CN210789911U - Press mounting device for insert of automobile PTC water heater - Google Patents
Press mounting device for insert of automobile PTC water heater Download PDFInfo
- Publication number
- CN210789911U CN210789911U CN201921499177.5U CN201921499177U CN210789911U CN 210789911 U CN210789911 U CN 210789911U CN 201921499177 U CN201921499177 U CN 201921499177U CN 210789911 U CN210789911 U CN 210789911U
- Authority
- CN
- China
- Prior art keywords
- electric cylinder
- clamping
- bottom plate
- water heater
- push rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims description 27
- 230000000903 blocking effect Effects 0.000 claims description 9
- 230000002457 bidirectional effect Effects 0.000 claims description 7
- 238000005056 compaction Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 7
- 230000009194 climbing Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The utility model discloses a car PTC water heater pressure equipment device of inserting has: the bottom plate is provided with a clamping mechanism, a moving mechanism and a pressing mechanism; the press fitting of the insert is automatically completed, the automation degree is high, and the working efficiency is high.
Description
Technical Field
The utility model belongs to the technical field of car PTC water heater equipment, especially, relate to a car PTC water heater pressure equipment device of inserting.
Background
In realizing the utility model discloses an in-process, utility model human finds that prior art has following problem at least: in the prior art, the press fitting process of the insert of the automobile PTC water heater is manually completed, so that the working efficiency is low, and the automation degree is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that an automatic accomplish the pressure equipment of inserting is provided, and degree of automation is high, and car PTC water heater that work efficiency is high inserts pressure equipment device.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: an automobile PTC water heater insert press-fitting device is provided with:
the bottom plate is provided with a clamping mechanism, a moving mechanism and a pressing mechanism;
the clamping mechanism is provided with:
the bracket is arranged on the bottom plate;
the clamping movable electric cylinder is arranged on the bracket;
the clamping moving seat is slidably mounted on the bracket, and a push rod of the clamping moving electric cylinder is connected with the clamping moving seat;
the clamping lifting electric cylinder is arranged on the clamping moving seat;
the bidirectional electric cylinder is connected with the push rod for clamping the lifting electric cylinder;
the two clamping arms are respectively connected with the two push rods of the bidirectional electric cylinder and can clamp the heating seat;
the moving mechanism includes:
the X-direction electric cylinder is arranged on the bottom plate;
the X-direction screw rod is connected with a push rod of the X-direction electric cylinder;
the XY translation table is slidably mounted on the bottom plate, and a nut matched with the X-direction screw rod is arranged at the bottom of the bottom plate;
the Y-direction electric cylinder is arranged on the XY translation table;
the Y-direction screw rod is connected with a push rod of the Y-direction electric cylinder;
the support is slidably mounted on the XY translation table and can position the heating seat;
the pressing electric cylinder is arranged on the support;
the rotary electric cylinder is connected with the push rod of the compaction electric cylinder;
the pressure rod is connected with the rotating shaft of the rotating electric cylinder and can press the heating seat on the support;
the pressing mechanism has:
the lower piezoelectric cylinder is arranged on the bracket;
the lower pressing support is connected with a push rod of the lower piezoelectric cylinder;
the clamping jaw is arranged on the pressing support and can clamp the heating bag and the insert.
The bottom plate is provided with a conveying line, the conveying line passes through the bottom plate, and the conveying line is provided with a follow-up tooling plate for placing the heating seat.
Still have climbing mechanism, climbing mechanism has:
the jacking electric cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a push rod of the jacking electric cylinder penetrates through the bottom plate and can jack up a follow-up tooling plate on the conveying line;
the blocking electric cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a push rod of the blocking electric cylinder penetrates through the bottom plate and can block the follow-up tooling plate on the conveying line;
the baffle is arranged on the bottom plate and can limit the position of the traveling tooling plate in the vertical direction.
A force sensor is arranged between the pressing support and the clamping jaw.
The XY translation table is slidably mounted on the bottom plate through a slide rail; the support is slidably mounted on the XY translation table through a sliding rail.
And the support is provided with a sensor for sensing whether the heating seat exists or not.
The X-direction screw rod is perpendicular to the Y-direction screw rod.
A press fitting method of the automobile PTC water heater insert press fitting device comprises the following steps:
1) the following tooling plate is driven by the conveying line until the following tooling plate is blocked by the extending blocking electric cylinder; at the moment, after the equipment detects that the pallet is in place, the equipment lifts and jacks the electric cylinder, positions the pallet and pushes the pallet upwards until the pallet is fixed by the baffle;
2) the code reader automatically reads the two-dimensional code on the heating seat;
3) the clamping arm clamping the lifting electric cylinder is taken out to move along with the heating seat on the tooling plate to a positioning tooling on the XY translation table, and then the clamping arm retracts;
4) the part sensing detection positioning tool is provided with a heating seat, an XY translation table moves to a position right below a lower piezoelectric cylinder, the lower piezoelectric cylinder presses downwards, and a heating bag and an insert are sequentially pressed into the heating seat; in the pressing-in process, the force sensor senses pressure and detects whether the pressing-in is repeated;
5) after the processing is finished, the equipment releases the follow-up tooling plate to the conveying line.
