CN210778868U - Capacitive type nickel-hydrogen power battery assembling device - Google Patents
Capacitive type nickel-hydrogen power battery assembling device Download PDFInfo
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- CN210778868U CN210778868U CN201922444880.2U CN201922444880U CN210778868U CN 210778868 U CN210778868 U CN 210778868U CN 201922444880 U CN201922444880 U CN 201922444880U CN 210778868 U CN210778868 U CN 210778868U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model belongs to the technical field of nickel-hydrogen power battery, concretely relates to electric capacity type nickel-hydrogen power battery assembly quality. The battery pole group is conveyed by the conveyor belt on the workbench, and the detection module, the diaphragm winding module, the shell entering module, the steel shell conveyor belt, the lower gasket conveying module, the lower bolt screwing device, the lower bolt conveying module, the upper cover conveying device, the upper gasket conveying module, the upper bolt screwing device, the upper bolt conveying module and the laser welding module are sequentially arranged on one side of the workbench along the direction of the conveyor belt; the steel shell conveying belt conveys the steel shell, the lower bolt conveying module conveys the lower bolt, the lower gasket conveying module conveys the lower gasket, the upper cover conveying device conveys the upper cover, the upper gasket conveying module conveys the upper gasket, and the upper bolt conveying module conveys the upper bolt. The utility model can reduce the workload of manual assembly of workers, reduce the labor intensity of workers and improve the assembly efficiency and the production efficiency; and simultaneously, the consistency in the battery assembling process is improved.
Description
Technical Field
The utility model belongs to the technical field of nickel-hydrogen power battery, concretely relates to electric capacity type nickel-hydrogen power battery assembly quality.
Background
The capacitive nickel-hydrogen power battery has the characteristics of safety, environmental protection, cold resistance, long service life, safety, stability, quick charging and the like, the battery cannot burn and explode under the conditions of extrusion, needling, short circuit, heating, vibration and the like, the safety and the reliability are realized, and the capacity is attenuated by 2% after 3000 times of charging and discharging. The first 12-meter pure electric bus loaded with the battery on line for the first time is tested to run for 21 kilometers safely after the lowest temperature of minus 23 ℃ in winter and the highest temperature of 42 ℃ in summer are tested for 5 continuous chills and sunstroke, and the charging and discharging efficiency of the battery is still over 94 percent at present. The power battery pack of the pure electric bus needs a large number of single batteries to be connected in series, so the requirement on the consistency of the batteries is particularly high. The traditional capacitive type nickel-hydrogen power battery adopts manual detection of short circuit, membrane wrapping, shell installation, bolt screwing, gasket installation and welding, so that the efficiency is low, and the consistency among batteries is not particularly high due to different operation methods and habits of different workers. At present, the capacitive nickel-hydrogen power battery is widely applied to high and cold regions such as northeast and military industry due to unique advantages, and the usage amount of the capacitive nickel-hydrogen power battery is gradually increased, so that an assembling device of the capacitive nickel-hydrogen power battery is needed to be designed to improve the consistency and the production efficiency of the capacitive nickel-hydrogen power battery.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model aims to provide a capacitive type nickel-hydrogen power battery assembling device, which reduces the workload of manual assembly of workers, reduces the labor intensity of the workers, and improves the assembly efficiency and the production efficiency of the capacitive type nickel-hydrogen power battery; and simultaneously, the consistency in the battery assembling process is improved.
The utility model discloses a capacitive type nickel-hydrogen power battery assembly quality, including the workstation, set up the conveyer belt on the workstation, conveying battery utmost point group on the conveyer belt, set gradually detection module, diaphragm winding module, income shell module, steel casing conveyer belt, lower gasket conveying module, lower bolt tightening device, lower bolt conveying module, upper cover conveyer, upper gasket conveying module, upper bolt tightening device, upper bolt conveying module and laser welding module in one side of workstation along the conveyer belt direction; wherein: the steel shell conveying belt conveys the steel shell, the lower bolt conveying module conveys the lower bolt, the lower gasket conveying module conveys the lower gasket, the upper cover conveying device conveys the upper cover, the upper gasket conveying module conveys the upper gasket, and the upper bolt conveying module conveys the upper bolt.
