CN210778627U

CN210778627U - Photovoltaic module banding equipment

Info

Publication number: CN210778627U
Application number: CN201922411962.7U
Authority: CN
Inventors: 楗剁ゥ; 饶祥
Original assignee: Suzhou Gaorun New Energy Technology Co ltd
Current assignee: Suzhou Gaorun New Energy Technology Co ltd
Priority date: 2019-12-28
Filing date: 2019-12-28
Publication date: 2020-06-16
Anticipated expiration: 2029-12-28

Abstract

The utility model discloses a photovoltaic module edge sealing device in the technical field of new energy, which comprises a frame, wherein the front side and the rear side of the top of the frame are both provided with a wire conveying mechanism, the bottom of the inner cavity of the frame is provided with a lifting mechanism, the inner cavity of the frame is provided with a correcting mechanism, the front end and the rear end of the top of the frame are both provided with a first linear module, the left end and the right end of the top of the frame are both provided with a second linear module, the top of the first linear module and the top of the second linear module are both movably provided with a driving mechanism, the bottom of the driving mechanism is connected with a material tray, the top of the material tray is movably provided with a locking block, the wire conveying mechanism and the top of the lifting mechanism are movably provided with a photovoltaic plate, a material loading and unloading device is improved, the material changing time is shortened on the basis of the original, the photovoltaic plate is pressed and fixed, therefore, the photovoltaic panel is subjected to one-time edge sealing, and the time of the whole edge sealing process is saved.

Description

Photovoltaic module banding equipment

Technical Field

The utility model relates to a new forms of energy technical field specifically is photovoltaic module banding equipment.

Background

To photovoltaic module's banding among the prior art, still use the sticky tape to carry out the banding to the subassembly through the manual work, artifical banding photovoltaic module is not only with high costs, is difficult to guarantee the stability of its quality at the in-process of banding moreover, and is not only inefficient, and the edge of photovoltaic module banding back subassembly can appear uneven phenomenon usually moreover to make the outward appearance pleasing to the eye. Meanwhile, the existing device mostly adopts a one-way guide rail for guiding, so that the assembly can be taken out after the edge sealing device needs to be reset, and the rotation processing is inconvenient. To this end, we propose a photovoltaic module edge sealing device.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a photovoltaic module banding equipment to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the photovoltaic module edge sealing equipment comprises a rack, wherein the front side and the rear side of the top of the rack are respectively provided with a wire conveying mechanism, the bottom of an inner cavity of the rack is provided with a lifting mechanism, the wire conveying mechanism is movably matched and connected with the lifting mechanism, the inner cavity of the rack is provided with a correcting mechanism, the front end and the rear end of the top of the rack are respectively provided with a first linear module, the left end and the right end of the top of the rack are respectively provided with a second linear module, the tops of the first linear module and the second linear module are respectively and movably provided with a driving mechanism, the bottom of the driving mechanism is connected with a material tray, the top of the material tray is movably provided with a locking block, the tops of the wire conveying mechanism and the lifting mechanism are movably provided with a photovoltaic panel, the inner cavity of the rack is provided with a fixed support, the outer wall of the fixed support is provided with, the bottom of the driving mechanism is provided with an adhesive tape sticking mechanism, the bottom of the driving mechanism is provided with a sealing head parallel moving mechanism, the bottom of the driving mechanism is connected with an adhesive tape cutting mechanism, and the adhesive tape cutting mechanism is arranged in a gap between the second guide mechanism and the adhesive tape sticking mechanism.

Furthermore, the lifting mechanism comprises a hydraulic push rod fixedly arranged at the bottom of the inner cavity of the frame, and the top of the hydraulic push rod is connected with a supporting plate.

Furthermore, the mechanism of reforming totally six groups, both sides symmetry sets up four groups mechanism of reforming around the inner chamber of frame, and the inner chamber left and right sides symmetry of frame sets up two sets of mechanisms of reforming, the mechanism of reforming includes the electric putter of fixed setting in the frame inner chamber, and electric putter's top activity sets up the locating piece.

