CN210754539U - Part bending mechanism - Google Patents
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- CN210754539U CN210754539U CN202020747811.9U CN202020747811U CN210754539U CN 210754539 U CN210754539 U CN 210754539U CN 202020747811 U CN202020747811 U CN 202020747811U CN 210754539 U CN210754539 U CN 210754539U
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Abstract
Description
技术领域technical field
本实用新型涉及机械加工领域,尤其涉及一种零件弯折机构。The utility model relates to the field of machining, in particular to a part bending mechanism.
背景技术Background technique
工厂在生产零件时,有时需要根据零件的具体使用情况对零件进行多方向的多次弯折处理。在传统的机械加工过程中,工厂往往采用人工弯折的方式对零件进行弯折处理,但是这种方法存在效率低和精度低的问题;现有技术中存在一些用于弯折零件的弯折机构,这些弯折机构能够在驱动机构的驱动下进行移动以便于弯折位于不同位置的多个零件,但是当零件需要从不同的方位进行弯折时,这种弯折机构还是需要人工辅助才能完成全部的弯折操作。When the factory produces parts, sometimes it is necessary to bend the parts in multiple directions for multiple times according to the specific use of the parts. In the traditional machining process, the factory often uses manual bending to bend the parts, but this method has problems of low efficiency and low precision; there are some bending methods for bending parts in the prior art These bending mechanisms can be moved under the drive of the driving mechanism to facilitate bending of multiple parts at different positions, but when the parts need to be bent from different directions, this bending mechanism still requires manual assistance. Complete all bending operations.
实用新型内容Utility model content
本实用新型要解决的技术问题是:为了解决现有技术中的弯折机构无法从多方向对零件进行弯折的问题,本实用新型提供了一种零件弯折机构来解决上述问题。The technical problem to be solved by the utility model is: in order to solve the problem that the bending mechanism in the prior art cannot bend the parts from multiple directions, the utility model provides a part bending mechanism to solve the above problem.
本实用新型解决其技术问题所采用的技术方案是:一种零件弯折机构,包括:The technical solution adopted by the utility model to solve the technical problem is: a part bending mechanism, comprising:
流转机构,所述流转机构用于流转零件;a circulation mechanism, which is used for circulation of parts;
第一调节机构,所述第一调节机构用于将零件从第二状态调节至第一状态;a first adjustment mechanism for adjusting the part from the second state to the first state;
第二调节机构,所述第二调节机构用于将零件从第一状态调节至第二状态;a second adjustment mechanism for adjusting the part from the first state to the second state;
第一弯折机构,所述第一弯折机构用于对处于第一状态的零件进行弯折处理;a first bending mechanism, which is used for bending the part in the first state;
第二弯折机构,所述第二弯折机构用于对处于第二状态的零件进行弯折处理。The second bending mechanism is used for bending the part in the second state.
作为优选,所述流转机构包括底板、凸轮分割器、流转电机和流转台;Preferably, the flow mechanism includes a bottom plate, a cam divider, a flow motor and a flow table;
所述底板水平设置,所述凸轮分割器固定设置在所述底板上,所述凸轮分割器包括设置在外圈的旋转圆盘和设置在内圈的固定圆盘;The bottom plate is horizontally arranged, the cam divider is fixedly arranged on the bottom plate, and the cam divider comprises a rotating disk arranged on the outer ring and a fixed disk arranged on the inner ring;
所述流转电机固定设置在所述凸轮分割器的一侧,所述流转电机的转轴的轴线方向与所述凸轮分割器的输入轴的轴线方向平行,所述流转电机的转轴上同轴固定有第一带轮,所述凸轮分割器的输入轴上同轴固定有第二带轮,所述第一带轮和第二带轮通过同步带传动连接;The flow motor is fixed on one side of the cam divider, the axis direction of the rotating shaft of the flow motor is parallel to the axis direction of the input shaft of the cam divider, and the rotating shaft of the flow motor is coaxially fixed with a a first pulley, a second pulley is coaxially fixed on the input shaft of the cam divider, and the first pulley and the second pulley are connected by a synchronous belt;
所述流转台水平设置在所述凸轮分割器的上方,所述流转台与所述旋转圆盘固定连接,所述流转台能够在所述凸轮分割器的驱动下转动;The flow turntable is horizontally arranged above the cam divider, the flow turntable is fixedly connected with the rotating disc, and the flow turntable can be rotated under the driving of the cam divider;
所述流转台上均匀分布有多个适于放置治具的操作工位,所述操作工位包括翻转工位、第一弯折工位和第二弯折工位,两个所述翻转工位相对设置在所述流转台上,多个所述第一弯折工位均匀设置在两个所述翻转工位的一侧,每个所述第一弯折工位对应设置有一个所述第一弯折机构,多个所述第二弯折工位均匀设置在两个所述翻转工位的另一侧,每个所述第二弯折工位对应设置有一个所述第二弯折机构。A plurality of operation stations suitable for placing fixtures are evenly distributed on the flow table, and the operation stations include a turning station, a first bending station and a second bending station. are arranged oppositely on the flow turntable, a plurality of the first bending stations are evenly arranged on one side of the two turning stations, and each of the first bending stations is correspondingly provided with one of the In the first bending mechanism, a plurality of the second bending stations are evenly arranged on the other side of the two turning stations, and each of the second bending stations is correspondingly provided with one of the second bending stations. Folding mechanism.
