CN210756805U - Cylindrical grinding equipment for honeycomb ceramic carrier - Google Patents
Cylindrical grinding equipment for honeycomb ceramic carrier Download PDFInfo
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- CN210756805U CN210756805U CN202020354260.XU CN202020354260U CN210756805U CN 210756805 U CN210756805 U CN 210756805U CN 202020354260 U CN202020354260 U CN 202020354260U CN 210756805 U CN210756805 U CN 210756805U
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Abstract
The utility model discloses a honeycomb ceramic carrier cylindrical grinding equipment, include: the device comprises a support frame, a first motor, a workbench, a cutter head, a second motor and a lifting device; the workbench is arranged on the upper end face of the support frame; the workbench is connected with an output shaft of the first motor; a workpiece to be processed is fixed on the workbench; the cutter head is connected with the second motor; and the cutter head grinds the workpiece to be processed through the lifting device. The utility model discloses not only solve the technical problem that honeycomb ceramic trade abnormal shape product can't be processed, had many-sided advantages such as machining precision height, machining efficiency height, easy operation simultaneously, had very big economic benefits.
Description
Technical Field
The utility model relates to a ceramic honeycomb machining equipment technical field, more specifically the saying so relates to a ceramic honeycomb carrier excircle grinding equipment.
Background
The honeycomb ceramic product is a core component in an automobile exhaust purifier, and is divided into an oxidation type catalyst carrier (DOC for short), a reduction type catalyst carrier (SCR for short) and a particle trap (DPF for short) according to the function in the automobile exhaust purifier, wherein the DOC is mainly used for removing HC and CO harmful gases in the automobile exhaust, the SCR is mainly used for removing NOX gases in the automobile exhaust, and the DPF is mainly used for filtering PM particles in the automobile exhaust. The catalyst carrier product mainly comprises cordierite materials, the wall thickness of the catalyst carrier is thin, the mesh number is high, and products of 300 meshes, 400 meshes, 600 meshes and 750 meshes are mainly used in the current market. The DPF is mainly made of cordierite and silicon carbide, and is assisted by aluminum titanate and mullite.
At present, the processing technology of the honeycomb ceramic product mainly comprises extrusion forming, secondary grinding processing by using machining equipment after sintering, and then epithelium processing. At present, the machining equipment in the honeycomb ceramic industry has no standard equipment temporarily, the machining equipment of most honeycomb ceramic manufacturers is formed by modifying through actual requirements, the machining equipment belongs to non-standard products, the equipment precision is lower, most of the machining equipment can only machine round products at present, and the machining of different-shaped products cannot be carried out, but in the process of actual application in the market at present, due to the fact that a post-processing device is influenced by factors such as installation space, and special-shaped products such as ellipses and runway types need to be installed on a lot of automobiles.
Therefore, how to provide a high-precision and high-efficiency special-shaped honeycomb ceramic product machining device is a problem to be solved urgently by the technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a honeycomb ceramic carrier excircle grinding equipment exists to current machining equipment and can't satisfy the technical defect that high efficiency, high accuracy carry out heterotypic honeycomb ceramic product processing, carries out the machining equipment design again, the utility model discloses workable scope includes circular cross section, nevertheless more is suitable for the processing of non-circular cross section, like all kinds of heterotypic structure products such as oval, type oval, runway type, square. The utility model discloses not only solve the technical problem that honeycomb ceramic trade abnormal shape product can't be processed, had many-sided advantages such as machining precision height, machining efficiency height, easy operation simultaneously, had very big economic benefits.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an apparatus for cylindrical grinding of a honeycomb ceramic carrier comprising: the device comprises a support frame, a first motor, a workbench, a cutter head, a second motor and a lifting device; the workbench is arranged on the upper end face of the support frame; the workbench is connected with an output shaft of the first motor; a workpiece to be processed is fixed on the workbench; the cutter head is connected with the second motor; and the cutter head grinds the workpiece to be processed through the lifting device.
Preferably, a tray is arranged on the workbench; a pneumatic clamp is arranged corresponding to the tray; and a workpiece to be processed is arranged in the tray, and the pneumatic clamp clamps the workpiece to be processed.
Preferably, the lifting device includes: the device comprises a hydraulic station, a hydraulic rod and a dovetail groove; the cutter head is fixed in the dovetail groove through a cutter head support frame; the hydraulic rod is connected with the hydraulic station, controls the lifting of the cutter head supporting frame and controls the cutter head to reciprocate on the cutter head supporting frame.
Preferably, the device further comprises an infrared positioning device; and the infrared positioning device determines the central position of the workpiece to be processed.
