate, an inner rear plate, a connecting shaft, a vertical shaft and a connecting shaft port; the right end of the wire folding part 3 is provided with a pull plate cylinder, the front end of the pull plate cylinder is fixedly connected with the inner support plate, the lower end of the inner support plate in an n-shaped structure is fixedly connected with the base, the right middle part of the inner support plate is provided with a connecting plate groove, the connecting plate groove is connected with a wire folding plate clamp groove, and the wire folding plate can move left and right along the connecting plate groove; the outer side end of the inner support plate is fixedly connected with the inner side end of the outer support plate.
The left end portion of interior extension board be provided with the spring groove of two structure symmetries perpendicularly, the adjacent one end in two spring grooves is provided with even axle mouth respectively, the spring is installed to the spring inslot, the spring nestification is in the vertical axis, the vertical axis can be in the spring groove activity from top to bottom, the one end of vertical axis and the one end fixed connection who links the axle even wear out from linking the axle mouth, even the axle can be followed the vertical axis and link the axle activity from top to bottom in linking the axle mouth, the other end that links the axle is connected with the one end rotary type of roller bearing, the roller bearing can rotate.
The rear end of the wire folding plate is provided with a rear push plate, the rear push plate is integrally H-shaped, the left side part of the rear push plate is provided with an outer rear plate with a cuboid structure, the right end of the outer rear plate is fixedly connected with the left end of the connecting plate, the height dimension of the connecting plate is equal to that of the connecting plate groove, the length dimension of the connecting plate is equal to the width dimension of the connecting plate groove, the connecting plate can be embedded in the connecting plate groove and can move along the connecting plate groove, and the right end of the connecting plate is fixedly connected with the left end of the inner rear plate; the rear end of the outer rear plate is fixedly connected with the front end of the outer folding arm, the middle part and the front part of the outer folding arm are flat, the rear part of the outer folding arm is in a trapezoidal table shape, the outer side end of the rear part of the outer folding arm is fixedly connected with one end of a folding piece, and the folding piece is used for bending an iron wire; the rear end of the inner rear plate is fixedly connected with the front end of the inward folding arm, the inward folding arm is integrally of a flat plate-shaped structure, the height sizes of the outward folding arm and the inward folding arm are larger than that of the connecting plate groove, and the connecting plate is limited in the connecting plate groove by the inward folding arm and the outward folding arm, so that the connecting plate is ensured to move in the connecting plate groove without deviation; the front end of the connecting plate is fixedly connected with a push rod of the pulling plate cylinder, and the wire folding plate moves along the inner supporting plate under the pushing of the pulling plate cylinder.
The utility model has a gap between the inner support plate and the outer support plate, and the outer folding arm can move left and right in the gap between the inner support plate and the outer support plate; the lower end of an outer supporting plate with a flat structure is fixedly connected with a base, a folding piece groove is arranged in the middle of the left half part of the outer supporting plate and matched with a folding piece, the folding piece is clamped and embedded in the folding piece groove, the folding piece can move left and right in the folding piece groove, shaft holes with the same structure are arranged on the upper side and the lower side of the folding piece groove, the outer side end of a rolling shaft is limited in the shaft holes, and the rolling shaft can move up and down in the shaft holes.
Compared with the prior art, the utility model, the full-automatic brush preparation facilities main part that designs is rational in infrastructure, and the principle is reliable, and equipment has simplified a silk structure by cylinder drive, has reduced equipment cost, and whole production technology can go on by full-automatic, and production efficiency is high, and is with low costs, convenient operation, and the applied environment is good.
Description of the drawings:
fig. 1 is a schematic view of the structure principle of the full-automatic brush making device according to the present invention.
Fig. 2 is a schematic view of the structure principle of the iron wire twisting part of the present invention.
Fig. 3 is a schematic diagram of the structure principle of the iron wire folded by the wire folding part according to the present invention.
Fig. 4 is a schematic view of the structure principle of the wire folding portion according to the present invention.
Fig. 5 is a schematic structural diagram of the inner support plate according to the present invention.
Fig. 6 is a schematic view of the structure principle of the roller according to the present invention.