作为优选,所述第一调节机构包括第一调节气缸和第一调节块,所述第一调节气缸设置在所述流转台的外围,所述第一调节气缸的伸缩杆径向指向所述流转台的轴线,所述第一调节块水平固定在所述第一调节气缸的伸缩杆上;Preferably, the first adjustment mechanism includes a first adjustment cylinder and a first adjustment block, the first adjustment cylinder is arranged on the periphery of the flow turntable, and the telescopic rod of the first adjustment cylinder radially points to the flow turntable the axis of the table, the first adjustment block is horizontally fixed on the telescopic rod of the first adjustment cylinder;
所述第二调节机构包括第二调节气缸、第二调节块和固定盘,所述固定盘水平设置在所述流转台的上方,所述固定盘与所述固定圆盘固定连接,所述第二调节气缸固定设置在所述固定盘上,所述第二调节气缸的伸缩杆自所述凸轮分割器的轴线径向向外伸出,所述第二调节块水平固定在所述第二调节气缸的伸缩杆上。The second adjustment mechanism includes a second adjustment cylinder, a second adjustment block and a fixed plate, the fixed plate is horizontally arranged above the flow turntable, the fixed plate is fixedly connected with the fixed disc, and the first Two adjusting cylinders are fixedly arranged on the fixed plate, the telescopic rod of the second adjusting cylinder protrudes radially outward from the axis of the cam divider, and the second adjusting block is horizontally fixed on the second adjusting cylinder on the telescopic rod of the cylinder.
作为优选,所述第一弯折机构包括第一压料单元、第一上弯折单元和第一下弯折单元;Preferably, the first bending mechanism includes a first pressing unit, a first upper bending unit and a first lower bending unit;
所述第一压料单元包括第一压料气缸和第一压料块,所述第一压料气缸位于所述第一弯折工位的上方,所述第一压料气缸的伸缩杆竖直朝下设置,所述第一压料块与所述第一压料气缸的伸缩杆固定连接;The first pressing unit includes a first pressing cylinder and a first pressing block, the first pressing cylinder is located above the first bending station, and the telescopic rod of the first pressing cylinder is vertical. set straight down, the first pressing block is fixedly connected with the telescopic rod of the first pressing cylinder;
所述第一上弯折单元包括第一驱动电机、第一导轨和第一热压头,所述第一导轨竖直设置在所述第一弯折工位的上方,所述第一导轨内设置有第一丝杠,所述第一丝杠的两端分别通过轴承与所述第一导轨的两端转动连接,所述第一驱动电机固定设置在所述第一导轨的一端,所述第一丝杠的一端穿过所述第一导轨向外伸出,所述第一丝杠的一端与所述第一驱动电机的转轴同轴固定连接;所述第一丝杠上配合设置有第一螺母,所述第一螺母上固定连接有第一运动块,所述第一热压头竖直朝下固定在所述第一运动块上,所述第一热压头的下端固定连接有第一上压块;The first upper bending unit includes a first drive motor, a first guide rail and a first thermal head, the first guide rail is vertically arranged above the first bending station, and the first guide rail is inside the first guide rail. A first lead screw is provided, two ends of the first lead screw are respectively rotatably connected with two ends of the first guide rail through bearings, the first drive motor is fixedly arranged on one end of the first guide rail, and the One end of the first lead screw protrudes out through the first guide rail, and one end of the first lead screw is coaxially and fixedly connected with the rotating shaft of the first drive motor; A first nut, a first moving block is fixedly connected to the first nut, the first thermal indenter is fixed on the first moving block vertically downward, and the lower end of the first thermal indenter is fixedly connected There is a first upper pressing block;
所述第一下弯折单元包括第一驱动气缸、第一滑轨和第一下压块,所述第一驱动气缸设置在所述第一弯折工位的下方,所述第一驱动气缸的伸缩杆竖直朝上设置,两个所述第一滑轨并排竖直设置在所述第一驱动气缸的两侧,所述第一滑轨上滑动配合有第一滑块,两个所述第一滑块均与竖直设置的第一运动板固定连接,所述第一运动板的上端固定有水平设置的第一固定板,所述第一固定板与所述第一驱动气缸的伸缩杆固定连接,所述第一下压块竖直固定在所述第一固定板上。The first lower bending unit includes a first driving cylinder, a first sliding rail and a first lower pressing block, the first driving cylinder is arranged below the first bending station, and the first driving cylinder is The telescopic rod is vertically upward, and the two first sliding rails are vertically arranged side by side on both sides of the first driving cylinder. A first sliding block is slidably fitted on the first sliding rail. The first sliding blocks are all fixedly connected with the vertically arranged first moving plate, the upper end of the first moving plate is fixed with a horizontally arranged first fixing plate, and the first fixing plate is connected with the first driving cylinder. The telescopic rod is fixedly connected, and the first lower pressing block is vertically fixed on the first fixing plate.