Further, the outer walls of the first linear module and the second linear module are provided with slide rails, the inner walls of the slide rails are provided with gear teeth, the driving mechanism comprises a stepping motor, and the output end of the stepping motor is connected with a gear matched with the slide rails through a speed reducer.

Furthermore, the photovoltaic panels are divided into two groups, and the two groups of photovoltaic panels are identical in size and shape.

Furthermore, first guiding mechanism and second guiding mechanism all set up the one-way axle in the actuating mechanism bottom including the activity, and the outer wall activity of one-way axle cup joints spacing cylinder.

Furthermore, the tape pasting mechanism comprises an outer frame arranged at the bottom of the driving mechanism, three groups of movable shafts are arranged on the opposite end faces of the inner wall of the outer frame and the outer wall of the photovoltaic panel, and pressing wheels are arranged on the outer walls of the three groups of movable shafts.

Further, banding head parallel translation mechanism is including setting up at the left spacing frame of rubberizing tape mechanism, and the inner wall of spacing frame sets up two sets of pivots, and the outer wall of two sets of pivots all sets up the compression roller, and compression roller swing joint is on the upper and lower surface of photovoltaic board.

Furthermore, the adhesive tape cutting mechanism comprises a hydraulic telescopic rod fixedly arranged at the bottom of the driving mechanism, and the movable end of the hydraulic telescopic rod is connected with the cutting knife.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses full automatic control mode wants more stable than the effect of original product banding to efficiency obtains great improvement, saves the cost of labor simultaneously, and the banding effect also can satisfy the higher requirement of customer, and in addition, new design makes equipment applicable more big size specification's subassembly, has improved dress material taking device simultaneously, has shortened the time of reloading on original basis;

the utility model adopts the lifting mechanism, the correcting mechanism and the sucker fixing mechanism, so that the photovoltaic panel is automatically conveyed to the lifting mechanism, then the photovoltaic panel is positioned by the correcting mechanism, so that two groups of photovoltaic panels are completely matched together, and finally the photovoltaic panel can be pressed and fixed by the sucker fixing mechanism, thereby ensuring that the photovoltaic panel is firmer in the edge sealing process;

the utility model discloses set up first sharp module and second sharp module, move the mode that realizes the direction of double guide rail through actuating mechanism on first sharp module and second sharp module and drive the charging tray and remove, through pasting sticky tape mechanism, banding head parallel translation mechanism can laminate the sticky tape on the photovoltaic board, when guaranteeing pleasing to the eye and quality to make and carry out disposable banding to the photovoltaic board, saved the time of whole banding process.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic view of the installation structure of the photovoltaic panel of the present invention;

FIG. 3 is a partial enlarged view of the position A of the present invention;

fig. 4 is a partial enlarged view of the position B of the present invention.

In the figure: 1. a frame; 2. a thread conveying mechanism; 3. a lifting mechanism; 4. a righting mechanism; 5. a first linear module; 6. a second linear module; 7. a drive mechanism; 8. a material tray; 9. a locking block; 10. a photovoltaic panel; 11. fixing a bracket; 12. a suction cup fixing mechanism; 13. a first guide mechanism; 14. a second guide mechanism; 15. a tape sticking mechanism; 16. a parallel moving mechanism of the edge sealing head; 17. and a tape cutting mechanism.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a technical scheme: a photovoltaic module edge sealing device, please refer to fig. 1, comprising a frame 1, wherein the front side and the rear side of the top of the frame 1 are both provided with a wire conveying mechanism 2, the bottom of the inner cavity of the frame 1 is provided with a lifting mechanism 3, the wire conveying mechanism 2 is movably matched and connected with the lifting mechanism 3, the inner cavity of the frame 1 is provided with a correcting mechanism 4, the wire conveying mechanism 2 is connected with an external machine for processing and conveying a photovoltaic panel 10, so that the photovoltaic panel 10 is conveyed to the wire conveying mechanism 2, when the photovoltaic panel 10 is conveyed onto the lifting mechanism 3 on the wire conveying mechanism 2, the correcting mechanism 4 operates to position the photovoltaic panel 10, the correcting mechanisms 4 of the end surfaces opposite to the movement of the photovoltaic panel 10, namely the correcting mechanisms 4 on the front side and the rear side of the inner cavity of the frame 1, operate the correcting mechanisms 4 of the three side end surfaces of other photovoltaic panels again after the photovoltaic panel is positioned, the righting mechanisms 4 of the inner cavities on the left side and the right side of the rack 1 move left and right, so that two groups of photovoltaic panels 10 are integrally placed together, and then the lifting mechanism 3 operates, so that the lifting mechanism 3 drives the photovoltaic panels 10 to descend to the sucker fixing mechanism 12 at the lower end of the inner cavity of the rack 1;