Fig. 7 is a schematic view of the front view of the wire folding plate according to the present invention.
Fig. 8 is a schematic view of the rear view of the wire folding plate according to the present invention.
Fig. 9 is a schematic view of the side view of the wire folding plate according to the present invention.
Fig. 10 is a schematic structural diagram of an outer plate according to the present invention.
Fig. 11 is a schematic view of a structure principle of a brush product according to the present invention.
Fig. 12 is a schematic block diagram illustrating a principle of a gas path connection structure between the CNC controller and each component according to the present invention.
Fig. 13 is a schematic block diagram illustrating a circuit connection structure between the CNC controller and each component according to the present invention.
The specific implementation mode is as follows:
the present invention will be further described with reference to the following examples and accompanying drawings.
Example 1:
the full-automatic brush preparation device related to the present embodiment, as shown in fig. 1-2, includes a wire drawing portion 1, a wire cutting portion 2, a wire folding portion 3, a right wire clamping portion 4, a rotary cylinder 5, a left wire clamping portion 6, a hair feeding device 7, a movable clamp 8, a left twisting motor 9, a right twisting motor 10, a hair cutting knife 11, a pair of scissors 12, a material receiver 13, a brush receiver 14, a brush suction nozzle 15, a hair slot 18, a suction pipe 19, a finished product box 20, a coil 21, a base 22, a base 23, a CNC controller 42, a main air valve 43, and an air pump 44; wherein the upper end face of the base 23 is fixedly provided with a base 22 with a bench-shaped structure, the upper side of the right end of the base 22 is fixedly provided with a wire folding part 3, the upper end of the wire folding part 3 is fixedly provided with a wire cutting part 2, the upper end of the wire cutting part 2 is fixedly provided with a wire drawing part 1, the wire drawing part 1 is connected with a coil 21 through an iron wire, the coil 21 is fixed on the ground through a bracket, the iron wire is wound in the coil 21, the coil 21 can rotate on the bracket, the iron wire in the coil 21 is clamped by a clamping structure of the wire drawing part after being turned by a steering wheel at the upper end of the wire drawing part 1, the wire drawing part 1 can clamp the iron wire to move downwards, the iron wire moves downwards to enter the wire folding part 3 from a through hole at the, as shown in fig. 3, the wire folding part 3 can fold the iron wire into a V shape, and the wire drawing part 1, the wire cutting part 2 and the coil 21 adopt the component structure of the existing brush making equipment; the middle part of the base 22 is fixedly provided with a rotary cylinder 5, the rotary cylinder 5 is positioned on the left side of the wire folding part 3, the rotary cylinder 5 can rotate on the horizontal plane, the upper end of the rotary cylinder 5 is fixedly provided with a right wire clamping part 4 and a left wire clamping part 6, the right wire clamping part 4 and the left wire clamping part 6 have the same structure and are symmetrical in installation position on the rotary cylinder 5, and the rotary cylinder 5 rotates 180 degrees every time to enable the positions of the right wire clamping part 4 and the left wire clamping part 6 to be changed; the right wire clamping part 4 and the left wire clamping part 6 are both provided with movable chucks, the movable chucks enter the left end of the wire folding part 3 under the driving of a cylinder of the right wire clamping part 4 or the left wire clamping part 6, the movable chucks clamp V-shaped iron wires to return, and the right wire clamping part 4, the rotary cylinder 5 and the left wire clamping part 6 adopt the existing equipment structure; a hair feeding device 7 is arranged at the left end of the base 22, a hair groove 18 is arranged at the upper part of the hair feeding device, the right wire clamping part 4 or the left wire clamping part 6 clamps the V-shaped iron wire and then rotates 180 degrees by the rotating cylinder 5, the right wire clamping part 4 or the left wire clamping part 6 feeds the clamped V-shaped iron wire to the right end part of the hair feeding device 7, the opening end of the V-shaped iron wire faces the left end part of the hair feeding device 7, and the hair feeding device 7 adds bristles to the opening of the V-shaped iron wire; a movable clamp 8 is arranged on the front side of the right end part of the bristle feeding device 7, the lower end of the movable clamp 8 is fixed on the upper end surface of the base 23, a mechanical chuck is arranged on the movable clamp 8, and the mechanical chuck can move up and down and clamp an iron wire clamped with bristles under the driving of an air cylinder of the movable clamp 8; a left torsion motor 9 is arranged on the left side of the movable clamp 8, and a right torsion motor 10 is arranged on the right side of the movable clamp 8; when the movable clamp 8 moves the iron wires with bristles to the left torsion motor 9 and the right torsion motor 10, the left torsion motor 9 and the right torsion motor 10 simultaneously clamp the iron