作为优选,所述第二弯折机构包括第二压料单元、第二上弯折单元和第二下弯折单元;Preferably, the second bending mechanism includes a second pressing unit, a second upper bending unit and a second lower bending unit;
所述第二压料单元包括升降气缸、第二压料气缸和第二压料块,所述升降气缸竖直设置在所述流转台的边缘的上方,所述升降气缸的伸缩杆竖直朝下设置,所述第二压料气缸与所述升降气缸的伸缩杆固定连接,所述第二压料气缸的伸缩杆指向处于第二状态的零件,所述第二压料块固定设置在所述第二压料气缸的伸缩杆上;The second pressing unit includes a lifting cylinder, a second pressing cylinder and a second pressing block, the lifting cylinder is vertically arranged above the edge of the flow turntable, and the telescopic rod of the lifting cylinder is vertically facing. The second pressing cylinder is fixedly connected with the telescopic rod of the lifting cylinder, the telescopic rod of the second pressing cylinder points to the part in the second state, and the second pressing block is fixedly arranged at the on the telescopic rod of the second pressing cylinder;
所述第二上弯折单元包括第二驱动电机、第二导轨和第二热压头,所述第二导轨竖直设置在所述第二弯折工位的上方,所述第二导轨内设置有第二丝杠,所述第二丝杠的两端分别通过轴承与所述第二导轨的两端转动连接,所述第二驱动电机固定设置在所述第二导轨的一端,所述第二丝杠的一端穿过所述第二导轨向外伸出,所述第二丝杠的一端与所述第二驱动电机的转轴同轴固定连接;所述第二丝杠上配合设置有第二螺母,所述第二螺母上固定连接有第二运动块,所述第二热压头竖直朝下固定在所述第二运动块上,所述第二热压头的下端固定连接有第二上压块;The second upper bending unit includes a second drive motor, a second guide rail and a second thermal press head, the second guide rail is vertically arranged above the second bending station, and the second guide rail is inside the second guide rail. A second lead screw is provided, two ends of the second lead screw are rotatably connected to two ends of the second guide rail through bearings, and the second drive motor is fixedly arranged at one end of the second guide rail, and the One end of the second lead screw protrudes out through the second guide rail, and one end of the second lead screw is coaxially and fixedly connected with the rotating shaft of the second drive motor; the second lead screw is matched with a A second nut, a second moving block is fixedly connected to the second nut, the second heat press head is vertically downwardly fixed on the second moving block, and the lower end of the second heat press head is fixedly connected There is a second upper pressing block;
所述第二下弯折单元包括第二驱动气缸、第二滑轨和第二下压块,所述第二驱动气缸设置在所述第二弯折工位的下方,所述第二驱动气缸的伸缩杆竖直朝上设置,两个所述第二滑轨并排竖直设置在所述第二驱动气缸的两侧,所述第二滑轨上滑动配合有第二滑块,两个所述第二滑块均与竖直设置的第二运动块固定连接,所述第二运动块的上端固定有水平设置的第二固定板,所述第二固定板与所述第二驱动气缸的伸缩杆固定连接,所述第二下压块竖直固定在所述第二固定板上。The second lower bending unit includes a second driving cylinder, a second sliding rail and a second lower pressing block, the second driving cylinder is arranged below the second bending station, and the second driving cylinder is The telescopic rods are arranged vertically upward, and the two second sliding rails are vertically arranged side by side on both sides of the second driving cylinder. A second sliding block is slidably fitted on the second sliding rails. The second sliding blocks are all fixedly connected with the vertically arranged second moving block, the upper end of the second moving block is fixed with a horizontally arranged second fixing plate, and the second fixing plate is connected with the second driving cylinder. The telescopic rod is fixedly connected, and the second lower pressing block is vertically fixed on the second fixing plate.