referring to fig. 1 and 2, the front and rear ends of the top of the frame 1 are respectively provided with a first linear module 5, the left and right ends of the top of the frame 1 are respectively provided with a second linear module 6, the tops of the first linear module 5 and the second linear module 6 are respectively movably provided with a driving mechanism 7, the driving mechanism 7 is provided with a supporting plate, the supporting plate can drive a movable plate for supporting the material tray 8, the adhesive tape sticking mechanism 15, the first guide mechanism 13 and the second guide mechanism 14, the edge sealing head parallel moving mechanism 16 and the adhesive tape cutting mechanism 17 to be adjusted in a lifting mode through the air cylinder, the bottom of the driving mechanism 7 is connected with the material tray 8, the adhesive tapes are placed on the material tray 8, the driving mechanism 7 can move on the first linear module 5 and the second linear module 6, and the height of the first linear module 5 is higher than that of the second linear module 6, so that the four groups of driving mechanisms 7 do not interfere with each other during movement;

referring to fig. 3 and 4, a locking block 9 is movably arranged at the top of a tray 8, when an adhesive tape is placed on the top of the tray 8, the adhesive tape can be fixed on the top of the tray 8 by screwing the locking block 9, photovoltaic panels 10 are movably arranged at the tops of a conveying mechanism 2 and a lifting mechanism 3, a fixed support 11 is arranged in an inner cavity of a rack 1, two groups of sucker fixing mechanisms 12 are arranged on the outer wall of the fixed support 11, two groups of sucker fixing mechanisms 12 are arranged on the fixed support 11, a plurality of groups of sucker fixing mechanisms 12 are uniformly arranged at the bottom of the inner cavity of the rack 1, and the sucker fixing mechanisms 12 are driven by hydraulic cylinders to be adsorbed on the upper end face and the lower end face of the photovoltaic panels 10, so that the photovoltaic panels 10;

referring to fig. 3 and 4 again, the bottom of the driving mechanism 7 is provided with a first guiding mechanism 13 and a second guiding mechanism 14, the bottom of the driving mechanism 7 is provided with an adhesive tape sticking mechanism 15, the bottom of the driving mechanism 7 is provided with an edge sealing head parallel moving mechanism 16, the bottom of the driving mechanism 7 is connected with an adhesive tape cutting mechanism 17, and the adhesive tape cutting mechanism 17 is arranged in the gap between the second guide mechanism 14 and the adhesive tape sticking mechanism 15, the adhesive tape passes through the first guide mechanism 13 and the second guide mechanism 14, so that the adhesive tape is transmitted in one direction in the attaching process and does not rotate reversely, when the driving mechanism 7 drives the adhesive tape attaching mechanism 15 to move, the adhesive tape can be attached to the outer side end face of the photovoltaic panel 10, then, the driving mechanism 7 simultaneously drives the edge sealing head parallel moving mechanism 16 to enable the adhesive tape to be adhered to the upper surface and the lower surface of the photovoltaic panel 10, so that edge sealing of the photovoltaic panel 10 is completed;

