CN116379070B - Full-automatic assembly equipment and method for thin-wall angular contact bearing ring - Google Patents

Full-automatic assembly equipment and method for thin-wall angular contact bearing ring Download PDF

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Publication number
CN116379070B
CN116379070B CN202310510102.7A CN202310510102A CN116379070B CN 116379070 B CN116379070 B CN 116379070B CN 202310510102 A CN202310510102 A CN 202310510102A CN 116379070 B CN116379070 B CN 116379070B
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China
Prior art keywords
frame
variable
fixedly connected
assembly
clamping mechanism
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CN116379070A (en
Inventor
赵金鹏
朱勤
孙友峰
许永贵
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Anhui Jiarui Bearing Co ltd
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Anhui Jiarui Bearing Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • F16C43/06Placing rolling bodies in cages or bearings
    • F16C43/08Placing rolling bodies in cages or bearings by deforming the cages or the races
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The invention relates to the technical field of bearing assembly, in particular to full-automatic assembly equipment and a method for a thin-wall angular contact bearing ring, wherein when the existing thin-wall angular contact bearing ring assembly equipment is used for assembling a thin-wall angular contact bearing, a columnar positioning piece is often used for positioning an inner ring assembly, a clearance fit is often adopted for a fit mode between the inner ring assembly and the columnar positioning piece, the clearance fit ensures the convenience of the inner ring assembly detachment, but the clearance fit ensures the positioning accuracy of the inner ring assembly to be reduced, and the technical problems of the convenience of the inner ring assembly detachment and the positioning accuracy cannot be simultaneously ensured, and the full-automatic assembly equipment comprises a box body, wherein a rotation feeding mechanism, a displacement adjusting mechanism, a center positioning mechanism, a magnetic heating mechanism and an isolating mechanism are respectively arranged on the box body; the invention has the beneficial effects that: the thin-wall angular contact bearing can be assembled conveniently and rapidly, and convenience and positioning accuracy of the inner ring assembly in detachment can be guaranteed simultaneously.

Description

Full-automatic assembly equipment and method for thin-wall angular contact bearing ring
Technical Field
The invention relates to the technical field of bearing assembly, in particular to full-automatic assembly equipment and method for a thin-wall angular contact bearing ring.
Background
Bearings are an important component in contemporary mechanical devices. Its main function is to support the mechanical rotator, reduce the friction coefficient in the course of its movement and ensure its rotation accuracy, and according to the difference of friction properties of the moving element, the bearings can be divided into two main classes of rolling bearings and sliding bearings. Among them, the rolling bearing has been standardized and serialized, but its radial size, vibration and noise are large and price is high compared with the sliding bearing. An angular ball bearing is one type of bearing, and can bear both radial and axial loads. Can work at a higher rotational speed. The larger the contact angle, the higher the axial bearing capacity. High precision and high speed bearings typically take a 15 degree contact angle. Under axial force, the contact angle increases. The thin-wall bearing realizes an extremely thin bearing section and also realizes miniaturization and light weight of products. The lubrication method of the bearing is divided into grease lubrication and oil lubrication.
The bearing generally consists of four parts, namely an inner ring, an outer ring, rolling bodies and a retainer, wherein the inner ring is matched with the shaft and rotates together with the shaft; the outer ring is matched with the bearing seat to play a supporting role; the rolling bodies are arranged between the inner ring and the outer ring by means of a retainer, and the shape, the size and the number of the rolling bodies directly influence the service performance and the service life of the bearing; the retainer can uniformly distribute the rolling bodies, prevent the rolling bodies from falling off, guide the rolling bodies to rotate and play a role in lubrication. The high-speed bearing is assembled by firstly assembling the inner ring, the retainer and the rolling bodies into an inner ring assembly, and then assembling the inner ring assembly and the outer ring.
When the existing thin-wall angular contact bearing ring assembling equipment is used for assembling a thin-wall angular contact bearing, a columnar locating piece is often used for locating an inner ring assembly, but in order to facilitate the detachment of the inner ring assembly, a clearance fit is often adopted between the inner ring assembly and the columnar locating piece, the convenience of detachment of the inner ring assembly is ensured by the locating mode, the positioning accuracy of the inner ring assembly is reduced due to the clearance fit, and the convenience of detachment of the inner ring assembly and the positioning accuracy cannot be ensured simultaneously.