Preferably, the pneumatic clamp clamps the workpiece to be machined through the central position.
Preferably, the lifting device, the infrared positioning device, the first motor and the second motor are controlled by a PLC control cabinet.
Preferably, a PLC controller of the PLC control cabinet is internally provided with a control program for controlling the cutter head to feed up, down, left and right.
Preferably, the method further comprises the following steps: a dust removal device; the dust removal device is arranged above the workbench.
According to the technical scheme, compare with prior art, the utility model discloses a honeycomb ceramic carrier excircle grinding equipment exists the technical defect that can't satisfy high efficiency, high accuracy and carry out heterotypic honeycomb ceramic product processing to current machining equipment, carries out the machining equipment design again, the utility model discloses workable scope includes circular cross section, nevertheless more is suitable for non-circular cross section's processing, like all kinds of heterotypic structure products such as oval, quasi-ellipse, runway type, square. The utility model discloses not only solve the technical problem that honeycomb ceramic trade abnormal shape product can't be processed, had many-sided advantages such as machining precision height, machining efficiency height, easy operation simultaneously, had very big economic benefits.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present invention;
figure 2 attached drawing is the utility model discloses a PLC switch board structure schematic diagram.
In the figure: 1-a support frame; 2-a first electric machine; 3-a workbench; 4-a cutter head; 5-a pneumatic clamp; 6-first dovetail groove: 7-a second motor; 8-an infrared positioning device; 9-a dust removal device; 10 hydraulic rods; 11-a PLC control cabinet; 12-a PLC electric control cabinet touch screen; 13-a hydraulic station; 14-a third motor; 15-second dovetail groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, an apparatus for cylindrical grinding of a ceramic honeycomb carrier comprises: the device comprises a support frame 1, a first motor 2, a workbench 3, a cutter head 4, a second motor 7 and a lifting device; the upper end surface of the support frame 1 is provided with a workbench 3; the workbench 3 is connected with an output shaft of the first motor 2; a workpiece to be processed is fixed on the workbench 3; the cutter head 4 is connected with a second motor 7; the cutter head 4 grinds the workpiece to be processed through the lifting device.
In this embodiment, a tray is provided on the table 3; a pneumatic clamp 5 is arranged corresponding to the tray; the workpiece to be processed is placed in the tray, and the pneumatic clamp 5 clamps the workpiece to be processed.
In this embodiment, the lifting device includes: a hydraulic station 13, a hydraulic rod 10 and a first dovetail groove 6; the hydraulic rod 10 is connected with the hydraulic station 13 and controls the lifting of the first dovetail groove 6.
In the present embodiment, the cutter head 4 and the second motor 7 are fixed to the second dovetail groove 15 at the same time, and the second dovetail groove 15 is connected to the third motor 14 to control the left and right movement of the cutter head 4.
In the embodiment, the device further comprises an infrared positioning device 8; the infrared positioning device 8 determines the center position of the workpiece to be processed.
In the present embodiment, the pneumatic clamp 5 clamps the workpiece to be processed through a center position.
In this embodiment, the lifting device, the infrared positioning device 8, the first motor 2, and the second motor 7 are controlled by the PLC control cabinet 11.
In the present embodiment, the PLC controller of the PLC control cabinet 11 incorporates a control program for controlling the vertical, horizontal, and vertical feeding of the cutter head 4.
In this embodiment, the method further includes: a dust removing device 9; the dust removing device 9 is arranged above the worktable 3.
The utility model discloses a theory of operation:
the honeycomb ceramic cylindrical grinding equipment comprises a support frame 1, a first motor 2, a second motor 7, a third motor 14, a cutter head 4, a pneumatic clamp 5, a workbench 3, a first dovetail groove 6, a second dovetail groove 15, a hydraulic rod 10, a hydraulic station 13, an infrared positioning device 8, a dust removal device 9 and a PLC (programmable logic controller) control cabinet 11.
The pneumatic clamp 5 is used for fixing a workpiece to be machined, after the workpiece is placed on a tray of the workbench 3, the position of the central point of the workpiece is determined by the infrared positioning device 8, after the position of the central point is determined, the locking button is pressed on the PLC control cabinet 11, and the workpiece to be machined is fixed on the tray of the workbench 3 by the pneumatic clamp 5.
The further first motor 2 is a fixed rotating motor, and in the operation process of the equipment, the first motor 2 drives the workpiece tray on the workbench 3 to rotate; the second motor 7 is a power source of the cutter head 4, and the cutter head 4 can grind workpieces to be processed up, down, left and right according to the programmed program in the operation process of the equipment.