The use process comprises the following steps:
the battery pole group is conveyed to the detection module by the conveying belt on the workbench, short circuit detection is carried out on the battery pole group through the detection pole, the qualified battery pole group enters the diaphragm winding module, the battery pole group is wound for one circle by the diaphragm winding module, cutting is carried out by the cutting knife, and the battery pole group is prevented from falling off by the adhesive tape which is adhered by the adhesive tape; then the battery pole group is conveyed to a shell entering module, the battery pole group is smoothly installed into a steel shell through a pole group clamping robot, and the steel shell is conveyed by a steel shell conveying belt; then, respectively installing the lower bolt transmitted by the lower bolt transmission module and the lower gasket transmitted by the lower gasket transmission module on the poles of the battery pole group through a lower bolt tightening device; then the upper cover conveyed by the upper cover conveying device is arranged on a steel shell of the battery pole group, an upper gasket conveyed by the upper gasket conveying module and an upper bolt conveyed by the upper bolt conveying module are respectively arranged on the poles of the battery pole group by an upper bolt screwing device and are screwed to prevent air leakage; then convey the battery utmost point group to the laser welding module, be equipped with laser welding ware and centre gripping robot on the laser welding module, the centre gripping robot fixes battery case, and the laser welding ware welds shell and upper cover.
Preferably, the conveying belt, the detection module, the diaphragm winding module, the shell entering module, the steel shell conveying belt, the lower gasket conveying module, the lower bolt screwing device, the lower bolt conveying module, the upper cover conveying device, the upper gasket conveying module, the upper bolt screwing device, the upper bolt conveying module and the laser welding module are all connected with a computer control system and are controlled through the computer control system in the whole process.
And the detection module is provided with a detection pole which carries out short circuit detection on the battery pole group.
The diaphragm winding module is provided with a diaphragm roll, an adhesive tape roll and a cutting knife, the diaphragm roll can be wound around the battery pole group in a rotating mode, the battery pole group is cut through the cutting knife, and then the diaphragm roll is bonded with the adhesive tape roll to prevent the diaphragm roll from falling off.
The shell module is provided with two up-down sliding rails, the up-down sliding rails are provided with a left-right sliding rail, the left-right sliding rails are provided with a pole group clamping robot hand, and the up-down sliding rails and the left-right sliding rails can ensure that the pole group clamping robot hand can move up and down and left and right to smoothly load the battery pole group into the steel shell.
And a bottom gasket placing device is arranged above the steel shell conveying belt and can be used for placing the bottom gasket into the steel shell and conveying the bottom gasket to the conveying belt for shell entering operation.
The lower bolt tightening device is provided with a first suction disc which can suck the lower gasket and then is sleeved into the pole; the upper bolt tightening device is provided with a second sucker which can suck the upper gasket and then is sleeved into the pole.
An upper cover clamping manipulator is arranged above the upper cover conveying device and can clamp and place the upper cover on the steel shell.
And a laser welding device and a clamping robot are arranged on the laser welding device, the clamping robot fixes the battery shell, and then the laser welding device welds the shell and the upper cover.
Compared with the prior art, the utility model has the advantages of it is following:
(1) the utility model discloses can obviously reduce the work load of workman's manual assembly, reduce staff intensity of labour, improve electric capacity type nickel-hydrogen power battery's assembly efficiency and production efficiency.
(2) The utility model discloses can improve the uniformity among the battery assembling process.
(3) The utility model discloses the overall process adopts computer control system to control the assembly process, and is efficient, and the uniformity between the battery is high.
Drawings
Fig. 1 is a schematic structural diagram of a capacitive nickel-hydrogen power battery assembling apparatus according to an embodiment of the present invention;
in the figure: 1-a workbench, 2-a conveyor belt, 3-a battery pole group, 4-a detection module, 5-a detection pole, 6-a diaphragm winding module, 7-a cutting knife, 8-a tape roll, 9-a diaphragm roll, 10-a housing-entering module, 11-an up-and-down sliding track, 12-a pole group clamping robot hand, 13-a left-and-right sliding track, 14-a steel housing conveyor belt, 15-a steel housing, 16-a bottom gasket-placing device, 17-a bottom gasket-transferring module, 18-a bottom bolt-tightening device, 19-a first suction cup, 20-a bottom bolt-transferring module, 21-an upper cover-transferring device, 22-an upper cover-clamping robot hand, 23-an upper cover, 24-an upper gasket-transferring module, 25-an upper bolt-tightening device, 26-a second suction cup, 27-bolt-on transmission module, 28-laser welding module, 29-laser welding device, 30-clamping robot and 31-computer control system.
Detailed Description
The present invention will be further described with reference to the following examples.
Examples
A capacitive nickel-hydrogen power battery assembling device is shown in figure 1 and comprises a workbench 1, wherein a conveyor belt 2 is arranged on the workbench 1, a battery electrode group 3 is conveyed on the conveyor belt 2, and a detection module 4, a diaphragm winding module 6, a shell entering module 10, a steel shell conveyor belt 14, a lower gasket conveying module 17, a lower bolt tightening device 18, a lower bolt conveying module 20, an upper cover conveying device 21, an upper gasket conveying module 24, an upper bolt tightening device 25, an upper bolt conveying module 27 and a laser welding module 28 are sequentially arranged on one side of the workbench 1 along the conveyor belt direction; wherein: the steel shell 15 is conveyed on the steel shell conveying belt 14, the lower bolt is conveyed on the lower bolt conveying module 20, the lower gasket is conveyed on the lower gasket conveying module 17, the upper cover 23 is conveyed on the upper cover conveying device 21, the upper gasket is conveyed on the upper gasket conveying module 24, and the upper bolt is conveyed on the upper bolt conveying module 27.