本实用新型的有益效果是,这种零件弯折机构通过流转机构进行零件的流转,通过第一调节机构和第二调节机构对流转中的零件进行翻折,使零件处于不同的状态,再通过第一弯折机构和第二弯折机构对处于不同状态的零件进行弯折,在不影响弯折效率的情况下实现了从多个角度弯折零件的目的。The beneficial effect of the utility model is that the part bending mechanism performs the circulation of the parts through the circulation mechanism, and the first adjustment mechanism and the second adjustment mechanism are used to fold the circulating parts, so that the parts are in different states, and then pass through The first bending mechanism and the second bending mechanism bend the parts in different states, so as to achieve the purpose of bending the parts from multiple angles without affecting the bending efficiency.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本实用新型一种零件弯折机构的最优实施例的结构示意图。FIG. 1 is a schematic structural diagram of a preferred embodiment of a part bending mechanism of the present invention.
图2是本实用新型一种零件弯折机构的局部结构示意图。Fig. 2 is a partial structural schematic diagram of a part bending mechanism of the present invention.
图3是本实用新型一种零件弯折机构的局部结构示意图。Fig. 3 is a partial structural schematic diagram of a part bending mechanism of the present invention.
图4是本实用新型一种零件弯折机构的局部结构示意图。Fig. 4 is a partial structural schematic diagram of a part bending mechanism of the present invention.
图5是图4中A部分的结构示意图。FIG. 5 is a schematic structural diagram of part A in FIG. 4 .
图6是本实用新型一种零件弯折机构的局部结构示意图。Fig. 6 is a partial structural schematic diagram of a part bending mechanism of the present invention.
图7是图6中B部分的结构示意图。FIG. 7 is a schematic structural diagram of part B in FIG. 6 .
图8是本实用新型一种零件弯折机构的局部结构示意图。Fig. 8 is a partial structural schematic diagram of a part bending mechanism of the present invention.
图9是本实用新型一种零件弯折机构的局部的结构示意图。9 is a partial structural schematic diagram of a part bending mechanism of the present invention.
图10是本实用新型一种零件弯折机构的局部结构示意图。Fig. 10 is a partial structural schematic diagram of a part bending mechanism of the present invention.
图11是本实用新型一种零件弯折机构的局部结构示意图。Fig. 11 is a partial structural schematic diagram of a part bending mechanism of the present invention.
图中1、第一调节机构,101、第一调节气缸,102、第一调节块,2、第二调节机构,201、第二调节气缸,202、第二调节块,203、固定盘,3、第一弯折机构,301、第一压料气缸,302、第一压料块,303、第一驱动电机,304、第一导轨,305、第一热压头,306、第一上压块,307、第一驱动气缸,308、第一滑轨,309、第一下压块,4、第二弯折机构,401、升降气缸,402、第二压料气缸,403、第二压料块,404、第二驱动电机,405、第二导轨,406、第二热压头,407、第二上压块,408、第二驱动气缸,409、第二滑轨,410、第二下压块,5、流转机构,501、底板,502、凸轮分割器,503、流转电机,504、流转台,5041、治具槽,6、治具,601、夹持块,6011、固定槽,6012、限位板,6013、第一通孔,6014、第二通孔,602、固定框,603、导向块,6031、第一引导槽,6032、第二引导槽,6033、第一接触面,6034、第二接触面,604、运动框。In the figure 1, the first adjustment mechanism, 101, the first adjustment cylinder, 102, the first adjustment block, 2, the second adjustment mechanism, 201, the second adjustment cylinder, 202, the second adjustment block, 203, the fixed plate, 3 , The first bending mechanism, 301, the first pressing cylinder, 302, the first pressing block, 303, the first driving motor, 304, the first guide rail, 305, the first hot pressing head, 306, the first pressing Block, 307, first drive cylinder, 308, first slide rail, 309, first lower block, 4, second bending mechanism, 401, lift cylinder, 402, second press cylinder, 403, second press Material block, 404, second drive motor, 405, second guide rail, 406, second heat press head, 407, second upper pressing block, 408, second drive cylinder, 409, second slide rail, 410, second Lower pressing block, 5. Flow mechanism, 501, Bottom plate, 502, Cam divider, 503, Flow motor, 504, Flow table, 5041, Fixture groove, 6. Fixture, 601, Clamping block, 6011, Fixing groove , 6012, limit plate, 6013, first through hole, 6014, second through hole, 602, fixed frame, 603, guide block, 6031, first guide groove, 6032, second guide groove, 6033, first contact face, 6034, second contact face, 604, motion frame.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but should not be construed as a limitation of the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Axial", "Radial", "Circumferential" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, with a specific orientation. The orientation configuration and operation are therefore not to be construed as limitations of the present invention.
此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。此外,在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。Furthermore, the terms "first," "second," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance. In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It can be connected integrally; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations. In addition, in the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.
