CN210754864U

CN210754864U - Flat winding displacement tears line mechanism

Info

Publication number: CN210754864U
Application number: CN201921423822.5U
Authority: CN
Inventors: 杨东昌
Original assignee: Qingdao Mingqing Electromechanical Co ltd
Current assignee: Qingdao Mingqing Electromechanical Co ltd
Priority date: 2019-08-29
Filing date: 2019-08-29
Publication date: 2020-06-16
Anticipated expiration: 2029-08-29

Abstract

The utility model discloses a flat winding displacement tears line mechanism, it includes bottom plate and two inductor guide rails, two the inductor guide rail is fixed respectively and sets up in one side both ends of bottom plate, both sides one side of inductor guide rail is fixed respectively and is provided with module and lower module, both sides the afterbody activity joint of inductor guide rail has the KK module, the end fixing of KK module is provided with 100W area brake servo. The utility model discloses a lower module carries out the centre gripping to flat winding displacement to the operation that utilizes both sides KK module drives the KK module and removes on the inductor guide rail, thereby carry out the operation in opposite directions to last module and lower module through the KK module and realize that first clamping jaw cylinder carries out the centre gripping to the product-4 pin line on the briquetting, the rotatory shearing force that forms that utilizes revolving cylinder simultaneously drives first clamping jaw cylinder and reaches the tear line to product-4 pin line, and then realized that manual work converts into automatic production, thereby production efficiency and product quality have been improved greatly.

Description

Flat winding displacement tears line mechanism

Technical Field

The utility model relates to a tear line mechanism, especially relate to a flat winding displacement tears line mechanism.

Background

Along with the automation of the flat cable industry is gradually improved, the intelligent equipment slowly replaces manual operation, and from the manual operation to automatic production, the precision requirement of the industry on the automatic equipment is gradually improved, and the requirement on the product quality is higher and higher. The production process and the quality are both considered, and the cost is also considered. In the face of the above, the efficiency of production equipment is firstly improved, the reject ratio is reduced, and the capacity of producing multiple material numbers of machines is improved, so that the production equipment is developed to a high precision point, and the technology is continuously innovated and perfected. Therefore, it is necessary to provide a flat cable tearing mechanism to solve the above problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a flat winding displacement tears line mechanism to solve among the prior art production efficiency low, the defective rate is high and the problem that the productivity is low is expected to many materials of machine.

Another object of the present invention is to provide a method for tearing a flat cable by using a tearing mechanism, so as to solve the problems of low production efficiency and low productivity due to the multiple materials in the machine in the prior art.

To achieve the purpose, the utility model adopts the following technical proposal:

a flat cable tearing mechanism comprises a bottom plate and two sensor guide rails, and is characterized in that the two sensor guide rails are fixedly arranged at two ends of one side of the bottom plate respectively, one side of each of the two sensor guide rails is fixedly provided with an upper module and a lower module respectively, the tail parts of the two sensor guide rails are movably clamped with a KK module, and the end part of the KK module is fixedly provided with a 100W belt brake servo;

the upper module comprises a first clamping jaw cylinder and a rotary cylinder, a limiting fixed block, a swinging seat and an overturning air finger seat are arranged between the first clamping jaw cylinder and the rotary cylinder, the limiting fixed block and the overturning air finger seat are respectively and fixedly arranged on two sides of the swinging seat, in addition, the other side of the limiting fixed block is fixedly connected with the rotary cylinder, and the other side of the overturning air finger seat is fixedly connected with the first clamping jaw cylinder;

the lower die set comprises a second clamping jaw cylinder and a pressing block, one side of the pressing block, which is located on the upper die set, is movably connected with the second clamping jaw cylinder, a product-4 pin wire is arranged in the pressing block, and two ends of the product-4 pin wire extend out of the end portion of the pressing block.

As a further improvement of the scheme, the one end of the placing seat is provided with a second limiting block, the second limiting block is fixedly arranged between the limiting fixed block and the overturning air finger seat and located in a gap between the placing seat and the second limiting block, a buffer is fixedly arranged on the second limiting block, and the fixed first limiting block is arranged at one end, far away from the buffer, of the placing seat.

As a further improvement of this scheme, a tip of going up module and lower module is all fixed and is provided with first L type connecting block, the fixed mounting panel that is provided with in one side of first L type connecting block, and mounting panel and inductor guide rail become movable joint, the fixed fastener of walking that is provided with on the side of first L type connecting block.

As a further improvement of this scheme, the servo output of 100W area brake is fixed and is provided with the shaft coupling, and the shaft coupling is located the KK module, the one end of shaft coupling is provided with the inductor, and the shaft coupling is fixed to be set up on the inductor guide rail.

As a further improvement of the scheme, a plurality of conduit mounting blocks are arranged on the side surface of the bottom plate, and the conduit mounting blocks are fixedly connected with the bottom plate through screws or welding.