The detection module 4 is provided with a detection pole 5, and the detection pole 5 performs short circuit detection on the battery pole group 3.
The diaphragm winding module 6 is provided with a diaphragm roll 9, an adhesive tape roll 8 and a cutting knife 7, wherein the diaphragm roll 9 can be wound around the battery pole group 3 in a rotating mode, the cutting knife 7 is used for cutting, and then the adhesive tape roll is used for adhering to prevent the diaphragm from falling off.
The case entering module 10 is provided with two up-down sliding rails 11, the up-down sliding rails 11 are provided with a left-right sliding rail 13, the left-right sliding rails 13 are provided with a pole group clamping robot 12, and the up-down sliding rails 11 and the left-right sliding rails 13 can ensure that the pole group clamping robot 12 can move up and down and left and right, so that the battery pole group 3 can be smoothly installed in the steel case 15.
Above the shell conveyor 14 is a bottom-gasket insertion device 16, which bottom-gasket insertion device 16 is capable of inserting bottom gaskets into the shells and conveying them onto the conveyor 2 for the shell insertion operation.
The lower bolt tightening device 18 is provided with a first suction disc 19 which can suck the lower gasket and then is sleeved into the pole; the upper bolt tightening device 25 is provided with a second suction cup 26 capable of sucking the upper gasket and then sleeving the pole.
An upper cover clamping manipulator 22 is arranged above the upper cover conveying device 21 and can clamp and place an upper cover 23 on the steel shell.
The laser welding device 28 is provided with a laser welder 29 and a clamping robot 30, the clamping robot 30 fixes the battery case, and then the laser welder 29 welds the case and the upper cover.
The conveyor belt 2, the detection module 4, the diaphragm winding module 6, the shell entering module 10, the steel shell conveyor belt 14, the lower gasket conveying module 17, the lower bolt screwing device 18, the lower bolt conveying module 20, the upper cover conveying device 21, the upper gasket conveying module 24, the upper bolt screwing device 25, the upper bolt conveying module 27 and the laser welding module 28 are all connected with a computer control system 31 and are controlled through the computer control system 31 in the whole process.
The use process comprises the following steps:
the battery pole group 3 is conveyed to the detection module 4 by the conveying belt 2 on the workbench 1, short circuit detection is carried out on the battery pole group 3 through the detection pole 5, the qualified battery pole group 3 enters the diaphragm winding module 6, the battery pole group is wound for one circle around the battery pole group 3 through the diaphragm winding 9, cutting is carried out through the cutting knife 7, and then the falling off is prevented by adhering the adhesive tape with the adhesive tape 8; then the battery pole group 3 is conveyed to a shell entering module 10, the battery pole group 3 is smoothly loaded into a steel shell 15 through a pole group clamping robot hand 12, and the steel shell 15 is conveyed by a steel shell conveyor belt 14; then, the lower bolt transmitted by the lower bolt transmission module 20 and the lower gasket transmitted by the lower gasket transmission module 17 are respectively installed on the poles of the battery pole group 3 through the lower bolt tightening device 18; then the upper cover 23 conveyed by the upper cover conveying device 21 is arranged on the steel shell of the battery pole group 3, and an upper gasket conveyed by the upper gasket conveying module 24 and an upper bolt conveyed by the upper bolt conveying module 27 are respectively arranged on the poles of the battery pole group 3 by an upper bolt screwing device 25 and are screwed to prevent air leakage; then, the battery pole group 3 is conveyed to a laser welding module 28, a laser welder 29 and a clamping robot 30 are arranged on the laser welding module 28, the battery shell is fixed by the clamping robot 30, and the shell and the upper cover are welded by the laser welder 29.
Claims (9)
1. The utility model provides a capacitance type nickel-hydrogen power battery assembly quality which characterized in that: the device comprises a workbench (1), wherein a conveyor belt (2) is arranged on the workbench (1), a battery electrode group (3) is conveyed on the conveyor belt (2), and a detection module (4), a diaphragm winding module (6), a shell entering module (10), a steel shell conveyor belt (14), a lower gasket conveying module (17), a lower bolt tightening device (18), a lower bolt conveying module (20), an upper cover conveying device (21), an upper gasket conveying module (24), an upper bolt tightening device (25), an upper bolt conveying module (27) and a laser welding module (28) are sequentially arranged on one side of the workbench (1) along the direction of the conveyor belt; wherein: the steel shell conveying device comprises a steel shell conveying belt (14), a steel shell (15), a lower bolt conveying module (20), a lower gasket conveying module (17), an upper cover conveying device (21), an upper gasket conveying device (24), and an upper bolt conveying module (27).