如图1~11所示,本实用新型提供了一种零件弯折机构,包括流转机构5、第一调节机构1、第二调节机构2、第一弯折机构3和第二弯折机构4。As shown in FIGS. 1 to 11 , the present invention provides a part bending mechanism, including a flow mechanism 5 , a first adjustment mechanism 1 , a second adjustment mechanism 2 , a
流转机构5包括底板501、凸轮分割器502、流转电机503和流转台504。The flow mechanism 5 includes a
底板501为水平设置的矩形板。The
凸轮分割器502固定设置在底板501的中间部位,凸轮分割器502包括设置在外圈的旋转圆盘和设置在内圈的固定圆盘,固定圆盘的上端高于旋转圆盘的上端。The
流转电机503固定设置在凸轮分割器502的一侧,流转电机503的转轴的轴线方向与凸轮分割器502的输入轴的轴线方向平行。流转电机503的转轴上同轴固定有第一带轮,凸轮分割器502的输入轴上同轴固定有第二带轮,第一带轮和第二带轮通过同步带传动连接。The
流转台504水平设置在凸轮分割器502的上方,流转台504与凸轮分割器502的旋转圆盘固定连接,流转台504能够在凸轮分割器502的驱动下转动。流转台504上均匀分布有多个适于放置治具6的操作工位,操作工位为流转台504上凹陷设置的适于放置治具6的治具槽5041。The flow table 504 is horizontally arranged above the
在本实施例中,每个操作工位上均固定设置有一个治具6,治具6包括:In this embodiment, a fixture 6 is fixed on each operating station, and the fixture 6 includes:
夹持块601,夹持块601上凹陷设置有适于放置零件的固定槽6011,固定槽6011上盖设有限位板6012。限位板6012的侧边凸起有连接部,连接部的侧边固定设置有转动轴,转动轴的长度方向平行于限位板6012的长度方向。转动轴的两端均设置有转动连接块,转动连接块上凹陷有适于转动轴插入的转动孔,转动轴可转动设置在两个转动连接块之间,转动连接块与夹持块601固定连接。The
固定槽6011的槽底嵌设有四个第一磁铁,在本实施例中,限位板6012采用具有铁磁性的材料制作而成,第一磁铁能够与限位板6012相互吸引。固定槽6011的一端设置有加工孔,在本实施例中,加工孔包括第一通孔6013和第二通孔6014,第一通孔6013和第二通孔6014均为贯穿夹持块601的矩形通孔。Four first magnets are embedded in the bottom of the
操作人员在放置零件时,先掀开限位板6012,再将零件放置在加工孔靠近限位板6012的一侧,最后将限位板6012闭合,与第一磁铁相互吸引的限位板6012能够限制零件的位置。When placing the part, the operator first lifts the
固定槽6011的远离转动轴的一侧凹陷有开合槽,开合槽能够便于操作人员进行限位板6012的开合。A side of the fixing
固定框602,固定框602为具有一定厚度的矩形框,固定框602的中间部位设置有矩形的容纳孔,夹持块601位于容纳孔内。在本实施例中,固定框602的一侧的底部固定设置有两个用于与治具槽5041固定的第一连接件。The fixing
翻转机构,翻转机构包括导向块603、凸轮轴承随动器、运动框604和翻转轴;The flipping mechanism includes a
夹持块601的两端均设置有一个导向块603,导向块603位于夹持块601与固定框602之间,导向块603与夹持块601的端部固定连接。导向块603靠近固定框602的壁面上凹陷有第一限位孔,固定框602靠近导向块603的壁面上凹陷有适于翻转轴插入的第一限位槽。Both ends of the
翻转轴的长度方向平行于夹持块601的长度方向,翻转轴的一端固定设置在第一限位孔内,翻转轴的另一端插设在第一限位槽内,导向块603能够相对于固定框602绕着翻转轴的轴线方向转动。The length direction of the turning shaft is parallel to the length direction of the
运动框604水平设置在固定框602的上方。在本实施例中,固定框602的框体上相对凹陷设置有两个滑动槽,滑动槽内水平设置有调节滑轨,两个调节滑轨的长度方向相互平行。调节滑轨的长度方向垂直于翻转轴的轴线方向,调节滑轨上滑动配合有滑块,运动框604与滑块固定连接。The moving
凸轮轴承随动器通过第二连接件与运动框604固定连接,凸轮轴承随动器的轴承的轴线方向平行于翻转轴的轴线方向。导向块603远离夹持块601的壁面上凹陷有适于凸轮轴承随动器插入的导向槽,凸轮轴承随动器可滑动设置在导向槽内。The cam bearing follower is fixedly connected to the moving
导向槽包括相互连通的第一引导槽6031和第二引导槽6032,第一引导槽6031和第二引导槽6032呈V字形,V字形槽的内壁做了圆滑的过渡处理。The guide groove includes a
导向块603包括关于翻转轴的轴线方向对称的第一接触面6033和第二接触面6034,第一引导槽6031的长度方向平行于第一接触面6033,第一通孔6013垂直于第一接触面6033设置,第二引导槽6032的长度方向平行于第二接触面6034,第二通孔6014垂直于第二接触面6034设置。在本实施例中,当第一接触面6033水平设置时,固定槽6011的开口朝向侧边设置,第一通孔6013竖直设置;当第二接触面6034水平设置时,固定槽6011的开口朝上设置,第二通孔6014竖直设置。The
翻转机构的工作过程如下:假设初始状态时的固定槽6011的开口朝向侧边设置,此时凸轮轴承随动器位于第一引导槽6031内,第一接触面6033水平设置。The working process of the overturning mechanism is as follows: Assuming that the opening of the fixing
运动框604在外力作用下移动,凸轮轴承随动器随着运动框604移动。在凸轮轴承随动器的运动过程中,凸轮轴承随动器从第一引导槽6031逐渐运动至第二引导槽6032内,凸轮轴承随动器与导向槽之间的相互作用力使导向块603在绕着翻转轴转动。当凸轮轴承随动器位于第二引导槽6032内时,第二引导槽6032水平设置,此时固定槽6011的开口朝上设置,第二接触面6034水平设置,零件翻转完成。The
在本实施例中,每个滑动槽的槽底均凸起设置有第一吸引组,第一吸引组包括分别分布在滑动槽的两端的两个第一吸引块,两个第一吸引块的分布方向平行于调节滑轨的长度方向。In this embodiment, the bottom of each sliding groove is protruded with a first attracting group, and the first attracting group includes two first attracting blocks distributed at both ends of the sliding groove, respectively. The distribution direction is parallel to the length direction of the adjusting rail.
