CN210757448U - Crystal silicon photovoltaic module's aluminium frame demolishs device - Google Patents
Crystal silicon photovoltaic module's aluminium frame demolishs device Download PDFInfo
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- CN210757448U CN210757448U CN201921309532.8U CN201921309532U CN210757448U CN 210757448 U CN210757448 U CN 210757448U CN 201921309532 U CN201921309532 U CN 201921309532U CN 210757448 U CN210757448 U CN 210757448U
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Abstract
The utility model provides a device is demolishd to crystalline silicon photovoltaic module's aluminium frame belongs to photovoltaic module technical field. The device comprises a dismantling device frame, a dismantling device base, a photovoltaic module placing table, a module fixing mechanism and a mechanical dismantling mechanism; after the photovoltaic module is fixed in a mechanical mode, mechanical parts which block a plurality of positions of a frame of the photovoltaic module are horizontally pulled or pushed towards the outside of the module by utilizing a mechanical transmission system, so that each frame of the module is detached, a better module laminating part and a better frame state are kept, the module laminating part is not damaged, the frame is not deformed, and the problems that an aluminum frame of the module is difficult to detach and long in time consumption when the existing crystalline silicon photovoltaic module is repaired and recovered are solved.
Description
Technical Field
The utility model relates to a device is demolishd to crystalline silicon photovoltaic module's aluminium frame belongs to photovoltaic module technical field.
Background
Among various renewable energy sources, the solar energy has the outstanding advantages of no exhaustion danger, safety, reliability, no noise, no pollution discharge, no limitation of resource distribution regions and the like. The photovoltaic module is a device for converting solar energy into electric energy, the photovoltaic power generation growth situation in the global scope is obvious in recent years, the development of the photovoltaic industry in China is more vigorous, and by the end of 2018, the newly added photovoltaic power generation and the accumulated installed capacity in China are the first in the world. As the most mainstream photovoltaic power generation unit, a crystalline silicon photovoltaic module is of great importance, and the module structure is a multi-layer rectangular sheet structure composed of glass, photovoltaic cell packaging adhesive film (EVA), a battery, photovoltaic cell packaging adhesive film (EVA) and a back sheet, which is called a laminated piece. The frame that four limits of subassembly were made by the aluminum alloy is fixed, and the aluminum alloy frame combines with organic silica gel as final packaging material, with battery piece, multilayer raw and auxiliary materials encapsulation protection such as glass for each item performance of subassembly obtains effective guarantee, can bear the examination of different environment. The aluminum frame takes the self weight, wind load, snow load and other live load factors of the assembly into consideration in the design process, so that the mechanical strength of the aluminum frame is enough to support the long-term operation of the assembly. Meanwhile, due to the existence of the aluminum frame and the silica gel, the toughened glass is better protected, and the transportation process is more convenient and safer. When the aluminum frame is assembled on the component in the component manufacturing process flow, the frame design can be mutually clamped to be preliminarily mechanically fixed, and then the gluing process is needed to be carried out, so that the laminating piece and the aluminum frame are bonded by the organic silica gel to enhance the mechanical strength of the laminating piece and the aluminum frame. So cause the combination of subassembly aluminium frame and subassembly lamination piece very firm, in case the subassembly goes wrong in the course of working and need carry out the subassembly and reprocess before dispatching from the factory, perhaps when needing to carry out subassembly recycle after photovoltaic module decommissioning, all must carry out dismantling of aluminium frame.
At present, the assembly needs to be repaired before leaving the factory or needs to be recycled after being retired aiming at the two situations that the assembly has problems in the machining process. The existing method adopts manual repair or semi-automatic frame dismantling equipment for dismantling. The existing method for manually removing the aluminum frame is very difficult to control, basically, the aluminum frame of the component is destructively removed by manually forced mechanical force, and the removed frame and the component are damaged to a certain degree and cannot be used for repairing the component. The effect is poor when the component recovery device is used for recovering components, the efficiency is very low, and the requirement of batch component recovery is difficult to match. At present, semi-automatic frame dismantling equipment developed aiming at repairing of a photovoltaic assembly is mainly used for fixing two long frames of the assembly through the semi-automatic equipment, removing a short frame on one side through mechanical movement of the equipment, then removing the other short frame of the assembly through the same method after turning the assembly, manually stripping one point of the remaining two long frames from a laminated part on an operation platform through the principle of a lever, and enabling the long frames to be stressed and bent to generate obvious deformation in the stripping process.
