CN210765002U

CN210765002U - Quartz rod cutting equipment

Info

Publication number: CN210765002U
Application number: CN201920775025.7U
Authority: CN
Inventors: 茅文犀; 刘明
Original assignee: Zhejiang Hongda Quartz Electronic Technology Co ltd
Current assignee: Zhejiang Hongda Quartz Electronic Technology Co ltd
Priority date: 2019-05-27
Filing date: 2019-05-27
Publication date: 2020-06-16
Anticipated expiration: 2029-05-27

Abstract

The utility model discloses a quartz rod cutting device, including the feed mechanism and the unloading mechanism of symmetric distribution, be equipped with the cutting conveyer between feed mechanism and the unloading mechanism, the cutting conveyer includes the carriage, the upper end of carriage is equipped with the locating wheel of fixed quartz rod, the lower extreme of carriage is connected with the waste material conveyer belt parallel with the carriage through planetary motor, the output of waste material conveyer belt is equipped with the collecting box, from last to having first filter screen and the second filter screen of slope distribution in proper order down in the collecting box, the lower extreme below of first filter screen is equipped with first collecting vat hourglass, the lower extreme below of second filter screen is equipped with second collecting vat hourglass; the lateral part of the cutting conveyor is provided with a plurality of cutting machines which are distributed in a staggered mode, and the outer side of the feeding mechanism is provided with a material pushing mechanism corresponding to the cutting conveyor. The utility model has the characteristics of save the cost of labor, improve work efficiency and product quality.

Description

Quartz rod cutting equipment

Technical Field

The utility model relates to a processing equipment of quartz rod, especially quartz rod cut excellent equipment.

Background

Current quartz boat, generally include end cover and banding quartz rod, quartz rod's raw and other materials are circular usually, when cutting into the quartzy square stick that meets the requirements with quartzy round rod, need artifically put into the cutter with one quartzy round rod, then one side cutting again, upset quartzy round rod relocation again after cutting one side, the cutting another side, treat each side and all cut the completion back, just form the finished product of quartzy square rod, unable once location, the cutting is accomplished, cutting process time is long, need measure repeatedly and rectify, waste a large amount of manpower and materials and time, artifical location still takes place the inaccurate phenomenon of location easily, lead to cutting error, the efficiency and the precision of cutting work have been reduced, product quality has been reduced. Therefore, the existing cutting equipment for the quartz rod has the problems of high labor cost, low working efficiency and to-be-improved product quality.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a quartz rod cuts excellent equipment. The utility model has the characteristics of save the cost of labor, improve work efficiency and product quality.

The technical scheme of the utility model: the quartz rod cutting device comprises a feeding mechanism and a discharging mechanism which are symmetrically distributed, a cutting conveyor is arranged between the feeding mechanism and the discharging mechanism and comprises a conveying frame, a positioning wheel for fixing a quartz rod is arranged at the upper end of the conveying frame, a waste conveying belt parallel to the conveying frame is connected to the lower end of the conveying frame through a planetary motor, a collecting box is arranged at the output end of the waste conveying belt, a first filter screen and a second filter screen which are obliquely distributed are sequentially arranged in the collecting box from top to bottom, a first collecting groove leakage is arranged below the lowest end of the first filter screen, and a second collecting groove leakage is arranged below the lowest end of the second filter screen; the lateral part of the cutting conveyor is provided with a plurality of cutting machines which are distributed in a staggered mode, and the outer side of the feeding mechanism is provided with a material pushing mechanism corresponding to the cutting conveyor.

In the quartz rod cutting device, the outer surface of the waste conveyor belt is wavy.

In the aforesaid rod equipment is cut to quartz rod, the aperture of first filter screen is greater than the aperture of second filter screen, and the small opening aperture that first collecting vat leaks equals with the aperture of first filter screen, and the small opening aperture that the second collecting vat leaks equals with the aperture of first filter screen.

In the aforesaid bar equipment is cut to quartz rod, the cutting machine is equipped with four, and four cutting machines are two liang dislocation distribution respectively in the both sides of cutting conveyer, and the cutting machine is connected with cutting blade through spindle motor on the cutting support including cutting the support, and the acute angle that forms between every cutting blade and the horizontal plane is 45 degrees.

In aforementioned rod equipment is cut to quartz rod, feed mechanism and unloading mechanism all include the material frame, are equipped with the conveyer belt that the slope distributes on the material frame, and the top of conveyer belt corresponds with the cutting conveyer machine, and the surface of conveyer belt evenly is equipped with the division board, forms between the adjacent division board and puts excellent groove.

In the quartz rod cutting device, the material frame comprises a first material frame and a second material frame, the height of the first material frame is lower than that of the second material frame, the first material frame and the second material frame are connected with the conveying belt through conveying rollers, and one of the conveying rollers is connected with a conveying motor.