wires with bristles to rotate and twist the wires, a hair cutter 11 is arranged on the lower side of the right end part of the hair feeding device 7, the rear end of the hair cutter 11 is fixedly connected with the lower end face of the base 22, the hair cutter 11 trims the bristles in the wire twisting process of the iron wires with bristles, and a semi-finished hairbrush product is prepared after the wire twisting; a material collector 13 is arranged below the left-hand motor 9, the material collector 13 is fixedly arranged at the upper end of a base 23, a suction brush nozzle 15 is arranged at the lower side of the material collector 13, and the left end of the suction brush nozzle 15 is communicated with a finished product box 20 through a suction pipe 19; the right side of the suction nozzle brush 15 is provided with cutting nippers 12, the cutting nippers 12 are fixedly arranged on the upper end surface of a base 23, the left side of the cutting nippers 12 is provided with a brush receiving device 14, the brush receiving device 14 is fixedly arranged on the upper end surface of the base 23, and the cutting nippers 12 and the brush receiving device 14 are positioned on the lower side of the hair cutter 11; the left-hand motor 9, the right-hand motor 10, the hair cutter 11, the shearing pliers 12, the material receiver 13, the brush receiver 14 and the brush suction nozzle 15 all adopt the component structure and the installation mode of the existing brush making equipment, when the processing of the semi-finished hairbrush is finished, the shearing pliers 12 moves upwards to cut off the redundant part at the left end of the semi-finished hairbrush to obtain the finished hairbrush, the left-hand motor 9 loosens the redundant part at the left end of the semi-finished hairbrush, the redundant part at the left end of the semi-finished hairbrush falls into the material receiver 13, the brush receiver 14 moves upwards at the same time, the right-hand motor 10 loosens the right end of the finished hairbrush, the finished hairbrush moves downwards along the brush receiver 14, the brush suction nozzle 15 moves rightwards to the lower end of the brush receiver 14 to suck the finished hairbrush into the finished product.
The CNC controller 42 related to the present embodiment adopts the existing CNC controller structure and loads the running program of the existing full-automatic brush processing equipment, the CNC controller 42 is electrically connected with the power supply, as shown in fig. 12, the CNC controller 42 is electrically connected with the main air valve 43 in an information manner, the main air valve 43 adopts the existing air valve control structure, the air inlet end of the main air valve 43 is connected with the air pump 44 in a flexible pipe connection manner, and the air pump 44 is electrically connected with the power supply; the wire drawing part 1, the wire cutting part 2, the wire folding part 3, the right wire clamping part 4, the rotary cylinder 5, the left wire clamping part 6, the hair feeding device 7, the movable clamp 8, the hair cutting knife 11, the shearing pliers 12, the material receiving device 13 and the brush receiving device 14 are all provided with cylinders, and an air outlet port of the main air valve 43 is respectively connected with the cylinders of the wire drawing part 1, the wire cutting part 2, the wire folding part 3, the right wire clamping part 4, the rotary cylinder 5, the left wire clamping part 6, the hair feeding device 7, the movable clamp 8, the hair cutting knife 11, the shearing pliers 12, the material receiving device 13 and the brush receiving device 14 through air pipes; as shown in fig. 13, the CNC controller 42 is electrically connected to the left-hand motor 9 and the right-hand motor 10, respectively, the wire drawing part 1, the wire cutting part 2, the wire folding part 3, the right wire clamping part 4, the rotary cylinder 5, the left wire clamping part 6, the bristle feeding device 7, the movable clamp 8, the left-hand motor 9, the right-hand motor 10, the bristle cutting knife 11, the cutting nipper 12, the material receiving device 13 and the brush receiving device 14 are all provided with sensors, the installation positions of the sensors are respectively the same as the installation positions of the sensors in the wire drawing part 1, the wire cutting part 2, the right wire clamping part 4, the rotary cylinder 5, the left wire clamping part 6, the bristle feeding device 7, the movable clamp 8, the left-hand motor 9, the right-hand motor 10, the bristle cutting knife 11, the cutting nipper 12, the material receiving device 13 and the brush receiving device 14 of the existing full-automatic brush processing equipment, and the CNC controller 42 is respectively connected with the wire drawing part 1, the wire cutting part 2, the wire folding part 3, the right wire clamping, Send hair device 7, activity anchor clamps 8, turn round motor 9 on the left, turn round motor 10 on the right side, cut the hair sword 11, cutting nipper 12, receipts glassware 13 and connect the sensor electrical information connection of brush 14, carry out orderly control to each part of full-automatic brush preparation facilities through CNC controller 42, realize the automatic preparation of brush.