The existing crystalline silicon photovoltaic module aluminum frame dismantling method has obvious defects, wastes time and labor, and is difficult to reuse as the photovoltaic module aluminum frame due to the fact that the aluminum frame which is seriously deformed is dismantled manually. The service life of the photovoltaic module generally requires 20-25 years, the loading amount of the current global photovoltaic power station is increased continuously, and after the photovoltaic module is decommissioned in batches after several years, the existing aluminum frame dismantling mode cannot meet the dismantling work of the photovoltaic module aluminum frame which is recovered in a large scale, and a large amount of resource waste can be caused.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to solve present crystal silicon photovoltaic module and reprocess and when retrieving subassembly aluminium frame and demolish the difficulty, long consuming time, the big technical problem of aluminium frame deformation of demolising.
In order to solve the problem, the utility model adopts the technical scheme that an aluminum frame dismantling device for a crystalline silicon photovoltaic module is provided, which is characterized in that: comprises a device frame, a base, a component placing table, a component fixing mechanism and a mechanical dismantling mechanism; the base is provided with a component placing table which is arranged in the device frame; the outer sides of the two corresponding side edges of the component placing table are respectively provided with a component fixing mechanism; the outer sides of the peripheral side edges of the component placing table are respectively provided with a mechanical dismounting mechanism.
Preferably, the component fixing mechanism comprises a pressing device, a suspension bracket and a telescopic arm; the side outside of subassembly placing table one side is located to unsettled support, and unsettled support upper end is equipped with flexible arm, hangs on the flexible arm and is equipped with closing device.
Preferably, the telescopic arm capable of stretching towards the direction of the component placing table is arranged above the component placing table.
Preferably, the pneumatic pressing device comprises a pressing shaft and a pressing plate; the telescopic boom is hung with a pressing shaft, and the pressing shaft is provided with a pressing disc.
Preferably, the mechanical dismantling mechanism comprises a pulling plate, a pulling plate and pulling rod mechanism, a pulling plate mounting seat and a mounting seat lifting platform; the pulling plate mounting seat lifting platform is arranged on the outer side of the peripheral side edge of the component placing platform, and a pulling plate mounting seat is arranged on the pulling plate mounting seat lifting platform; one end of the pull plate and pull rod mechanism is connected with the pull plate mounting seat, and the other end of the pull plate and pull rod mechanism is connected with the pull plate.
Preferably, a heater is arranged below the component placing table.
Preferably, the end part of the pulling plate is provided with a pulling hook.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model overcomes waste time and energy among the prior art, the difficult problem of volume production can't be realized.
2. The utility model overcomes demolish the aluminium frame among the prior art, make the aluminium frame produce the problem of more serious deformation easily, the aluminium frame of demolising can carry out utilization once more as photovoltaic module aluminium frame.
3. Adopt the utility model discloses a device tears frame open efficiency higher, and obtains complete recovery material more easily, and the main material rate of recovery is high.
Drawings
Fig. 1 is the utility model discloses crystal silicon photovoltaic module's aluminium frame demolishs device schematic structure.
Fig. 2 is the utility model discloses crystal silicon photovoltaic module's aluminium frame demolishs machinery of device and demolishs mechanism structure side schematic diagram.