In the quartz rod cutting device, the material pushing mechanism comprises a material pushing support, the material pushing support is provided with a hydraulic oil cylinder which is horizontally distributed, and a telescopic rod of the hydraulic oil cylinder corresponds to the material loading mechanism and the cutting conveyor.

Compared with the prior art, the utility model discloses a feed mechanism carries original quartz round bar, then pushing equipment promotes the quartz round bar to corresponding cutting conveyer department and cuts, through positioning wheel fixed, the direction, make the quartz round bar keep coaxial concentric movement throughout, furthest avoids taking place the skew, need not artifical location, improve cutting accuracy and product quality, carry out the multiaspect cutting to the quartz round bar simultaneously through the cutting machine that the crisscross distribution set up, once cut and accomplish, greatly improve cutting efficiency, through the output of unloading mechanism after the cutting is accomplished, the processing alternation time of two adjacent quartz round bars is short, can continuous processing, the whole work efficiency improves; the utility model also arranges a waste conveyor belt in the cutting conveyor, and arranges a collecting box with a first filter screen and a second filter screen at the outlet end of the waste conveyor belt, the waste conveyor belt is used for receiving quartz scraps and cutting fluid generated during cutting and conveying the quartz scraps and the cutting fluid into the collecting box for filtering, separating and collecting, thereby reducing the pollution to the environment, ensuring that the cutting fluid can be reused, saving resources and reducing the production cost; whole material loading, cutting, unloading are automatic, accomplish fast, have liberated the hand labor power greatly, reduce the hand labor volume, have saved the cost of labor. Therefore, the utility model has the characteristics of save the cost of labor, improve work efficiency and product quality.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic view showing a connection structure of the carrier and the collection box;

FIG. 3 is a schematic view of the structure of the cutting machine;

fig. 4 is a schematic view of the internal structure of the collection tank.

The labels in the figures are: 1. a feeding mechanism; 2. a blanking mechanism; 21. a material rack; 211. a first material rack; 212. a second material rack; 22. a conveyor belt; 23. a separator plate; 24. a bar placing groove; 3. a cutting conveyor; 31. a carriage; 32. positioning wheels; 33. a waste conveyor; 4. a cutter; 41. cutting the stent; 42. a spindle motor; 43. a cutting blade; 5. a material pushing mechanism; 51. a material pushing bracket; 52. a hydraulic cylinder; 6. a collection box; 61. a first filter screen; 62. a second filter screen; 63. a first collecting tank drain; 64. a second collecting tank is leaked; 7. a quartz rod.

Detailed Description

The present invention will be further described with reference to the following examples, which are not intended as a limitation of the present invention.

Examples are given.

As shown in fig. 1-4, the quartz rod cutting device comprises a feeding mechanism 1 and a discharging mechanism 2 which are symmetrically distributed, a cutting conveyor 3 is arranged between the feeding mechanism 1 and the discharging mechanism 2, the cutting conveyor 3 comprises a conveying frame 31, a positioning wheel 32 for fixing a quartz rod 7 is arranged at the upper end of the conveying frame 31, a waste conveying belt 33 which is parallel to the conveying frame 31 is connected to the lower end of the conveying frame 31 through a planetary motor, a collecting box 6 is arranged at the output end of the waste conveying belt 33, a first filter screen 61 and a second filter screen 62 which are obliquely distributed are sequentially arranged in the collecting box 6 from top to bottom, a first collecting groove drain 63 is arranged below the lowest end of the first filter screen 61, and a second collecting groove drain 64 is arranged below the lowest end of the first filter screen 61; the lateral part of the cutting conveyor 3 is provided with a plurality of cutting machines 4 which are distributed in a staggered way, and the outer side of the feeding mechanism 1 is provided with a material pushing mechanism 5 which corresponds to the cutting conveyor 3.

The utility model discloses a feed mechanism 1 carries original quartzy pole, then pushing equipment 5 promotes the cutting conveyer 3 departments that correspond with quartzy pole and cuts, pushing equipment 5 makes quartzy pole remain coaxial concentric movement throughout, the skew is avoided taking place to the at utmost, improve cutting accuracy and product quality, cutting machine 4 through crisscross distribution setting carries out the multiaspect cutting to quartzy pole simultaneously, once cut the completion, improve cutting efficiency greatly, cut the completion back through 2 outputs of unloading mechanism, the processing alternation time of two adjacent quartzy poles is short, can continuous processing, whole work efficiency improves.