As a further improvement of the scheme, a second L-shaped connecting block is fixedly arranged on the other side of the bottom plate, reinforcing plates are fixedly arranged on right-angle edges of the first L-shaped connecting block and the second L-shaped connecting block, and the reinforcing plates are arranged to be right-angled triangles.

The beneficial effects of the utility model are that, carry out the centre gripping through lower module to flat winding displacement, and utilize both sides 100W to take brake servo's operation to drive the KK module and move on the inductor guide rail, thereby carry out the operation in opposite directions to last module and lower module through the KK module and realize that first clamping jaw cylinder carries out the centre gripping to the product-4 pin on the briquetting, utilize revolving cylinder's rotation to form a shearing force simultaneously and drive first clamping jaw cylinder and reach the tear line to product-4 pin, and then realized that manual work converts into automatic production, thereby improved production efficiency and product quality greatly; meanwhile, the device has the advantages of compact structure, ingenious design, low processing cost, high processing efficiency and capability of ensuring the processing quality of products to a certain extent.

Drawings

Fig. 1 is a schematic structural view of a flat cable tearing mechanism according to an embodiment of the present invention;

fig. 2 is an enlarged schematic structural view of a portion a in fig. 1 of a flat cable tearing mechanism according to an embodiment of the present invention;

fig. 3 is an enlarged schematic structural diagram of a flat cable tearing mechanism shown in fig. 1 at B according to an embodiment of the present invention.

Detailed Description

The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.

Referring to fig. 1 to 3, in the present embodiment, a flat cable tearing mechanism includes a bottom plate 1 and two sensor guide rails 2, the two sensor guide rails 2 are respectively and fixedly disposed at two ends of one side of the bottom plate 1, as shown in fig. 1, one side of the sensor guide rails 2 at two sides is respectively and fixedly disposed with an upper module 3 and a lower module 4, and the arrangement of the upper module 3 and the lower module 4 is favorable for achieving the purpose of tearing the flat cable by the rotation of the upper module 3 while grabbing and fixing the flat cable through the lower module 4.

The KK module 5 is movably clamped at the tail parts of the sensor guide rails 2 at two sides, a 100W belt brake servo 6 is fixedly arranged at the end part of the KK module 5, and the KK module 5 can be pushed to move on the sensor guide rails 2 by the aid of the 100W belt brake servo 6; go up module 3 and a tip of lower module 4 and all fixedly provided with first L type connecting block 7, one side of first L type connecting block 7 is fixed and is provided with mounting panel 9, and mounting panel 9 becomes movable joint with inductor guide rail 2, through the aforesaid setting, be favorable to utilizing first L type connecting block 7 and mounting panel 9 to cup joint on inductor guide rail 2 with last module 3 and the activity of lower module 4 to in order to KK module 5 promotes to go up module 3 and the operation of lower module 4.

In addition, the fixed fastener 8 that walks that is provided with on the side of first L type connecting block 7 is convenient for dredge the electric wire of the part power supply usefulness on module 3 and the lower module 4, avoids the electric wire to be mixed and disorderly and influences the operation of module 3 and lower module 4 on this device.

More specifically, the side surface of the bottom plate 1 is provided with a plurality of conduit mounting blocks 12, and the conduit mounting blocks 12 are fixedly connected with the bottom plate 1 through screws or welding, so that the conduits are fixedly mounted through the conduit mounting blocks 12; the fixed second L type connecting block 13 that is provided with of opposite side of bottom plate 1, the right-angle side of first L type connecting block 7 and second L type connecting block 13 is all fixed and is provided with gusset plate 14, and gusset plate 14 sets to right triangle, through the gusset plate 14 that right triangle set up, utilizes triangle-shaped's stability and improves the intensity of first L type connecting block 7 and second L type connecting block 13.

As shown in fig. 2, the upper die set 3 includes a first clamping jaw cylinder 301 and a rotary cylinder 302, a limiting fixing block 303, a swing table base 304 and a turning gas finger base 305 are arranged between the first clamping jaw cylinder 301 and the rotary cylinder 302, the limiting fixing block 303 and the turning gas finger base 305 are respectively and fixedly arranged on two sides of the swing table base 304, in addition, the other side of the limiting fixing block 303 is fixedly connected with the rotary cylinder 302, and the other side of the turning gas finger base 305 is fixedly connected with the first clamping jaw cylinder 301; one end of the swing base 304 is provided with a second limit block 3042, the second limit block 3042 is fixedly disposed between the limit fixing block 303 and the turning air finger base 305, a buffer 3043 is disposed in a gap between the swing base 304 and the second limit block 3042, the buffer 3043 is fixedly disposed on the second limit block 3042, one end of the swing base 304, which is far away from the buffer 3043, is fixedly provided with a first limit block 3041, through the above, the rotary cylinder 302 is connected with the limit fixing block 303, the limit fixing block 303 is connected with the swing base 304, the swing base 304 is connected with the turning air finger base 305, and the turning air finger base 305 is connected with the first clamping jaw cylinder 301, so that the rotary cylinder 302 drives the first clamping jaw cylinder 301 to rotate when rotating, thereby forming a shearing force to complete the tearing of the product-4 pin line 403.