运动框604的每个端部的下方均对应设置有第二吸引组,第二吸引组包括两个第二吸引块,同组的两个第二吸引块的分布方向平行于调节滑轨的长度方向,第二吸引块上嵌设有第二磁铁。在本实施例中,第一吸引块采用具有铁磁性的材料制作而成,每个第二磁铁均能够与一个第一吸引块相互吸引。A second attraction group is correspondingly disposed below each end of the
凸轮轴承随动器能够随着运动板的移动在导向槽内移动,当第一引导槽6031水平设置时,位于运动板一侧的第一吸引块和第二磁铁能够相互吸引。当第二引导槽6032水平设置时,位于运动板另一侧的第一吸引块和第二磁铁能够相互吸引。相互吸引的第一吸引块和第二磁铁能够固定运动板的位置,增加导向块603和夹持块601的稳定性。The cam bearing follower can move in the guide groove with the movement of the moving plate. When the
在本实施例中,固定框602的两端的底部均延伸有水平设置的吸引板,吸引板位于导向块603的下方。In this embodiment, the bottoms of both ends of the fixing
第一接触面6033上嵌设有两个第三磁铁,第二接触面6034上嵌设有两个第四磁铁。在本实施例中,吸引板采用具有铁磁性的材料制作而成,第三磁铁和第四磁铁均能够与吸引板相互吸引。Two third magnets are embedded on the
当第一引导槽6031水平设置时,第三磁铁能够与吸引板相互吸引,相互吸引的第三磁铁和吸引板能够稳固导向块603和夹持块601的位置。When the
当第二引导槽6032水平设置时,第四磁铁能够与吸引板相互吸引,相互吸引的第四磁铁和吸引板能够稳固导向块603和夹持块601的位置。When the
在本实施例中,操作工位包括翻转工位、第一弯折工位和第二弯折工位。两个翻转工位相对设置在流转台504上,一个翻转工位上设置有第一调节机构1,另一个翻转工位上设置有第二调节机构2,第一调节机构1和第二调节机构2均用于改变零件的状态,将固定槽6011的开口朝上设置时零件所处的状态记为第一状态,将固定槽6011的开口朝向侧边设置时零件所处的状态记为第二状态。In this embodiment, the operation station includes a turning station, a first bending station and a second bending station. Two inversion stations are oppositely arranged on the
第一调节机构1用于将位于翻转工位上的零件调节至第一状态。第一调节机构1包括第一调节气缸101和第一调节块102。The first adjusting mechanism 1 is used to adjust the parts on the turning station to the first state. The first adjustment mechanism 1 includes a
第一调节气缸101设置在流转台504的外围,第一调节气缸101下方竖直设置有第一连接柱,第一连接柱的下端与底板501固定连接,第一连接柱的上端与第一调节气缸101固定连接。第一调节气缸101的伸缩杆径向指向流转台504的轴线,第一调节块102水平固定在第一调节气缸101的伸缩杆上。The
第一调节机构1的工作过程如下:第一调节气缸101的伸缩杆伸出,第一调节块102与运动框604接触后径向向内推动运动框604,运动框604在第一调节块102的驱动下沿着调节滑轨运动直至第二接触面6034水平设置,此时固定槽6011的开口朝上设置,第二通孔6014竖直设置,零件处于第一状态。The working process of the first adjusting mechanism 1 is as follows: the telescopic rod of the
第二调节机构2用于将位于翻转工位上零件调节至第二状态。第二调节机构2包括第二调节气缸201、第二调节块202和固定盘203。The second adjusting mechanism 2 is used to adjust the part located at the turning station to the second state. The second adjustment mechanism 2 includes a
固定盘203水平设置在流转台504的上方,固定盘203与固定圆盘固定连接。The fixed
第二调节气缸201固定设置在固定盘203上,第二调节气缸201的伸缩杆自凸轮分割器502的轴线径向水平向外伸出,第二调节块202水平固定在第二调节气缸201的伸缩杆上。The
第二调节机构2的工作过程如下:初始状态时,固定槽6011的开口朝上设置,第二接触面6034水平设置,零件处于第一状态。第二调节气缸201的伸缩杆伸出,第二调节块202与运动框604接触后径向向外推动运动框604,运动框604在第二调节块202的驱动下沿着调节滑轨运动直至第一接触面6033水平设置,此时固定槽6011的开口朝向侧边设置,零件处于第二状态。The working process of the second adjusting mechanism 2 is as follows: in the initial state, the opening of the fixing