The positioning wheel 32 is used for fixing the quartz rod 7, and ensures that the quartz rod 7 moves coaxially and concentrically when moving on the conveying frame 31 without deviating from the position, thereby improving the cutting accuracy; impurity waste material conveyer belts 33 such as sweeps and cutting fluid that produce during the cutting, and along with waste material conveyer belt 33's conveying, carry the collecting box 6 in with the impurity of collecting, through first filter screen 61 and second filter screen 62 with sweeps and cutting fluid solid-liquid separation, first filter screen 61 and the two-layer setting of second filter screen 62, the multiple-layer filtration, separate out the sweeps of different granule sizes, carry out different post processing, improve the filter fineness, and collect the cutting fluid, can reuse, resources are saved, and the production cost is reduced. First filter screen 61 and second filter screen 62 slope setting, the material after conveniently will filtering leaks 63 and the second collecting vat leaks 64 through first collecting vat and collects, reduces the pollution to workshop, environment, reduces the health harm to the staff, guarantees workshop's cleanliness factor, forms harmless, pure processing environment.

The outer surface of the waste conveyor belt 33 is wavy. The outer surface of the waste conveyor belt 33 is formed in a wave shape, and a receiving groove is formed in a concave part of the wave shape to receive impurities such as quartz scraps, cutting fluid and the like generated during cutting.

The aperture of the first filter screen 61 is larger than that of the second filter screen 62, the aperture of the leak hole of the first collecting tank drain 63 is equal to that of the first filter screen 61, and the aperture of the leak hole of the second collecting tank drain 64 is equal to that of the first filter screen 61. Gaps are arranged between the first filter screen 61 and the first collecting groove drain 63, and between the second filter screen 62 and the second collecting groove drain 64. The collected impurities enter the first collecting groove drain 63 and the second collecting groove drain 64 through gaps at the first filter screen 61 and the second filter screen 62, and the first collecting groove drain 63 and the second collecting groove drain 64 are detachably connected with the first filter screen 61 or the second filter screen 62 and the collecting tank 6.

The cutting machine 4 is equipped with four, and four cutting machines 4 are two liang dislocation distribution respectively in the both sides of cutting conveyer 3, and cutting machine 4 is connected with cutting blade 43 through spindle motor 42 on the cutting support 41 including cutting support 41, and the acute angle that forms between every cutting blade 43 and the horizontal plane is 45 degrees.

Set up four crisscross cutting machine 4 that distributes, each other noninterference, every cutting blade 43's angle is all inequality simultaneously, and four cutting machine 4 are mutually supported, cuts four faces of quartzy pole simultaneously respectively, once only cuts into quartzy square stick with quartzy pole, improves cutting efficiency greatly.

The feeding mechanism 1 and the discharging mechanism 2 both comprise a material frame 21, the material frame 21 is provided with a conveying belt 22 which is obliquely distributed, the uppermost end of the conveying belt 22 corresponds to the cutting conveyor 3, the outer surface of the conveying belt 22 is uniformly provided with partition plates 23, and a bar placing groove 24 is formed between every two adjacent partition plates 23.

The feeding mechanism 1 is obliquely arranged, so that the original quartz round rods are placed from the lowest position and then are upwards transmitted to the position corresponding to the cutting conveyor 3, and the placing is convenient and labor-saving; the plurality of isolation plates 23 form a plurality of rod placing grooves 24, a plurality of quartz round rods or quartz square rods can be placed at one time, continuous cutting work is formed, rod placing and positioning time is shortened, and working efficiency is improved; the blanking mechanism 2 is obliquely arranged, so that the quartz square rod is conveyed downwards from a high position, blanking from the lowest position is convenient, and collision and abrasion to the processed quartz square rod are reduced.

The material frame 21 comprises a first material frame 211 and a second material frame 212, the height of the first material frame 211 is lower than that of the second material frame 212, the first material frame 211 and the second material frame 212 are connected with the conveying belt 22 through conveying rollers, and one of the conveying rollers is connected with a conveying motor.

The pushing mechanism 5 comprises a pushing support 51, a hydraulic oil cylinder 52 is horizontally distributed on the pushing support 51, and an expansion rod of the hydraulic oil cylinder 52 corresponds to the feeding mechanism 1 and the cutting conveyor 3. The telescopic rod of the hydraulic oil cylinder 52 accurately pushes the quartz round rod at the highest position on the feeding mechanism 1 into the processing channel at the cutting conveyor 3.