Disclosure of Invention
The invention aims to provide full-automatic assembly equipment and method for a thin-wall angular contact bearing ring, which are used for solving the technical problems that when the traditional thin-wall angular contact bearing ring assembly equipment is used for assembling a thin-wall angular contact bearing, a columnar positioning piece is often used for positioning an inner ring assembly, but in order to facilitate the detachment of the inner ring assembly, a clearance fit is often adopted for the matching mode between the inner ring assembly and the columnar positioning piece, the convenience of detachment of the inner ring assembly is ensured by the positioning mode, but the positioning accuracy of the inner ring assembly is reduced due to the clearance fit, and the convenience of detachment of the inner ring assembly and the positioning accuracy cannot be simultaneously ensured.
The aim of the invention can be achieved by the following technical scheme:
The utility model provides a full-automatic equipment of thin wall angular contact bearing lasso, includes the box, be equipped with rotation feeding mechanism, displacement adjustment mechanism, central positioning mechanism, magnetic heating mechanism and isolation mechanism on the box respectively, displacement adjustment mechanism is connected with displacement clamp fixed establishment, isolation mechanism and rotation feeding mechanism sliding connection, central positioning mechanism includes the base frame with box fixed connection, fixed mounting has the multiunit clearance structure of drifting with displacement clamp fixed establishment looks adaptation on the base frame, fixed mounting has multiunit location arc board on the base frame, base frame mid-portion fixed mounting has the center frame, the multiunit spout has been seted up in the center frame, fixed mounting has multiunit electro-magnet in the spout, spout sliding connection has the link frame, the one end fixed mounting of link frame towards the electro-magnet, install first spring between permanent magnet and the electro-magnet, link frame other end fixed mounting has the filling board with location arc board swing joint, magnetic heating mechanism includes fixed mounting in the box annular cover, fixed mounting has the magnetic induction coil in the annular cover.
As a further improvement of the invention: the rotary feeding mechanism comprises an annular fixing frame fixedly connected with the box body, the annular fixing frame is rotationally connected with a rotary table, the rotary table is in sliding connection with the isolation mechanism, a first motor is fixedly installed in the annular fixing frame, a gear is fixedly installed at the output end of the first motor, a gear ring is connected with the gear in a meshed mode, and the gear ring is fixedly connected with the rotary table.
As a further improvement of the invention: the displacement adjustment mechanism comprises a plurality of groups of first driving telescopic rods fixedly connected with the box body, a wire slot frame is fixedly arranged at the moving end of the first driving telescopic rods, the wire slot frame is slidably arranged in the box body, a second motor is fixedly connected with the wire slot frame, a screw is fixedly arranged on an output shaft of the second motor, a moving seat is in threaded connection with the wire slot frame in a sliding manner, and the moving seat is fixedly connected with the variable-distance clamping mechanism.
As a further improvement of the invention: the variable-pitch clamping mechanism comprises a hollow frame fixedly connected with a movable seat, a second active telescopic rod is fixedly installed in the hollow frame, a driving frame is fixedly installed at one end of the second active telescopic rod, a hinged frame is hinged to the driving frame, a clamping frame is hinged to the hinged frame, a plate body is fixedly installed at the end part of the clamping frame, a distance adjusting structure is connected to the clamping frame, and the distance adjusting structure is fixedly connected with the hollow frame.
As a further improvement of the invention: the distance adjusting structure comprises a third motor fixedly connected with the hollow frame, a chute frame is fixedly arranged on an output shaft of the third motor, a plurality of groups of chute are arranged on the chute frame, a slide rod is connected with the chute in a sliding mode, a strip-shaped seat is fixedly connected with the slide rod, the strip-shaped seat is hinged to the clamping frame, and a support fixedly connected with the hollow frame is connected with the strip-shaped seat in a sliding mode.