多个第一弯折工位均匀设置在两个翻转工位的一侧,每个第一弯折工位对应设置有一个第一弯折机构3。A plurality of first bending stations are evenly arranged on one side of the two turning stations, and each first bending station is correspondingly provided with a
多个第二弯折工位均匀设置在两个翻转工位的另一侧,每个第二弯折工位对应设置有一个第二弯折机构4。A plurality of second bending stations are evenly arranged on the other side of the two turning stations, and each second bending station is correspondingly provided with a
在本实施例中,容纳孔内并排设置有两个夹持块601,将靠近流转台504边缘一侧设置的夹持块601记为一号夹持块601,将远离流转台504边缘一侧设置的夹持块601记为二号夹持块601。In this embodiment, two clamping
第一弯折工位和第二弯折工位的数量均为两个。The number of the first bending station and the second bending station is two.
按顺时针方向分别将两个与第一弯折工位对应的第一弯折机构3记为一号第一弯折机构3和二号第一弯折机构3,按顺时针方向分别将两个与第二弯折工位对应的第二弯折机构4记为一号第二弯折机构4和二号第二弯折机构4。一号第一弯折机构3和一号第二弯折机构4均用于弯折一号夹持块601中的零件,二号第一弯折机构3和二号第二弯折机构4均用于弯折二号夹持块601的零件。In the clockwise direction, the two
第一弯折机构3用于对处于第一状态的零件进行弯折处理,此时夹持块601的第二通孔6014竖直设置。The
第一弯折机构3包括第一压料单元、第一上弯折单元、第一下弯折单元和第二连接柱。第二连接柱竖直设置在流转台504的外围,第二连接柱的下端与底板501固定连接。The
第一压料单元包括第一压料气缸301和第一压料块302。The first pressing unit includes a first
第一压料气缸301位于第一弯折工位的上方,第一压料气缸301的伸缩杆竖直朝下设置,第一压料气缸301通过多个第三连接件与第二连接柱固定连接。第一压料块302水平设置在夹持块601的固定槽6011的上方,第一压料块302通过第四连接件与第一压料气缸301的伸缩杆固定连接。第一压料块302能够在第一压料气缸301的驱动下将处于第一状态的零件的限位板6012压紧,保证了弯折过程中零件的稳定性。The first
第一上弯折单元包括第一驱动电机303、第一导轨304、第一热压头305和第一上压块306。The first upper bending unit includes a
第一导轨304竖直设置在第一弯折工位的上方,第一导轨304通过第五连接件与第二连接柱的上端固定连接。第一导轨304内设置有第一丝杠,第一丝杠的两端分别通过轴承与第一导轨304的两端转动连接。第一驱动电机303固定设置在第一导轨304的一端,第一丝杠的一端穿过第一导轨304向外伸出,第一丝杠的一端与第一驱动电机303的转轴同轴固定连接。第一丝杠上配合设置有第一螺母,第一螺母上固定连接有第一运动块,第一热压头305竖直朝下固定在第一运动块上。第一上压块306固定设置在第一热压头305的下端,第一上压块306位于第二通孔6014的上方。The
第一下弯折单元包括第一驱动气缸307、第一滑轨308和第一下压块309。The first lower bending unit includes a
第一驱动气缸307设置在第一弯折工位的下方,第一驱动气缸307的伸缩杆竖直朝上设置,第一驱动气缸307通过第六连接件与底板501固定连接。第一驱动气缸307的侧边竖直设置有第一升降板,两个第一滑轨308并排竖直设置在第一升降板上,两个第一滑轨308分别位于第一驱动气缸307的两侧。The
第一滑轨308上滑动配合有第一滑块,两个第一滑块均与竖直设置的第一运动板固定连接,第一运动板的上端固定设置有水平设置的第一固定板,第一固定板与第一驱动气缸307的伸缩杆固定连接,第一下压块309竖直固定在第一固定板上,第一下压块309位于第二通孔6014的下方。The first sliding
第一上压块306的下端能够与第一下压块309的上端配合。The lower end of the first upper
当零件处于第一状态时,第二通孔6014竖直设置。第一下压块309在第一驱动气缸307驱动下沿着第一滑轨308向上运动,第一下压块309从下端插入第二通孔6014直至第一下压块309的上端与零件接触。第一驱动电机303驱动第一丝杠转动,第一上压块306沿着第一导轨304向下运动直至第一上压块306的下端与第一下压块309的上端配合,此时处于第一状态的零件弯折完成。When the part is in the first state, the second through
第二弯折机构4用于对处于第二状态的零件进行弯折处理,此时夹持块601的第一通孔6013竖直设置。The
第二弯折机构4包括第二压料单元、第二上弯折单元、第二下弯折单元和第三连接柱。第三连接柱竖直设置在流转台504的外围,第三连接柱的下端与底板501固定连接。The