One of the technical scheme has the advantages or beneficial effects that the insert press-fitting is automatically completed, the automation degree is high, and the working efficiency is high.
Drawings
Fig. 1 is a schematic structural view of an insert press-fitting device for an automotive PTC water heater provided in an embodiment of the present invention;
FIG. 2 is a schematic structural view of an insert press-fitting device of the automotive PTC water heater of FIG. 1;
the labels in the above figures are: 1. the device comprises a base plate, 2. a clamping mechanism, 201. a support, 202. a clamping moving electric cylinder, 203. a clamping lifting electric cylinder, 204. a bidirectional electric cylinder, 205. a clamping arm, 206. a clamping moving seat, 3. a moving mechanism, 301. an X-direction electric cylinder, 302. an X-direction screw rod, 303. an XY translation table, 304. a Y-direction electric cylinder, 305. a Y-direction screw rod, 306. a support, 307. a pressing electric cylinder, 308, a rotating electric cylinder, 309, a pressing rod, 4. a pressing mechanism, 401. a pressing electric cylinder, 402. a pressing support, 403. a clamping jaw, 5. a jacking mechanism, 501. a jacking electric cylinder, 502. a blocking electric cylinder and 503. a baffle.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
Referring to fig. 1-2, an insert press-fitting device for an automotive PTC water heater comprises:
the bottom plate is provided with a clamping mechanism, a moving mechanism and a pressing mechanism;
the clamping mechanism is provided with:
the bracket is arranged on the bottom plate;
the clamping movable electric cylinder is arranged on the bracket;
the clamping moving seat is slidably arranged on the bracket, and a push rod of the clamping moving electric cylinder is connected with the clamping moving seat;
the clamping lifting electric cylinder is arranged on the clamping moving seat;
the bidirectional electric cylinder is connected with a push rod for clamping the lifting electric cylinder;
the two clamping arms are respectively connected with the two push rods of the bidirectional electric cylinder and can clamp the heating seat;
the moving mechanism includes:
the X-direction electric cylinder is arranged on the bottom plate;
the X-direction screw rod is connected with a push rod of the X-direction electric cylinder;
the XY translation table is slidably mounted on a bottom plate, and a nut matched with the X-direction screw rod is arranged at the bottom of the bottom plate;
the Y-direction electric cylinder is arranged on the XY translation table;
the Y-direction screw rod is connected with a push rod of the Y-direction electric cylinder;
the support is slidably arranged on the XY translation table and can position the heating seat;
the pressing electric cylinder is arranged on the support;
the rotary electric cylinder is connected with a push rod for compressing the electric cylinder;
the pressure rod is connected with the rotating shaft of the rotating electric cylinder and can tightly press the heating seat on the support;
the pressing mechanism has:
the lower piezoelectric cylinder is arranged on the bracket;
the lower pressing support is connected with a push rod of the lower piezoelectric cylinder;
the clamping jaw is arranged on the pressing support and can clamp the heating bag and the insert.
The device also comprises a conveying line which passes through the bottom plate and is provided with a follow-up tooling plate for placing the heating seat.
Still have climbing mechanism, climbing mechanism has:
the jacking electric cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a push rod of the jacking electric cylinder penetrates through the bottom plate and can jack up a follow-up tooling plate on the conveying line;
the blocking electric cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a push rod of the blocking electric cylinder penetrates through the bottom plate and can block a follow-up tooling plate on the conveying line;
the baffle sets up on the bottom plate, and the baffle can spacing follow up frock board position in vertical direction.
A force sensor is arranged between the pressing support and the clamping jaw. The force sensor senses the stress of the part on the clamping jaw when the part is clamped, if the part is repeatedly clamped, the stress of the force sensor is increased sharply, and the force is fed back to the system for error reporting. The force sensor prevents the occurrence of a situation in which parts are repeatedly jammed.
The XY translation table is slidably mounted on the bottom plate through a slide rail; the support is slidably mounted on the XY translation table through a slide rail.
The support is provided with a sensor for sensing whether the heating seat exists or not.
The X-direction screw rod is vertical to the Y-direction screw rod.
The press fitting method of the press fitting device for the insert of the automobile PTC water heater comprises the following steps:
1) the following tooling plate is driven by the conveying line until the following tooling plate is blocked by the extending blocking electric cylinder; at the moment, after the equipment detects that the pallet is in place, the equipment lifts and jacks the electric cylinder, positions the pallet and pushes the pallet upwards until the pallet is fixed by the baffle;
2) the code reader automatically reads the two-dimensional code on the heating seat;
3) the clamping arm clamping the lifting electric cylinder is taken out to move along with the heating seat on the tooling plate to a positioning tooling on the XY translation table, and then the clamping arm retracts;
4) the part sensing detection positioning tool is provided with a heating seat, an XY translation table moves to a position right below a lower piezoelectric cylinder, the lower piezoelectric cylinder presses downwards, and a heating bag and an insert are sequentially pressed into the heating seat; in the pressing-in process, the force sensor senses pressure and detects whether the pressing-in is repeated;
5) after the processing is finished, the equipment releases the follow-up tooling plate to the conveying line.