The lower die set 4 comprises a second clamping jaw cylinder 401 and a pressing block 402, one side of the pressing block 402, which is located on the upper die set 3, is movably connected with the second clamping jaw cylinder 401, a product-4 pin wire 403 is arranged in the pressing block 402, two ends of the product-4 pin wire 403 extend out of the end portion of the pressing block 402, through the above, the product-4 pin wire 403 is placed in the pressing block 402, and then the product-4 pin wire 403 is clamped and fixed through the pressing block 402.

As shown in fig. 3, a coupler 10 is fixedly arranged at the output end of the 100W servo 6 with the brake, the coupler 10 is located in the KK module 5, an inductor 11 is arranged at one end of the coupler 10, and the coupler 10 is fixedly arranged on the inductor guide rail 2.

More specifically, the type of the sensor rail 2 is SENC3-1200, the type of the first gripper cylinder 301 and the second gripper cylinder 401 are MHF2-16D-M9N, the type of the rotary cylinder 302 is MSQB10A-M9N, the type of the buffer 3043 is RB0806, the type of the KK module 5 is KK6010C-150a1-F1C, the type of the 100W belt brake servo is P2-04B23035S31D, the type of the coupler 10 is mcslk 20-8-8, and the type of the sensor 11 is pm-t45, and the above-mentioned types are not limited to this, but can be other types, and are not described in detail again, and the above-mentioned structures are connected to the existing mature technology, and will not be described in detail here.

The specific wire tearing method of the flat cable wire tearing mechanism comprises the following steps:

1) firstly, starting each part of the device to enable the device to start working and running, placing a product-4 pin wire 403 in a pressing block 402, and then clamping and fixing the product-4 pin wire 403 through the pressing block 402;

2) after the product-4 pin wire 403 is clamped and fixed, the 100W belt brake servo 6 is connected with the KK module 5 through the coupler 10, the KK module 5 is connected with the first L-shaped connecting blocks 7 on two sides, the upper module 3 and the lower module 4 move up and down through the up-and-down movement of the 100W belt brake servo 6 on the inductor guide rail 2, and the upper module 3 and the lower module 4 move at equal intervals during movement until the first clamping jaw cylinder 301 clamps the product-4 pin wire 403 on the pressing block 402;

3) then tearing is carried out, firstly, the rotary cylinder 302 is connected with the limiting fixing block 303, the limiting fixing block 303 is connected with the swing table base 304, the swing table base 304 is connected with the overturning air finger base 305, and the overturning air finger base 305 is connected with the first clamping jaw air cylinder 301, so that the rotary cylinder 302 drives the first clamping jaw air cylinder 301 to rotate when rotating, and a shearing force is formed to finish tearing the product-4 pin line 403.

The above embodiments have been merely illustrative of the basic principles and features of the present invention, and the present invention is not limited by the above embodiments, and does not depart from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. A flat cable tearing mechanism comprises a bottom plate and two sensor guide rails, and is characterized in that the two sensor guide rails are fixedly arranged at two ends of one side of the bottom plate respectively, one side of each of the two sensor guide rails is fixedly provided with an upper module and a lower module respectively, the tail parts of the two sensor guide rails are movably clamped with a KK module, and the end part of the KK module is fixedly provided with a 100W belt brake servo;

2. The flat cable tearing mechanism according to claim 1, wherein a second limiting block is arranged at one end of the pedestal, the second limiting block is fixedly arranged between the limiting fixing block and the overturning air finger seat, a buffer is arranged in a gap between the pedestal and the second limiting block, the buffer is fixedly arranged on the second limiting block, and a first limiting block is fixedly arranged at one end of the pedestal, far away from the buffer.

3. The flat cable tearing mechanism according to claim 1, wherein a first L-shaped connecting block is fixedly arranged at one end of each of the upper module and the lower module, a mounting plate is fixedly arranged at one side of each of the first L-shaped connecting blocks, the mounting plate and the sensor guide rail are movably clamped, and a cable routing clamp is fixedly arranged on the side surface of each of the first L-shaped connecting blocks.

4. The flat cable tearing mechanism according to claim 1, wherein a coupler is fixedly arranged at the output end of the 100W servo with brake, the coupler is positioned in the KK module, an inductor is arranged at one end of the coupler, and the coupler is fixedly arranged on an inductor guide rail.

5. The flat cable tearing mechanism according to claim 1, wherein a plurality of conduit mounting blocks are arranged on the side surface of the bottom plate, and the conduit mounting blocks are fixedly connected with the bottom plate through screws or welding.

6. The flat cable tearing mechanism according to claim 3, wherein a second L-shaped connecting block is fixedly arranged on the other side of the bottom plate, and reinforcing plates are fixedly arranged on the right-angled edges of the first L-shaped connecting block and the second L-shaped connecting block and are arranged in a right-angled triangle.