As a further improvement of the invention: the clearance is moved the structure and is included the cover body with base table fixed connection, cover body sliding connection has the support frame, install the second spring between support frame and the cover body, support frame and base table sliding connection.
As a further improvement of the invention: the isolation mechanism comprises an isolation cover fixedly connected with the box body, curtain curtains are symmetrically arranged on the isolation cover, and the isolation cover is in sliding connection with the turntable.
The working method of the full-automatic assembly equipment of the thin-wall angular contact bearing ring comprises the following steps:
step one: the rolling body, the retainer and the inner ring are assembled into an integrated assembly and the outer ring are respectively placed on a rotary feeding mechanism (2);
step two: the displacement adjusting mechanism (3) drives the variable-pitch clamping mechanism (4) to move, the variable-pitch clamping mechanism (4) clamps the assembly, the displacement adjusting mechanism (3) drives the variable-pitch clamping mechanism (4) to move again, the variable-pitch clamping mechanism (4) transfers the assembly onto the base table (6), and an inner ring in the assembly is sleeved on an annular surface formed by the filling plate (15) and the positioning arc plate (8);
step three: the displacement adjusting mechanism (3) enables the outer ring to move into the annular sleeve (46) in a mode of driving the variable-pitch clamping mechanism (4) to move, eddy currents generated in the outer ring by the magnetic induction coil (47) are heated and expanded;
step four: the displacement adjusting mechanism (3) enables the outer ring to move towards the assembly by driving the variable-pitch clamping mechanism (4) to move, and the outer ring which is expanded by heating is assembled with the assembly;
Step five: the electromagnet (11) is electrified and magnetically attracts the permanent magnet (13), the permanent magnet (13) moves to the electromagnet (11), the first spring (14) is compressed by the permanent magnet (13), the permanent magnet (13) drives the filling plate (15) to be separated from the positioning arc plate (8) through the linkage frame (12), the displacement adjusting mechanism (3) drives the variable-pitch clamping mechanism (4) to move, the variable-pitch clamping mechanism (4) presses the clearance moving structure (7) and clamps the assembled bearing, and the displacement adjusting mechanism (3) enables the assembled bearing to fall onto the displacement adjusting mechanism (3) again in a mode of driving the variable-pitch clamping mechanism (4) to move.
Compared with the prior art, the invention has the beneficial effects that:
1. The rolling elements, the retainer and the inner ring are assembled together to form an assembly, the assembly is placed on the rotary feeding mechanism through the isolating mechanism, the rotary feeding mechanism and the displacement adjusting mechanism are matched, the assembly is transported to the bottom table through the variable-pitch clamping mechanism, the inner side surface of the inner ring in the assembly is attached to the annular surface formed by the filling plate and the positioning arc plate, at the moment, the inner ring and the annular surface form interference fit, the displacement adjusting mechanism enables the outer ring to move into the annular sleeve in a mode of driving the variable-pitch clamping mechanism to move, the outer ring is suspended in the annular sleeve, vortex generated in the outer ring by the magnetic induction coil, the outer ring heats and expands, then the displacement adjusting mechanism enables the outer ring to move towards the assembly in a mode of driving the variable-pitch clamping mechanism to move, at the moment, the outer ring and the assembly are assembled, and the outer ring and the assembly form a bearing, and the assembly can be used for conveniently and rapidly assembling the thin-wall angular contact bearing through the treatment;
2. through the cooperation of the electromagnet, the permanent magnet, the linkage frame, the sliding chute, the filling plate and the positioning arc plate, the variable-pitch clamping mechanism presses the clearance shifting structure and clamps the inner ring of the assembled bearing, and forces are applied to the inner side surface and the bottom of the inner ring, so that the bearing is separated from the positioning arc plate.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic perspective view of a variable-pitch clamping mechanism according to the present invention;
FIG. 3 is a schematic perspective view of another view of the variable pitch clamping mechanism of the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 1A according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 2B according to the present invention;
FIG. 6 is a schematic structural view of the centering mechanism of the present invention;
Fig. 7 is a schematic view of the internal structure of the gap-shifting structure of the present invention.