The hydraulic rod 10 is connected with the hydraulic station 13 and controls the lifting of the first dovetail groove 6. The cutter head 4 and the second motor 7 are simultaneously fixed on a second dovetail groove 15, and the second dovetail groove 15 is connected with a third motor 14 to control the left and right movement of the cutter head 4.
In the processing process of the workpiece, the dust removal device 9 is opened, and scraps and dust generated in the processing process of the workpiece can be automatically collected into the dust removal device 9 so as to avoid dust pollution.
In the further whole equipment operation process, the PLC control cabinet 11 is used for automatic control, according to the workpiece processing requirement, the program is input into the PLC control cabinet 11, the program is started, the workpiece can be automatically processed, and manual operation is not needed. Further processing programs can be directly input and modified on the touch screen 12 of the PLC electric control cabinet, and can also be imported through a USB port matched with the PLC electric control cabinet.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. The utility model provides a honeycomb ceramic carrier cylindrical grinding equipment which characterized in that includes: the device comprises a support frame, a first motor, a workbench, a cutter head, a second motor and a lifting device; the workbench is arranged on the upper end face of the support frame; the workbench is connected with an output shaft of the first motor; a workpiece to be processed is fixed on the workbench; the cutter head is connected with the second motor; and the cutter head grinds the workpiece to be processed through the lifting device.
2. The cylindrical grinding equipment for the honeycomb ceramic carrier is characterized in that a tray is arranged on the workbench; a pneumatic clamp is arranged corresponding to the tray; and a workpiece to be processed is arranged in the tray, and the pneumatic clamp clamps the workpiece to be processed.
3. The cylindrical grinding equipment for the honeycomb ceramic carrier according to claim 1, wherein the lifting device comprises: the lifting device comprises: the hydraulic power station comprises a hydraulic station, a hydraulic rod, a first dovetail groove, a second dovetail groove and a third motor; the hydraulic rod is connected with the hydraulic station and controls the lifting of the first dovetail groove; the cutter head and the second motor are simultaneously fixed on the second dovetail groove, the second dovetail groove is connected with the third motor, and the third motor controls the cutter head to move left and right.
4. The cylindrical grinding equipment for the honeycomb ceramic carrier is characterized by further comprising an infrared positioning device; and the infrared positioning device determines the central position of the workpiece to be processed.
5. The cylindrical grinding equipment for the honeycomb ceramic carrier according to claim 4, wherein the pneumatic clamp clamps the workpiece to be machined through the central position.
6. The cylindrical grinding equipment for the honeycomb ceramic carrier is characterized in that the lifting device, the infrared positioning device, the first motor and the second motor are controlled by a PLC (programmable logic controller) control cabinet.
7. The cylindrical grinding equipment for the honeycomb ceramic carriers as claimed in claim 6, wherein a PLC controller of the PLC control cabinet is internally provided with a control program for controlling the upper, lower, left and right feeding of the cutter head.
8. The cylindrical grinding apparatus for honeycomb ceramic carrier according to any one of claims 1 to 7, further comprising: a dust removal device; the dust removal device is arranged above the workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020354260.XU CN210756805U (en) | 2020-03-19 | 2020-03-19 | Cylindrical grinding equipment for honeycomb ceramic carrier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020354260.XU CN210756805U (en) | 2020-03-19 | 2020-03-19 | Cylindrical grinding equipment for honeycomb ceramic carrier |
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| Publication Number | Publication Date |
|---|---|
| CN210756805U true CN210756805U (en) | 2020-06-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020354260.XU Active CN210756805U (en) | 2020-03-19 | 2020-03-19 | Cylindrical grinding equipment for honeycomb ceramic carrier |
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| CN (1) | CN210756805U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310510A (en) * | 2022-01-06 | 2022-04-12 | 南京柯瑞特种陶瓷股份有限公司 | Cylindrical grinding device for circular ceramic honeycomb carrier |
-
2020
- 2020-03-19 CN CN202020354260.XU patent/CN210756805U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310510A (en) * | 2022-01-06 | 2022-04-12 | 南京柯瑞特种陶瓷股份有限公司 | Cylindrical grinding device for circular ceramic honeycomb carrier |
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| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Li Yi Inventor after: Chen Hong Inventor after: Li Shunhai Inventor after: Wu Shiyao Inventor after: Yin Can Inventor before: Li Yi Inventor before: Chen Hong Inventor before: Li Shunhai Inventor before: Wu Xiaoyao Inventor before: Yin Can |
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| CB03 | Change of inventor or designer information |