The main structure of the wire folding portion 3 related to this embodiment includes a roller 16, a spring 17, an outer support plate 24, a pulling plate cylinder 25, a wire folding plate 26, an inner support plate 27, a shaft hole 28, a folding sheet groove 29, a connecting plate groove 30, a spring groove 31, a folding sheet 32, an outer folding arm 33, a rear pushing plate 34, an inner folding arm 35, an outer rear plate 36, a connecting plate 37, an inner rear plate 38, a connecting shaft 39, a vertical shaft 40, and a connecting shaft opening 41; as shown in fig. 4-6, a pulling plate cylinder 25 is disposed at the right end of the wire folding portion 3, the front end of the pulling plate cylinder 25 is fixedly connected to the inner supporting plate 27, the lower end of the inner supporting plate 27 in an "n" shape is fixedly connected to the base 22, two spring slots 31 with symmetrical structures are vertically disposed at the left end of the inner supporting plate 27, two adjacent ends of the two spring slots 31 are respectively provided with a connecting shaft opening 41, a spring 17 is mounted in the spring slot 31, the spring 17 is nested in a vertical shaft 40, the vertical shaft 40 can move up and down in the spring slot 31, one end of the vertical shaft 40 is fixedly connected to one end of the connecting shaft 39, the connecting shaft 39 passes through the connecting shaft opening 41, the connecting shaft 39 can move up and down in the connecting shaft opening 39 along with the vertical shaft 40, the other end of the connecting shaft 39 is rotatably connected to one end of the rolling shaft 16, and the rolling shaft 16; a connecting plate groove 30 is formed in the right middle of the inner support plate 27, the connecting plate groove 30 is connected with the wire folding plate 26 in a clamping groove mode, and the wire folding plate 26 can move left and right along the connecting plate groove 30; as shown in fig. 7-9, a rear pushing plate 34 is arranged at the rear end of the wire folding plate 26, the rear pushing plate 34 is integrally H-shaped, an outer rear plate 36 with a cuboid structure is arranged at the left side of the rear pushing plate 34, the right end of the outer rear plate 36 is fixedly connected with the left end of a connecting plate 37, the height of the connecting plate 37 is equal to the height of the connecting plate groove 30, the length of the connecting plate 37 is equal to the width of the connecting plate groove 30, the connecting plate 37 can be embedded in the connecting plate groove 30 and can move along the connecting plate groove 30, and the right end of the connecting plate 37 is fixedly connected with the left end of the inner rear plate 38; the rear end of the outer rear plate 36 is fixedly connected with the front end of the outer folding arm 33, the middle part and the front part of the outer folding arm 33 are flat, the rear part of the outer folding arm 33 is in a ladder platform shape, the outer side end of the rear part of the outer folding arm 33 is fixedly connected with one end of the folding piece 32, and the folding piece 32 is used for bending an iron wire; the rear end of the inner rear plate 38 is fixedly connected with the front end of the inward folding arm 35, the inward folding arm 35 is integrally of a flat plate-shaped structure, the height sizes of the outward folding arm 33 and the inward folding arm 35 are larger than the height size of the connecting plate groove 30, the connecting plate 37 is limited in the connecting plate groove 30 by the inward folding arm 33 and the outward folding arm 35, and the connecting plate 37 is guaranteed to move in the connecting plate groove 30 without deviation; the front end of the connecting plate 37 is fixedly connected with the push rod of the pulling plate cylinder 25, the front end and the rear end of the pulling plate cylinder 25 are respectively provided with an inductor, the two inductors of the pulling plate cylinder 25 are respectively in electric information connection with the CNC controller 42, the CNC controller 42 controls the moving distance of the pulling plate cylinder 25 through the two inductors, and the wire folding plate 26 moves along the inner support plate 27 under the pushing of the pulling plate cylinder 25; the outer side end of the inner support plate 27 is