In the figure: 1. a case; 2. rotating the feeding mechanism; 3. a displacement adjusting mechanism; 4. a variable-pitch clamping mechanism; 5. a center positioning mechanism; 6. a base table; 7. a gap-shifting structure; 8. positioning an arc plate; 9. a center frame; 10. a chute; 11. an electromagnet; 12. a linkage frame; 13. a permanent magnet; 14. a first spring; 15. filling plates; 16. an isolation mechanism; 17. an annular fixing frame; 18. a turntable; 19. a first motor; 20. a gear; 21. a gear ring; 22. the first active telescopic rod; 23. a wire slot frame; 24. a second motor; 25. a screw; 26. a movable seat; 27. a hollow frame; 28. the second active telescopic rod; 29. a drive rack; 30. a hinge bracket; 31. a clamping frame; 32. a plate body; 33. a distance adjusting structure; 34. a third motor; 35. a chute frame; 36. a chute; 37. a slide bar; 38. a strip-shaped seat; 39. a bracket; 40. a sleeve body; 41. a support frame; 42. a second spring; 43. an isolation cover; 44. a curtain; 45. a magnetic heating mechanism; 46. an annular sleeve; 47. a magnetic induction coil.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
When the existing thin-wall angular contact bearing ring assembling equipment assembles a thin-wall angular contact bearing, a columnar locating piece is often used for locating an inner ring assembly, but in order to facilitate the detachment of the inner ring assembly, a clearance fit is often adopted in a fit mode between the inner ring assembly and the columnar locating piece, the convenience of detachment of the inner ring assembly is ensured by the locating mode, the clearance fit reduces the locating accuracy of the inner ring assembly, the convenience of detachment of the inner ring assembly and the accuracy of location cannot be ensured at the same time, and the following technical scheme is provided for solving the problem:
As shown in fig. 1-7, full-automatic assembly equipment of a thin-wall angular contact bearing ring comprises a box body 1, wherein a rotary feeding mechanism 2, a displacement adjusting mechanism 3, a central positioning mechanism 5, a magnetic heating mechanism 45 and an isolating mechanism 16 are respectively arranged on the box body 1, the displacement adjusting mechanism 3 is connected with a variable-distance clamping mechanism 4, the isolating mechanism 16 is in sliding connection with the rotary feeding mechanism 2, the central positioning mechanism 5 comprises a bottom table 6 fixedly connected with the box body 1, a plurality of groups of clearance drifting structures 7 matched with the variable-distance clamping mechanism 4 are fixedly arranged on the bottom table 6, a plurality of groups of positioning arc plates 8 are fixedly arranged on the bottom table 6, a central frame 9 is fixedly arranged in the middle of the bottom table 6, a plurality of groups of sliding grooves 10 are formed in the central frame 9, a plurality of groups of electromagnets 11 are fixedly arranged in the sliding grooves 10, a linkage frame 12 is fixedly arranged towards one end of the electromagnets 11, a first spring 14 is arranged between the permanent magnet 13 and the electromagnets 11, the other end of the linkage frame 12 is fixedly provided with a filling plate 15 movably connected with the positioning arc plates 8, the magnetic heating mechanism 45 comprises a ring-shaped sleeve 46 fixedly arranged in the box body 1, and a ring-shaped induction coil 47 is fixedly arranged in the ring-shaped sleeve 46;
The rotary feeding mechanism 2 comprises an annular fixing frame 17 fixedly connected with the box body 1, the annular fixing frame 17 is rotationally connected with a rotary table 18, the rotary table 18 is provided with a containing groove, the rotary table 18 is in sliding connection with the isolation mechanism 16, a first motor 19 is fixedly arranged in the annular fixing frame 17, a gear 20 is fixedly arranged at the output end of the first motor 19, the gear 20 is in meshed connection with a gear ring 21, and the gear ring 21 is fixedly connected with the rotary table 18; the first motor 19 drives the gear ring 21 to rotate through the gear 20, the gear ring 21 drives the turntable 18 to rotate, the turntable 18 is used for bearing workpieces in the assembly process, and the workpieces move along with the rotation of the turntable 18;
The displacement adjusting mechanism 3 comprises a plurality of groups of first active telescopic rods 22 fixedly connected with the box body 1, wherein the first active telescopic rods 22 are hydraulic telescopic rods or electric telescopic rods, a wire slot frame 23 is fixedly arranged at the moving end of each first active telescopic rod 22, the wire slot frame 23 is slidably arranged in the box body 1, a second motor 24 is fixedly connected with the wire slot frame 23, a screw 25 is fixedly arranged on an output shaft of the second motor 24, the screw 25 is in threaded connection with a movable seat 26 slidably connected with the wire slot frame 23, and the movable seat 26 is fixedly connected with the variable-pitch clamping mechanism 4; the first active telescopic rod 22 is used for adjusting the height of the wire slot frame 23, the screw 25 rotates and drives the movable seat 26 to slide along the wire slot frame 23 under the drive of the second motor 24, and the movable seat 26 drives the variable-pitch clamping mechanism 4 to move;