The working process of cutting the quartz round rod into the quartz square rod comprises the following steps: placing a plurality of original quartz round rods into a rod placing groove 24 of a feeding mechanism 1 one by one, conveying the quartz round rods to the uppermost end of the feeding mechanism 1 through a conveying belt 22, starting a hydraulic oil cylinder 52, wherein a piston rod of the hydraulic oil cylinder 52 pushes the quartz round rods at the uppermost end to move to one side of a cutting conveyor 3, so that the quartz round rods enter the cutting conveyor 3 and are fixed and guided by a positioning wheel 32, so that the quartz rods 7 move to one side of a discharging mechanism 2 in a coaxial and concentric state through the pushing action of the hydraulic oil cylinder 52 in the cutting conveyor 3, meanwhile, four spindle motors 42 are respectively staggered to cut the quartz round rods through cutting blades 43, and the quartz round rods are cut into quartz square rods at one time, so that the cutting efficiency is greatly improved, and the quartz square rods are already quartz square rods when being output to the discharging mechanism 2 from the outlet end of the cutting conveyor 3; waste materials and cutting fluid generated during cutting fall onto the waste conveyor belt 33, then along with conveying of the waste conveyor belt 33, the received waste materials and cutting fluid are conveyed into the collection box 6, the waste materials and the cutting fluid are filtered through the first filter screen 61 and the second filter screen 62 in the collection box 6, the waste materials and the cutting fluid are separated, the waste materials and the cutting fluid are collected in a classified mode through the first collection groove drain 63, the second collection groove drain 64 and the collection box 6, waste chips are processed in a classified mode, and the cutting fluid can be used repeatedly. The quartz square rods output from the outlet end of the cutting conveyor 3 to the rod placing groove 24 at the uppermost end of the blanking mechanism 2 are conveyed to a detection area to be detected by the conveying belt 22. Then, according to the steps, the next quartz round rod on the feeding mechanism 1 is repeatedly processed, and the assembly line type operation is integrally formed, so that the working efficiency is greatly improved, and the pollution to the environment is reduced.

Claims

1. The excellent equipment is cut to quartz rod, its characterized in that: the automatic feeding device comprises a feeding mechanism (1) and a discharging mechanism (2) which are symmetrically distributed, wherein a cutting conveyor (3) is arranged between the feeding mechanism (1) and the discharging mechanism (2), the cutting conveyor (3) comprises a conveying frame (31), a positioning wheel (32) for fixing a quartz rod (7) is arranged at the upper end of the conveying frame (31), the lower end of the conveying frame (31) is connected with a waste conveying belt (33) parallel to the conveying frame (31) through a planetary motor, a collecting box (6) is arranged at the output end of the waste conveying belt (33), a first filter screen (61) and a second filter screen (62) which are obliquely distributed are sequentially arranged in the collecting box (6) from top to bottom, a first collecting groove leakage (63) is arranged below the lowest end of the first filter screen (61), and a second collecting groove leakage (64) is arranged below the lowest end of the second filter screen; a plurality of cutting machines (4) which are distributed in a staggered mode are arranged on the side portion of the cutting conveyor (3), and a material pushing mechanism (5) corresponding to the cutting conveyor (3) is arranged on the outer side of the feeding mechanism (1).

2. The quartz rod cutting apparatus according to claim 1, wherein: the outer surface of the waste conveyor belt (33) is wavy.

3. The quartz rod cutting apparatus according to claim 1, wherein: the aperture of the first filter screen (61) is larger than that of the second filter screen (62), the aperture of the leak hole of the first collecting groove drain (63) is equal to that of the first filter screen (61), and the aperture of the leak hole of the second collecting groove drain (64) is equal to that of the first filter screen (61).

4. The quartz rod cutting apparatus according to claim 1, wherein: cutting machine (4) are equipped with four, and four cutting machine (4) are two liang of dislocation distribution respectively in the both sides of cutting conveyer (3), and cutting machine (4) are connected with cutting blade (43) through spindle motor (42) including cutting support (41) on cutting support (41), and the acute angle that forms between every cutting blade (43) and the horizontal plane is 45 degrees.

5. The quartz rod cutting apparatus according to claim 1, wherein: the feeding mechanism (1) and the discharging mechanism (2) comprise material frames (21), conveying belts (22) which are distributed obliquely are arranged on the material frames (21), the uppermost ends of the conveying belts (22) correspond to the cutting conveyor (3), partition plates (23) are uniformly arranged on the outer surfaces of the conveying belts (22), and bar placing grooves (24) are formed between the adjacent partition plates (23).

6. The quartz rod cutting apparatus according to claim 5, wherein: the material frame (21) comprises a first material frame (211) and a second material frame (212), the height of the first material frame (211) is lower than that of the second material frame (212), the first material frame (211) and the second material frame (212) are connected with the conveying belt (22) through conveying rollers, and one conveying roller is connected with a conveying motor.

7. The quartz rod cutting apparatus according to claim 1, wherein: the material pushing mechanism (5) comprises a material pushing support (51), a hydraulic oil cylinder (52) which is horizontally distributed is arranged on the material pushing support (51), and an expansion rod of the hydraulic oil cylinder (52) corresponds to the material loading mechanism (1) and the cutting conveyor (3).