fixedly connected with the inner side end of the outer support plate 24, a gap exists between the inner support plate 27 and the outer support plate 24, and the outer folding arm 33 can move left and right in the gap between the inner support plate 27 and the outer support plate 24; the lower end of an outer supporting plate 24 with a flat structure is fixedly connected with a base 22, a folding piece groove 29 is arranged in the middle of the left half part of the outer supporting plate 24, the folding piece groove 29 is matched with a folding piece 32, the folding piece 32 is clamped and embedded in the folding piece groove 29, the folding piece 32 can move left and right in the folding piece groove 29, shaft holes 28 with the same structure are arranged on the upper side and the lower side of the folding piece groove 29, the outer side end of a roller 16 is limited in the shaft holes 28, and the roller 16 can move up and down in the shaft holes 28.
Example 2
The specific process steps for preparing the brush by using the full-automatic brush preparation device in the embodiment 1 are as follows:
(1) wire drawing of the wire drawing part: the wire is clamped by the wire drawing part after being steered by the steering wheel at the upper end of the wire drawing part 1, the front end of the wire extends into the wire cutting part 2, the wire drawing part 1 is started, the wire is pulled down by the wire drawing part 1, and the lower end of the wire extends into the wire folding part 3;
(2) bending an iron wire: the iron wire extending into the wire folding part 3 is positioned in the gap between the outer support plate 24 and the inner support plate 27, and the iron wire is positioned at the outer side end of the outer folding arm 33, the wire folding part 3 is started, the pulling plate cylinder 25 pushes the wire folding plate 26 to move leftwards, the connecting plate 37 of the outer rear plate 36 moves leftwards along the connecting plate groove 30, the outer folding arm 33 moves leftwards under the push of the outer rear plate 36, the folding piece 32 moves leftwards along the folding piece groove 29 along with the outer folding arm 33, the folding piece 32 is abutted against the iron wire, and the folding piece 32 continues to move leftwards against the iron wire, and the wire cutting part 2 cuts the upper end of the iron wire; then the rear end of the outer folding arm 33 abuts against the two rollers 16 which are symmetrically arranged up and down, the spring 17 is compressed, the two rollers 16 are separated, the folding piece 32 abuts against the iron wire to pass through the middle of the two rollers 16, the iron wire is folded into a V shape under the action of the two rollers 16, and the V-shaped iron wire is pushed to the left end of the outer support plate 24 by the folding piece 32;
(3) transferring iron wires: when the V-shaped iron wire is pushed to the left end of the outer support plate 24 by the folding piece 32, the right wire clamping part 4 or the left wire clamping part 6 enters the left end of the wire folding part 3 under the driving of the air cylinder, the movable chuck clamps the V-shaped iron wire and returns, meanwhile, the pulling plate air cylinder 25 pulls back the wire folding plate 26 rightwards, the rear end of the outer folding arm 33 exits from the middle of the two rolling shafts 16, the two rolling shafts 16 reset, the wire folding part 3 repeats the wire folding step, the rotating air cylinder 5 rotates 180 degrees after the V-shaped iron wire is clamped by the right wire clamping part 4 or the left wire clamping part 6, the right wire clamping part 4 or the left wire clamping part 6 sends the clamped V-shaped iron wire to the right end part of the hair feeding device 7, and the opening end of the V-shaped iron wire faces the left end part of the hair feeding device 7;
(4) bristle clamping: after the V-shaped iron wire is fed into the right end part of the hair feeding device 7, the hair feeding device 7 adds bristles to the opening of the V-shaped iron wire; the movable clamp 8 moves up to the right end part of the bristle feeding device 7 to clamp the iron wires with bristles, the movable clamp 8 moves the iron wires with bristles to the left-hand motor 9 and the right-hand motor 10, the left-hand motor 9 and the right-hand motor 10 simultaneously clamp the iron wires with bristles to rotate and twist the wires, and the bristles are clamped in the iron wires;