The variable-pitch clamping mechanism 4 comprises a hollow frame 27 fixedly connected with a movable seat 26, a second active telescopic rod 28 is fixedly arranged in the hollow frame 27, a driving frame 29 is fixedly arranged at one end of the second active telescopic rod 28, a plurality of groups of hinge frames 30 are hinged to the driving frame 29, a clamping frame 31 is hinged to the hinge frames 30, a plate body 32 is fixedly arranged at the end part of the clamping frame 31, and when the outer ring is heated and expanded, only the plate body 32 is used for providing support for the outer ring, so that the clamping frame 31 is prevented from limiting the expansion of the outer ring, the clamping frame 31 is connected with a distance adjusting structure 33, the distance adjusting structure 33 is used for adjusting the distance between the clamping frames 31, and the distance adjusting structure 33 is fixedly connected with the hollow frame 27; the second active telescopic rod 28 drives the driving frame 29 to move in a way that the driving frame 29 drives the clamping frame 31 to move through the hinge frame 30, the clamping frame 31 turns over and carries out clamping operation, the inner wall of the clamping frame 31 is used for being attached to the outer wall of the outer ring, and the outer wall of the clamping frame 31 is used for being attached to the inner wall of the inner ring;
The distance adjusting structure 33 comprises a third motor 34 fixedly connected with the hollow frame 27, a chute frame 35 is fixedly arranged on an output shaft of the third motor 34, a plurality of groups of chute 36 are arranged on the chute frame 35, a slide rod 37 is slidably connected with the chute 36, a strip-shaped seat 38 is fixedly connected with the slide rod 37, the strip-shaped seat 38 is hinged with the clamping frame 31, and a bracket 39 fixedly connected with the hollow frame 27 is slidably connected with the strip-shaped seat 38; the third motor 34 drives the chute frame 35 to rotate, so that the slide rod 37 drives the strip-shaped seat 38 to move, and the strip-shaped seat 38 drives the clamping frame 31 to move, thereby adjusting the position of the clamping frame 31;
The gap transpiration structure 7 comprises a sleeve body 40 fixedly connected with the base table 6, the sleeve body 40 is connected with a support 41 in a sliding manner, a second spring 42 is arranged between the support 41 and the sleeve body 40, and the support 41 is connected with the base table 6 in a sliding manner; when the plate 32 presses the supporting frame 41, the second spring 42 is compressed by the supporting frame 41, and the plate 32 moves to the bottom of the inner ring along with the adjustment of the position of the clamping frame 31 by the distance adjusting structure 33, and the clamping frame 31 at the bottom of the inner ring is attached to the inner wall of the inner ring by the rear plate 32, so that the variable-distance clamping mechanism 4 clamps the inner ring;
The isolation mechanism 16 comprises an isolation cover 43 fixedly connected with the box body 1, curtain 44 are symmetrically arranged on the isolation cover 43, and the isolation cover 43 is in sliding connection with the turntable 18; by providing the curtain 44, the tank 1 is separated from the outside space;
The rolling elements, the retainer and the inner ring are assembled together to form an assembly to be placed on the rotary feeding mechanism 2 through the isolating mechanism 16, the outer ring is placed at the other position on the rotary feeding mechanism 2 through the isolating mechanism 16, the rotary feeding mechanism 2 drives the assembly and the outer ring to move, the displacement adjusting mechanism 3 drives the variable-pitch clamping mechanism 4 to move and the variable-pitch clamping mechanism 4 clamps the assembly, then the displacement adjusting mechanism 3 drives the variable-pitch clamping mechanism 4 to move again, the variable-pitch clamping mechanism 4 transfers the assembly to the bottom table 6, the inner side surface of the inner ring in the assembly is attached to the annular surface formed by the filling plate 15 and the positioning arc plate 8, at the moment, the inner ring and the annular surface form interference fit, the displacement adjusting mechanism 3 enables the outer ring to move into the annular sleeve 46 in a mode of driving the variable-pitch clamping mechanism 4, the outer ring is suspended in the annular sleeve 46, the magnetic induction coil 47 generates eddy current in the outer ring, the outer ring is heated up to expand, then the displacement adjusting mechanism 3 drives the variable-pitch clamping mechanism 4 to move into the assembly, and the assembly can be assembled conveniently and rapidly.