the lifting mechanism 3 comprises a hydraulic push rod fixedly arranged at the bottom of the inner cavity of the frame 1, the top of the hydraulic push rod is connected with a support plate, the hydraulic push rod is connected with a power supply through a control switch to operate, the support plate can be driven to move up and down through the hydraulic push rod, and therefore the photovoltaic panel 10 conveyed to the lifting mechanism 3 can be driven to lift;

the four groups of the correcting mechanisms 4 are symmetrically arranged on the front side and the rear side of the inner cavity of the rack 1, the two groups of the correcting mechanisms are symmetrically arranged on the left side and the right side of the inner cavity of the rack 1, each correcting mechanism 4 comprises an electric push rod fixedly arranged in the inner cavity of the rack 1, a positioning block is movably arranged at the top of each electric push rod, and the correcting mechanisms 4 can vertically lift, namely move left and right through the electric push rods through the six groups of the correcting mechanisms 4 in different directions, so that a photovoltaic panel can be positioned;

the outer walls of the first linear module 5 and the second linear module 6 are provided with slide rails, the inner wall of each slide rail is provided with a gear tooth driving mechanism 7 comprising a stepping motor, the output end of the stepping motor is connected with a gear matched with the slide rail through a speed reducer, the stepping motor in the driving mechanism 7 is operated through connection of a control switch and a power supply, and the output end of the stepping motor drives the gear to slide in the slide rail in a limiting way, so that the driving mechanism 7 moves back on the first linear module 5 and the second linear module 6;

the two groups of photovoltaic panels 10 are arranged in total, the two groups of photovoltaic panels 10 are the same in size and shape, and the two groups of photovoltaic panels 10 are the same in size and shape, so that the two groups of photovoltaic panels 10 can be conveniently fixed on the lifting mechanism 3 through the correcting mechanism 4;

the first guide mechanism 13 and the second guide mechanism 14 both comprise one-way shafts movably arranged at the bottom of the driving mechanism 7, the outer walls of the one-way shafts are movably sleeved with limiting rollers, and the limiting rollers can only rotate in one direction through the one-way shafts, so that the rubber belts cannot rotate reversely when being limited and conveyed through the first guide mechanism 13 and the second guide mechanism 14;

the tape pasting mechanism 15 comprises an outer frame arranged at the bottom of the driving mechanism 7, three groups of movable shafts are arranged on the end face of the inner wall of the outer frame opposite to the outer wall of the photovoltaic panel 10, pressing wheels are arranged on the outer walls of the three groups of movable shafts, and in the process that the tape pasting mechanism 15 moves along with the driving mechanism 7, the pressing wheels on the tape pasting mechanism 15 are pressed on the outer walls of the four sides of the photovoltaic panel 10, and the tape is pressed on the outer walls of the four sides of the photovoltaic panel 10;

the edge sealing head parallel moving mechanism 16 comprises a limiting frame arranged on the left side of the tape adhering mechanism 15, two groups of rotating shafts are arranged on the inner wall of the limiting frame, compression rollers are arranged on the outer walls of the two groups of rotating shafts, the compression rollers are movably connected to the upper surface and the lower surface of the photovoltaic panel 10, the edge sealing head parallel moving mechanism 16 moves along with the driving mechanism 7, so that the compression rollers are pressed on the upper surface and the lower surface of the photovoltaic panel 10, and the tape can be pressed on the upper surface and the lower surface of the photovoltaic panel 10 in the moving process of the;