(5) and (3) processing a finished product: when the iron wires with the bristles are twisted, the bristles are trimmed by the hair cutters 11, and a semi-finished hairbrush product is prepared after the twisting is finished; the cutting pliers 12 move upwards to cut off the redundant left end of the semi-finished hairbrush product to obtain the finished hairbrush product, the left-hand motor 9 loosens the redundant left end of the semi-finished hairbrush product, the redundant left end of the semi-finished hairbrush product falls into the material receiver 13, the brush receiver 14 moves upwards at the same time, the right-hand motor 10 loosens the right end of the finished hairbrush product, the finished hairbrush product moves downwards along the brush receiver 14, the brush suction nozzle 15 moves rightwards until the lower end of the brush receiver 14 sucks the finished hairbrush product into the finished product box 20, and the whole processing process is regulated and controlled by the CNC controller 42.
Claims (5)
1. A full-automatic brush preparation device comprises a main body structure, a wire drawing part, a wire cutting part, a wire folding part, a right wire clamping part, a rotary cylinder, a left wire clamping part, a hair conveying device, a movable clamp, a left-turning motor, a right-turning motor, a hair cutting knife, a pair of shearing pliers, a material receiver, a brush receiver, a suction brush nozzle, a hair groove, a suction pipe, a finished product box, a coil, a base, a CNC (computerized numerical control) controller, a main air valve and an air pump, wherein the main body structure comprises a wire drawing part, a; the wire cutting device comprises a base, a wire cutting part, a wire drawing part, a coil, a support and a wire folding part, wherein the base with a bench-shaped structure is fixedly arranged on the upper end face of the base, the wire folding part is fixedly arranged on the upper side of the right end of the base, the wire cutting part is fixedly arranged at the upper end of the wire cutting part, the wire drawing part is connected with the coil through an iron wire, the coil is fixedly arranged on the; the fixed revolving cylinder that is provided with in middle part of base, revolving cylinder are located the left side of a silk portion, its characterized in that: the wire folding part is formed by combining an outer support plate, a pull plate cylinder, a wire folding plate and an inner support plate; the wire folding part is driven by a pulling plate cylinder, the pulling plate cylinder is connected with a main air valve air pipe, the main air valve is in electrical information connection with a CNC controller, the front end and the rear end of the pulling plate cylinder are respectively provided with an inductor, the two inductors of the pulling plate cylinder are respectively in electrical information connection with the CNC controller, and the CNC controller controls the moving distance of the pulling plate cylinder through the two inductors.
2. The fully automatic brush preparation apparatus according to claim 1, wherein: the main structure of the wire folding part comprises a rolling shaft, a spring, an outer support plate, a pull plate cylinder, a wire folding plate, an inner support plate, a shaft hole, a folding sheet groove, a connecting plate groove, a spring groove, a folding sheet, an outer folding arm, a rear push plate, an inner folding arm, an outer rear plate, a connecting plate, an inner rear plate, a connecting shaft, a vertical shaft and a connecting shaft opening; the right end of the wire folding part (3) is provided with a pull plate cylinder, the front end of the pull plate cylinder is fixedly connected with the inner supporting plate, the lower end of the inner supporting plate with the n-shaped structure is fixedly connected with the base, the right middle part of the inner supporting plate is provided with a connecting plate groove, the connecting plate groove is connected with a wire folding plate in a groove type manner, and the wire folding plate can move left and right along the connecting plate groove; the outer side end of the inner support plate is fixedly connected with the inner side end of the outer support plate.