After adopting foretell scheme, automatic completion insert pressure equipment, degree of automation is high, and work efficiency is high.
The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, and various insubstantial improvements can be made without modification to the method and technical solution of the present invention, or the present invention can be directly applied to other occasions without modification, all within the scope of the present invention.
Claims (7)
1. The utility model provides a car PTC water heater pressure equipment device of inserting which characterized in that has:
the bottom plate is provided with a clamping mechanism, a moving mechanism and a pressing mechanism;
the clamping mechanism is provided with:
the bracket is arranged on the bottom plate;
the clamping movable electric cylinder is arranged on the bracket;
the clamping moving seat is slidably mounted on the bracket, and a push rod of the clamping moving electric cylinder is connected with the clamping moving seat;
the clamping lifting electric cylinder is arranged on the clamping moving seat;
the bidirectional electric cylinder is connected with the push rod for clamping the lifting electric cylinder;
the two clamping arms are respectively connected with the two push rods of the bidirectional electric cylinder and can clamp the heating seat;
the moving mechanism includes:
the X-direction electric cylinder is arranged on the bottom plate;
the X-direction screw rod is connected with a push rod of the X-direction electric cylinder;
the XY translation table is slidably mounted on the bottom plate, and a nut matched with the X-direction screw rod is arranged at the bottom of the bottom plate;
the Y-direction electric cylinder is arranged on the XY translation table;
the Y-direction screw rod is connected with a push rod of the Y-direction electric cylinder;
the support is slidably mounted on the XY translation table and can position the heating seat;
the pressing electric cylinder is arranged on the support;
the rotary electric cylinder is connected with the push rod of the compaction electric cylinder;
the pressure rod is connected with the rotating shaft of the rotating electric cylinder and can press the heating seat on the support;
the pressing mechanism has:
the lower piezoelectric cylinder is arranged on the bracket;
the lower pressing support is connected with a push rod of the lower piezoelectric cylinder;
the clamping jaw is arranged on the pressing support and can clamp the heating bag and the insert.
2. A press-fitting apparatus for automotive PTC water heater inserts as claimed in claim 1, further comprising a conveyor line passing over said bottom plate, said conveyor line being provided with a tooling plate for placing the heating base thereon.
3. A press-fitting device for an automotive PTC water heater insert as claimed in claim 2, further comprising a jacking mechanism, said jacking mechanism comprising:
the jacking electric cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a push rod of the jacking electric cylinder penetrates through the bottom plate and can jack up a follow-up tooling plate on the conveying line;
the blocking electric cylinder is arranged at the bottom of the bottom plate and positioned below the conveying line, and a push rod of the blocking electric cylinder penetrates through the bottom plate and can block the follow-up tooling plate on the conveying line;
the baffle is arranged on the bottom plate and can limit the position of the traveling tooling plate in the vertical direction.
4. A press-fitting apparatus for automotive PTC water heater inserts as claimed in claim 3, wherein a force sensor is provided between the lower pressure support and the clamping jaw.
5. An automotive PTC water heater insert press-fitting device according to claim 4, wherein said XY translation stage is slidably mounted on said base plate by slide rails; the support is slidably mounted on the XY translation table through a sliding rail.
6. A press-fitting apparatus for an automotive PTC water heater insert according to claim 5, wherein said support base is provided with a sensor for sensing the presence or absence of said heater base.
7. A press-fitting apparatus for an automotive PTC water heater insert as claimed in claim 6, wherein the X-lead screw and the Y-lead screw are perpendicular.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921499177.5U CN210789911U (en) | 2019-09-10 | 2019-09-10 | Press mounting device for insert of automobile PTC water heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921499177.5U CN210789911U (en) | 2019-09-10 | 2019-09-10 | Press mounting device for insert of automobile PTC water heater |
Publications (1)
Publication Number | Publication Date |
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CN210789911U true CN210789911U (en) | 2020-06-19 |
Family
ID=71238090
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201921499177.5U Withdrawn - After Issue CN210789911U (en) | 2019-09-10 | 2019-09-10 | Press mounting device for insert of automobile PTC water heater |
Country Status (1)
Country | Link |
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CN (1) | CN210789911U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110524221A (en) * | 2019-09-10 | 2019-12-03 | 芜湖全程智能科技有限公司 | A kind of vehicle PTC water heater insert press-loading apparatus and its pressing method |
-
2019
- 2019-09-10 CN CN201921499177.5U patent/CN210789911U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110524221A (en) * | 2019-09-10 | 2019-12-03 | 芜湖全程智能科技有限公司 | A kind of vehicle PTC water heater insert press-loading apparatus and its pressing method |
CN110524221B (en) * | 2019-09-10 | 2024-01-05 | 芜湖全程智能科技有限公司 | Automobile PTC water heater insert press-fitting device and press-fitting method thereof |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20200619 Effective date of abandoning: 20240105 |
|
AV01 | Patent right actively abandoned |
Granted publication date: 20200619 Effective date of abandoning: 20240105 |