Reference numerals: 1. the device comprises a frame 2, a component placing table 3, a component to be disassembled 4, a component fixing mechanism 5, a mechanical disassembling mechanism 6, a base 7, a suspension bracket 8, a telescopic arm 9, a pressing device 10, a pull plate 11, a pull plate pull rod mechanism 12, a pull plate mounting seat 13, a pull plate mounting seat lifting table 14, an aluminum frame
Detailed Description
In order to make the present invention more comprehensible, preferred embodiments are described in detail below with reference to the accompanying drawings,
example one
As shown in fig. 1 and 2, the aluminum frame dismantling device for a crystalline silicon photovoltaic module provided by the present invention comprises a device frame 1, a base 6, a module placing table 2, a module fixing mechanism 4 and a mechanical dismantling mechanism 5; the base 6 is provided with an assembly placing table 2, the assembly placing table 2 is arranged in the device frame 1, and a heater is arranged below the assembly placing table 2; the component placing table 2 can be preheated, so that the organic silica gel of the aluminum frame is softened, and the frame is more easily detached. The outer sides of the two corresponding side edges of the component placing table 2 are respectively provided with a component fixing mechanism 4; the outer sides of the peripheral side edges of the component placing table 2 are respectively provided with a mechanical dismounting mechanism 5. The component fixing mechanism 4 comprises a pressing device 9, a suspension bracket 7 and a telescopic arm 8; the side outside of subassembly placing table 2 one side is located to unsettled support 7, and unsettled support 7 upper end is equipped with flexible arm 8, hangs on flexible arm 8 and is equipped with closing device 9, and flexible arm 8 can stretch out and draw back to subassembly placing table 2 direction. The pressing device 9 comprises a pressing shaft and a pressing plate; the telescopic arm 8 is hung with a pressing shaft, and the pressing shaft is provided with a pressing plate. The mechanical dismantling mechanism 5 comprises a pulling plate 10, a pulling plate pulling rod mechanism 11, a pulling plate mounting seat 12 and a mounting seat lifting platform 13; the pulling plate mounting seat lifting platform 13 is arranged on the outer side of the peripheral side edge of the component placing platform 2, and the pulling plate mounting seat 12 is arranged on the pulling plate mounting seat lifting platform 13; arm-tie mount pad 12 is connected to arm-tie pull rod mechanism 11 one end, and arm-tie 10 is connected to the other end, and the end portion of arm-tie 10 is equipped with the drag hook.
Example two
In the structure of the embodiment, the pressing shaft and the pressing plate of the pressing device 9 are replaced by the pressing shaft or the pressing plate, the pressing shaft or the pressing plate directly presses on the component 3 to be removed, and the pressing shaft or the pressing plate increases the contact area directly pressing on the component 3 to be removed. The composition and structure of other parts of the device are the same as those of the first embodiment.
The utility model relates to a crystalline silicon photovoltaic module's aluminium frame demolishs specific application method step as follows:
step 1, a heater arranged below the component placing table 2 is turned on, and the component placing table 2 is heated.
And 2, automatically conveying the frame assembly 3 to be disassembled to the disassembling device and placing the frame assembly on the assembly placing table 2.
And 3, starting the telescopic arms 8 on the suspension brackets 7 on the two corresponding sides of the component placing table 2, extending to the direction of the component placing table 2, and arranging the pressing device 9 above the component 3 to be disassembled. The pressing device 9 descends to press the frame assembly 3 to be disassembled and press the frame assembly 3 to be disassembled, so that each side (two sides or four sides) of the rectangle of the frame assembly 3 to be disassembled is pressed.
And 4, starting the mechanical dismantling mechanism 5, lifting the lifting platform 13 of the pull plate mounting seat, lifting the pull plate mounting seat 12, extending the pull plate 10 to the direction of the component placing platform 2 by the pull plate pull rod mechanism 11 arranged on the pull plate mounting seat 12, and enabling the pull plate 10 to cross the aluminum frame 14 of the component 3 to be dismantled. The pulling plate mounting seat lifting platform 13 descends, the pulling plate mounting seat 12 descends, the pulling plate 10 is clamped on the inner side of the aluminum frame 14 of the frame assembly 3 to be disassembled, and the pulling hook of the pulling plate 10 pulls the inner side of the aluminum frame 14.
And 5, after the draw hooks of the draw plates 10 on the mechanical dismantling mechanisms 5 arranged on the periphery draw the inner side of the aluminum frame 14 of the frame component 3 to be dismantled, starting the draw plates 10 simultaneously, and drawing the draw plates 10 towards the outer side of the frame component 3 to be dismantled to dismantle the aluminum frame 14.
And 7, moving the removed aluminum frame 14 and the assembly 3 with the removed aluminum frame out of the assembly placing table 2 and conveying the assembly to other processing stations.
And 8, automatically conveying the new frame assembly to be dismantled to the dismantling device, placing the new frame assembly on the assembly placing table 2, and starting the dismantling process again.
The foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the present invention in any way and in any way, and it should be understood that modifications and additions may be made by those skilled in the art without departing from the scope of the present invention. Those skilled in the art can make various changes, modifications and evolutions equivalent to those made by the above-disclosed technical content without departing from the spirit and scope of the present invention, and all such changes, modifications and evolutions are equivalent embodiments of the present invention; meanwhile, any changes, modifications and evolutions of equivalent changes to the above embodiments according to the actual technology of the present invention are also within the scope of the technical solution of the present invention.
Claims (7)
1. The utility model provides a device is demolishd to crystalline silicon photovoltaic module's aluminium frame which characterized in that: comprises a device frame (1), a base (6), an assembly placing table (2), an assembly fixing mechanism (4) and a mechanical dismantling mechanism (5); the base (6) is provided with an assembly placing table (2), and the assembly placing table (2) is arranged in the device frame (1); the outer sides of the two corresponding side edges of the component placing table (2) are respectively provided with a component fixing mechanism (4); the outer sides of the peripheral side edges of the component placing table (2) are respectively provided with a mechanical dismounting mechanism (5).
2. The aluminum frame dismantling device for crystalline silicon photovoltaic module as claimed in claim 1, wherein: the component fixing mechanism (4) comprises a pressing device (9), a suspension bracket (7) and a telescopic arm (8); the hanging bracket (7) is arranged on the outer side of the side edge of one side of the component placing table (2), a telescopic arm (8) is arranged at the upper end of the hanging bracket (7), and a pressing device (9) is arranged on the telescopic arm (8) in an upward hanging manner.
3. The aluminum frame dismantling device for crystalline silicon photovoltaic module as claimed in claim 2, wherein: the telescopic arm (8) capable of stretching towards the direction of the component placing table (2) is arranged above the component placing table (2).
4. The aluminum frame dismantling device for crystalline silicon photovoltaic module as claimed in claim 3, wherein: the pressing device (9) comprises a pressing shaft and a pressing plate; the telescopic arm (8) is hung with a pressing shaft, and the pressing shaft is provided with a pressing disc.
5. The aluminum frame dismantling device for crystalline silicon photovoltaic module as claimed in claim 1, wherein: the mechanical dismantling mechanism (5) comprises a pulling plate (10), a pulling plate pull rod mechanism (11), a pulling plate mounting seat (12) and a mounting seat lifting platform (13); the pulling plate mounting seat lifting platform (13) is arranged on the outer side of the peripheral side edge of the component placing platform (2), and a pulling plate mounting seat (12) is arranged on the pulling plate mounting seat lifting platform (13); one end of the pull plate pull rod mechanism (11) is connected with the pull plate mounting seat (12), and the other end of the pull plate pull rod mechanism (11) is connected with the pull plate (10).
6. The aluminum frame dismantling device for crystalline silicon photovoltaic module as claimed in claim 5, wherein: the tail end part of the pulling plate (10) is provided with a pulling hook.
7. The aluminum frame dismantling device for crystalline silicon photovoltaic module as claimed in claim 1, wherein: a heater is arranged below the component placing table (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921309532.8U CN210757448U (en) | 2019-08-13 | 2019-08-13 | Crystal silicon photovoltaic module's aluminium frame demolishs device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921309532.8U CN210757448U (en) | 2019-08-13 | 2019-08-13 | Crystal silicon photovoltaic module's aluminium frame demolishs device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210757448U true CN210757448U (en) | 2020-06-16 |
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| CN201921309532.8U Active CN210757448U (en) | 2019-08-13 | 2019-08-13 | Crystal silicon photovoltaic module's aluminium frame demolishs device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110405683A (en) * | 2019-08-13 | 2019-11-05 | 青海黄河上游水电开发有限责任公司光伏产业技术分公司 | A kind of aluminium frame dismounting device and method of crystalline silicon photovoltaic module |
| CN118060895A (en) * | 2024-04-16 | 2024-05-24 | 苏州潞能能源科技有限公司 | Photovoltaic module's frame and terminal box integral type dismouting device |
-
2019
- 2019-08-13 CN CN201921309532.8U patent/CN210757448U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110405683A (en) * | 2019-08-13 | 2019-11-05 | 青海黄河上游水电开发有限责任公司光伏产业技术分公司 | A kind of aluminium frame dismounting device and method of crystalline silicon photovoltaic module |
| CN118060895A (en) * | 2024-04-16 | 2024-05-24 | 苏州潞能能源科技有限公司 | Photovoltaic module's frame and terminal box integral type dismouting device |
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