Embodiment two:
as shown in fig. 1-7, the center positioning mechanism 5 comprises a base table 6 fixedly connected with a box body 1, a plurality of groups of clearance moving structures 7 matched with the variable-pitch clamping mechanism 4 are fixedly arranged on the base table 6, a plurality of groups of positioning arc plates 8 are fixedly arranged on the base table 6, a center frame 9 is fixedly arranged in the middle of the base table 6, a plurality of groups of sliding grooves 10 are formed in the center frame 9, a plurality of groups of electromagnets 11 are fixedly arranged in the sliding grooves 10, the sliding grooves 10 are in sliding connection with a linkage frame 12, a permanent magnet 13 is fixedly arranged at one end, facing the electromagnets 11, of the linkage frame 12, a first spring 14 is arranged between the permanent magnet 13 and the electromagnets 11, and a filling plate 15 movably connected with the positioning arc plates 8 is fixedly arranged at the other end of the linkage frame 12;
The displacement adjusting mechanism 3 comprises a plurality of groups of first active telescopic rods 22 fixedly connected with the box body 1, wherein the first active telescopic rods 22 are hydraulic telescopic rods or electric telescopic rods, a wire slot frame 23 is fixedly arranged at the moving end of each first active telescopic rod 22, the wire slot frame 23 is slidably arranged in the box body 1, a second motor 24 is fixedly connected with the wire slot frame 23, a screw 25 is fixedly arranged on an output shaft of the second motor 24, the screw 25 is in threaded connection with a movable seat 26 slidably connected with the wire slot frame 23, and the movable seat 26 is fixedly connected with the variable-pitch clamping mechanism 4; the first active telescopic rod 22 is used for adjusting the height of the wire slot frame 23, the screw 25 rotates and drives the movable seat 26 to slide along the wire slot frame 23 under the drive of the second motor 24, and the movable seat 26 drives the variable-pitch clamping mechanism 4 to move;
The variable-pitch clamping mechanism 4 comprises a hollow frame 27 fixedly connected with a movable seat 26, a second active telescopic rod 28 is fixedly arranged in the hollow frame 27, a driving frame 29 is fixedly arranged at one end of the second active telescopic rod 28, a plurality of groups of hinge frames 30 are hinged to the driving frame 29, a clamping frame 31 is hinged to the hinge frames 30, a plate body 32 is fixedly arranged at the end part of the clamping frame 31, and when the outer ring is heated and expanded, only the plate body 32 is used for providing support for the outer ring, so that the clamping frame 31 is prevented from limiting the expansion of the outer ring, the clamping frame 31 is connected with a distance adjusting structure 33, the distance adjusting structure 33 is used for adjusting the distance between the clamping frames 31, and the distance adjusting structure 33 is fixedly connected with the hollow frame 27; the second active telescopic rod 28 drives the driving frame 29 to move in a way that the driving frame 29 drives the clamping frame 31 to move through the hinge frame 30, the clamping frame 31 turns over and carries out clamping operation, the inner wall of the clamping frame 31 is used for being attached to the outer wall of the outer ring, and the outer wall of the clamping frame 31 is used for being attached to the inner wall of the inner ring;