2. The capacitive nickel hydride power cell mounting apparatus of claim 1, wherein: the detection module (4) is provided with a detection pole (5).
3. The capacitive nickel hydride power cell mounting apparatus of claim 1, wherein: the diaphragm winding module (6) is provided with a diaphragm roll (9), an adhesive tape roll (8) and a cutting knife (7).
4. The capacitive nickel hydride power cell mounting apparatus of claim 1, wherein: two up-and-down sliding rails (11) are arranged on the case entering module (10), a left-and-right sliding rail (13) is arranged on the up-and-down sliding rails (11), and a pole group clamping robot hand (12) is arranged on the left-and-right sliding rail (13).
5. The capacitive nickel hydride power cell mounting apparatus of claim 1, wherein: a bottom gasket placing device (16) is arranged above the steel shell conveyor belt (14).
6. The capacitive nickel hydride power cell mounting apparatus of claim 1, wherein: the lower bolt tightening device (18) is provided with a first sucker (19), and the upper bolt tightening device (25) is provided with a second sucker (26).
7. The capacitive nickel hydride power cell mounting apparatus of claim 1, wherein: an upper cover clamping manipulator (22) is arranged above the upper cover conveying device (21).
8. The capacitive nickel hydride power cell mounting apparatus of claim 1, wherein: the laser welding module (28) is provided with a laser welding device (29) and a clamping robot hand (30).
9. The capacitive nickel hydride power cell mounting apparatus of claim 1, wherein: the device comprises a conveyor belt (2), a detection module (4), a diaphragm winding module (6), a shell entering module (10), a steel shell conveyor belt (14), a lower gasket conveying module (17), a lower bolt screwing device (18), a lower bolt conveying module (20), an upper cover conveying device (21), an upper gasket conveying module (24), an upper bolt screwing device (25), an upper bolt conveying module (27) and a laser welding module (28) which are all connected with a computer control system (31), and the whole process is controlled through the computer control system (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922444880.2U CN210778868U (en) | 2019-12-30 | 2019-12-30 | Capacitive type nickel-hydrogen power battery assembling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922444880.2U CN210778868U (en) | 2019-12-30 | 2019-12-30 | Capacitive type nickel-hydrogen power battery assembling device |
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| Publication Number | Publication Date |
|---|---|
| CN210778868U true CN210778868U (en) | 2020-06-16 |
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| CN201922444880.2U Active CN210778868U (en) | 2019-12-30 | 2019-12-30 | Capacitive type nickel-hydrogen power battery assembling device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111618596A (en) * | 2020-06-17 | 2020-09-04 | 苏州三众新能源科技有限公司 | Production process of explosion-proof lithium battery cover plate |
-
2019
- 2019-12-30 CN CN201922444880.2U patent/CN210778868U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111618596A (en) * | 2020-06-17 | 2020-09-04 | 苏州三众新能源科技有限公司 | Production process of explosion-proof lithium battery cover plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Capacitive Ni MH power battery assembly device Effective date of registration: 20200821 Granted publication date: 20200616 Pledgee: Baotou Kundulun Mengyin Village Bank Co.,Ltd. Pledgor: BAOTOU HAOMING RARE EARTH NEW POWER SUPPLY TECHNOLOGY Co.,Ltd. Registration number: Y2020150000044 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220711 Granted publication date: 20200616 Pledgee: Baotou Kundulun Mengyin Village Bank Co.,Ltd. Pledgor: BAOTOU HAOMING RARE EARTH NEW POWER SUPPLY TECHNOLOGY CO.,LTD. Registration number: Y2020150000044 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Assembly device of capacitive Ni MH power battery Effective date of registration: 20220711 Granted publication date: 20200616 Pledgee: Baotou Kundulun Mengyin Village Bank Co.,Ltd. Pledgor: BAOTOU HAOMING RARE EARTH NEW POWER SUPPLY TECHNOLOGY CO.,LTD. Registration number: Y2022150000071 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230706 Granted publication date: 20200616 Pledgee: Baotou Kundulun Mengyin Village Bank Co.,Ltd. Pledgor: BAOTOU HAOMING RARE EARTH NEW POWER SUPPLY TECHNOLOGY CO.,LTD. Registration number: Y2022150000071 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Capacitive nickel hydrogen power battery assembly device Effective date of registration: 20230707 Granted publication date: 20200616 Pledgee: Baotou Kundulun Mengyin Village Bank Co.,Ltd. Pledgor: BAOTOU HAOMING RARE EARTH NEW POWER SUPPLY TECHNOLOGY CO.,LTD. Registration number: Y2023150000110 |