3. The fully automatic brush preparation apparatus according to claim 2, wherein: the left end part of the inner supporting plate is vertically provided with two spring grooves with symmetrical structures, one ends, adjacent to the two spring grooves, of the two spring grooves are respectively provided with a connecting shaft opening, springs are installed in the spring grooves and are nested in vertical shafts, the vertical shafts can move up and down in the spring grooves, one ends of the vertical shafts are fixedly connected with one ends of the connecting shafts, the connecting shafts penetrate out of the connecting shaft openings, the connecting shafts can move up and down in the connecting shaft openings along with the vertical shafts, the other ends of the connecting shafts are connected with one end of a rolling shaft in a rotating mode, and the rolling shaft can rotate.
4. The fully automatic brush preparation apparatus according to claim 3, wherein: the rear end of the wire folding plate is provided with a rear push plate, the rear push plate is integrally H-shaped, the left side part of the rear push plate is provided with an outer rear plate with a cuboid structure, the right end of the outer rear plate is fixedly connected with the left end of the connecting plate, the height dimension of the connecting plate is equal to that of the connecting plate groove, the length dimension of the connecting plate is equal to that of the connecting plate groove, the connecting plate can be clamped and embedded in the connecting plate groove and can move along the connecting plate groove, and the right end of the connecting plate is fixedly connected with the left end of the inner rear plate; the rear end of the outer rear plate is fixedly connected with the front end of the outer folding arm, the middle part and the front part of the outer folding arm are flat, the rear part of the outer folding arm is in a trapezoidal table shape, the outer side end of the rear part of the outer folding arm is fixedly connected with one end of a folding piece, and the folding piece is used for bending an iron wire; the rear end of the inner rear plate is fixedly connected with the front end of the inward folding arm, the inward folding arm is integrally of a flat plate-shaped structure, the height sizes of the outward folding arm and the inward folding arm are larger than that of the connecting plate groove, and the connecting plate is limited in the connecting plate groove by the inward folding arm and the outward folding arm, so that the connecting plate is ensured to move in the connecting plate groove without deviation; the front end of the connecting plate is fixedly connected with a push rod of the pulling plate cylinder, and the wire folding plate moves along the inner supporting plate under the pushing of the pulling plate cylinder.
5. The fully automatic brush preparation apparatus according to claim 4, wherein: a gap is formed between the inner support plate and the outer support plate, and the outer folding arm can move left and right in the gap between the inner support plate and the outer support plate; the lower end of an outer supporting plate with a flat structure is fixedly connected with a base, a folding piece groove is arranged in the middle of the left half part of the outer supporting plate and matched with a folding piece, the folding piece is clamped and embedded in the folding piece groove, the folding piece can move left and right in the folding piece groove, shaft holes with the same structure are arranged on the upper side and the lower side of the folding piece groove, the outer side end of a rolling shaft is limited in the shaft holes, and the rolling shaft can move up and down in the shaft holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921367722.5U CN210809756U (en) | 2019-08-22 | 2019-08-22 | Full-automatic brush preparation facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921367722.5U CN210809756U (en) | 2019-08-22 | 2019-08-22 | Full-automatic brush preparation facilities |
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| CN210809756U true CN210809756U (en) | 2020-06-23 |
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| CN201921367722.5U Active CN210809756U (en) | 2019-08-22 | 2019-08-22 | Full-automatic brush preparation facilities |
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| CN (1) | CN210809756U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110432647A (en) * | 2019-08-22 | 2019-11-12 | 青岛可丽莱制刷有限公司 | A kind of full-automatic hairbrush preparation facilities |
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2019
- 2019-08-22 CN CN201921367722.5U patent/CN210809756U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110432647A (en) * | 2019-08-22 | 2019-11-12 | 青岛可丽莱制刷有限公司 | A kind of full-automatic hairbrush preparation facilities |
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Effective date of registration: 20201221 Address after: 518000 14th floor, No. 531, Nanpu Road, Huangpu Community, Xinqiao street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: Shenzhen Meixin brush Co.,Ltd. Address before: 266109 ancient Temple Industrial Park, Chengyang District, Qingdao City, Shandong Province Patentee before: QINGDAO KELILAI BRUSH Co.,Ltd. |
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| TR01 | Transfer of patent right |