cut sticky tape mechanism 17 including fixed setting at the hydraulic telescoping rod of actuating mechanism 7 bottom, hydraulic telescoping rod's expansion end connection cutting knife, cut sticky tape mechanism 17 and after the completion is to photovoltaic board 10 banding, be connected operation hydraulic telescoping rod through control switch and power to can promote the cutting knife motion, make the cutting knife cut off the sticky tape.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Photovoltaic module banding equipment, including frame (1), its characterized in that: the front side and the rear side of the top of the rack (1) are respectively provided with a wire conveying mechanism (2), the bottom of an inner cavity of the rack (1) is provided with a lifting mechanism (3), the wire conveying mechanisms (2) are movably matched and connected with the lifting mechanism (3), the inner cavity of the rack (1) is provided with a correcting mechanism (4), the front end and the rear end of the top of the rack (1) are respectively provided with a first straight line module (5), the left end and the right end of the top of the rack (1) are respectively provided with a second straight line module (6), the tops of the first straight line module (5) and the second straight line module (6) are respectively movably provided with a driving mechanism (7), the bottom of the driving mechanism (7) is connected with a material tray (8), the top of the material tray (8) is movably provided with a locking block (9), the tops of the wire conveying mechanisms (2) and the lifting mechanism (3) are movably provided with a photovoltaic panel (10), the inner, the outer wall of fixed bolster (11) sets up two sets of sucking disc fixed establishment (12), the bottom of actuating mechanism (7) sets up first guiding mechanism (13) and second guiding mechanism (14), the bottom of actuating mechanism (7) sets up rubberizing tape mechanism (15), the bottom of actuating mechanism (7) sets up banding head parallel translation mechanism (16), the bottom of actuating mechanism (7) is connected and is cut tape mechanism (17), and cuts tape mechanism (17) and set up in the clearance of second guiding mechanism (14) and rubberizing tape mechanism (15).

2. The photovoltaic module edge sealing apparatus of claim 1, wherein: the lifting mechanism (3) comprises a hydraulic push rod fixedly arranged at the bottom of the inner cavity of the rack (1), and the top of the hydraulic push rod is connected with a supporting plate.

3. The photovoltaic module edge sealing apparatus of claim 1, wherein: the mechanism (4) of reforming totally six groups, both sides symmetry sets up four groups mechanism of reforming around the inner chamber of frame (1), and the inner chamber left and right sides symmetry of frame (1) sets up two sets of mechanisms of reforming, mechanism (4) of reforming is including the electric putter of fixed setting in frame (1) inner chamber, and electric putter's top activity sets up the locating piece.

4. The photovoltaic module edge sealing apparatus of claim 1, wherein: the outer walls of the first linear module (5) and the second linear module (6) are provided with slide rails, the inner walls of the slide rails are provided with gear teeth, the driving mechanism (7) comprises a stepping motor, and the output end of the stepping motor is connected with a gear matched with the slide rails through a speed reducer.

5. The photovoltaic module edge sealing apparatus of claim 1, wherein: the photovoltaic panels (10) are divided into two groups, and the two groups of photovoltaic panels (10) are identical in size and shape.

6. The photovoltaic module edge sealing apparatus of claim 1, wherein: the first guide mechanism (13) and the second guide mechanism (14) comprise one-way shafts movably arranged at the bottom of the driving mechanism (7), and the outer walls of the one-way shafts are movably sleeved with limiting rollers.

7. The photovoltaic module edge sealing apparatus of claim 1, wherein: the tape pasting mechanism (15) comprises an outer frame arranged at the bottom of the driving mechanism (7), three groups of movable shafts are arranged on the inner wall of the outer frame and the opposite end face of the outer wall of the photovoltaic panel (10), and pressing wheels are arranged on the outer walls of the three groups of movable shafts.

8. The photovoltaic module edge sealing apparatus of claim 1, wherein: the edge sealing head parallel moving mechanism (16) comprises a limiting frame arranged on the left side of the tape sticking mechanism (15), the inner wall of the limiting frame is provided with two sets of rotating shafts, the outer walls of the two sets of rotating shafts are provided with compression rollers, and the compression rollers are movably connected to the upper surface and the lower surface of the photovoltaic panel (10).

9. The photovoltaic module edge sealing apparatus of claim 1, wherein: the adhesive tape cutting mechanism (17) comprises a hydraulic telescopic rod fixedly arranged at the bottom of the driving mechanism (7), and the movable end of the hydraulic telescopic rod is connected with a cutting knife.