第二压料单元包括升降气缸401、第二压料气缸402和第二压料块403。The second pressing unit includes a
升降气缸401竖直设置在流转台504的边缘的上方,升降气缸401的伸缩杆竖直朝下设置,升降气缸401通过第七连接件与第三连接柱固定连接。第二压料气缸402与升降气缸401的伸缩杆固定连接,第二压料气缸402的伸缩杆倾斜设置,第二压料气缸402的伸缩杆垂直指向处于第二状态的零件。第二压料块403固定设置在第二压料气缸402的伸缩杆上。第二压料块403能够在第二压料气缸402的驱动下将处于第二状态的零件的限位板6012压紧,保证了弯折过程中零件的稳定性。The
第二上弯折单元包括第二驱动电机404、第二导轨405、第二热压头406和第二上压块407。The second upper bending unit includes a
第二导轨405竖直设置在第二弯折工位的上方,第二导轨405通过第八连接件与第三连接柱的上端固定连接。第二导轨405内设置有第二丝杠,第二丝杠的两端分别通过轴承与第二导轨405的两端转动连接。第二驱动电机404固定设置在第二导轨405的一端,第二丝杠的一端穿过第二导轨405向外伸出,第二丝杠的一端与第二驱动电机404的转轴同轴固定连接。第二丝杠上配合设置有第二螺母,第二螺母上固定连接有第二运动块,第二热压头406竖直朝下固定在第二运动块上。第二上压块407固定设置在第二热压头406的下端,第二上压块407位于第一通孔6013的上方。The
第二下弯折单元包括第二驱动气缸408、第二滑轨409和第二下压块410。The second lower bending unit includes a
第二驱动气缸408设置在第二弯折工位的下方,第二驱动气缸408的伸缩杆竖直朝上设置,第二驱动气缸408通过第九连接件与底板501固定连接。第二驱动气缸408的侧边竖直设置有第二升降板,两个第二滑轨409并排竖直设置在第二升降板上,两个第二滑轨409分别位于第二驱动气缸408的两侧。第二滑轨409上滑动配合有第二滑块,两个第二滑块均与竖直设置的第二运动板固定连接,第二运动板的上端固定设置有水平设置的第二固定板,第二固定板与第二驱动气缸408的伸缩杆固定连接,第二下压块410竖直固定在第二固定板上,第二下压块410位于第二通孔6014的下方。The
第二上压块407的下端能够与第二下压块410的上端配合。The lower end of the second upper pressing
当零件处于第二状态时,第一通孔6013竖直设置。第二下压块410在第二驱动气缸408驱动下沿着第二滑轨409向上运动,第二下压块410从下端插入第一通孔6013直至第二下压块410的上端与零件接触。第二驱动电机404驱动第二丝杠转动,第二上压块407沿着第二导轨405向下运动直至第二上压块407的下端与第二下压块410的上端配合,此时处于第二状态的零件弯折完成。When the part is in the second state, the first through
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对所述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of such terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiment according to the present invention as inspiration, through the above description, relevant staff can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present utility model is not limited to the content in the description, and its technical scope must be determined according to the scope of the claims.
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CN115069853A (en) * | 2021-03-15 | 2022-09-20 | 广东博智林机器人有限公司 | Bending device and bending system with same |
CN119681142A (en) * | 2025-02-24 | 2025-03-25 | 浙江恒亚电子科技有限公司 | A special processing equipment for S-bend pins for IGBT modules |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115069853A (en) * | 2021-03-15 | 2022-09-20 | 广东博智林机器人有限公司 | Bending device and bending system with same |
CN119681142A (en) * | 2025-02-24 | 2025-03-25 | 浙江恒亚电子科技有限公司 | A special processing equipment for S-bend pins for IGBT modules |
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