Through electro-magnet 11 magnetism attracting permanent magnet 13 for permanent magnet 13 removes to electro-magnet 11, and linkage frame 12 takes place relative slip with spout 10, and permanent magnet 13 passes through linkage frame 12 and drives and fills up the board 15 and break away from positioning arc board 8 to for displacement clamping mechanism 4 clearance moves structure 7 and provides the space, contact displacement adjustment mechanism 3 adjusts displacement clamping mechanism 4's position, displacement clamping mechanism 4 presses clearance to move structure 7 and presss from both sides the inner circle of the bearing that the equipment was accomplished, thereby the medial surface and the bottom application of force of inner circle, thereby make the bearing break away from positioning arc board 8. According to the application, the precision of positioning the inner ring in the process of assembling the bearing is improved by the interference fit mode of the central positioning mechanism 5 and the inner ring, and after the assembly is completed, the gap moving structure 7 and the filling plate 15 are utilized to provide a multidirectional force application space for the variable-pitch clamping mechanism 4 to pull the inner ring, so that the bearing in the interference fit state is conveniently taken out, and the convenience of detachment of the inner ring assembly and the precision of positioning can be simultaneously ensured.
Embodiment III:
As shown in fig. 1 to 7, on the basis of the first embodiment and the second embodiment, the working method of the full-automatic assembly device of the thin-wall angular contact bearing ring comprises the following steps:
Step one: the rolling bodies, the retainers and the inner rings are assembled into an integrated assembly and the outer rings are respectively placed on a rotary table (18);
Step two: the first active telescopic rod 22 works to adjust the height of the wire slot frame 23, the second motor 24 works to drive the screw rod 25 to rotate and drive the movable seat 26 to slide along the wire slot frame 23, the movable seat 26 drives the variable-pitch clamping mechanism 4 to move, the second active telescopic rod 28 drives the clamping frame 31 to move through the hinged frame 30 by driving the driving frame 29, the clamping frame 31 turns over and clamps, the inner wall of the clamping frame 31 is used for being attached to the outer wall of the outer ring, the outer wall of the clamping frame 31 is used for being attached to the inner wall of the inner ring, the movable seat 26 works through the second motor 24 to drive the variable-pitch clamping mechanism (4) to move again, the variable-pitch clamping mechanism (4) transfers the assembly to the base table (6), and the inner ring in the assembly is sleeved on the annular surface formed by the filling plate (15) and the positioning arc plate (8);
Step three: the second motor 24 works to drive the variable-pitch clamping mechanism (4) to move by the moving seat 26, so that the outer ring moves into the annular sleeve (46), eddy currents generated in the outer ring by the magnetic induction coil (47) are generated, and the outer ring is heated and expanded;
step four: the second motor 24 works to enable the movable seat 26 to drive the variable-pitch clamping mechanism (4) to move, so that the outer ring moves towards the assembly, and the outer ring which is expanded by heating is assembled with the assembly;
step five: the electromagnet (11) is electrified and magnetically attracts the permanent magnet (13), the permanent magnet (13) moves to the electromagnet (11), the first spring (14) is compressed by the permanent magnet (13), the permanent magnet (13) drives the filling plate (15) to be separated from the positioning arc plate (8) through the linkage frame (12), the movable seat 26 is enabled to drive the variable-distance clamping mechanism (4) to move through the work of the second motor 24, the clamping frame 31 moves to drive the plate body 32 to press the supporting frame 41, the second spring 42 is compressed by the supporting frame 41, the plate body 32 is enabled to move to the bottom of the inner ring, the rear plate body 32 is attached to the inner ring bottom clamping frame 31 and attached to the inner ring wall, the variable-distance clamping mechanism 4 is enabled to clamp the inner ring, the movable seat 26 is enabled to drive the variable-distance clamping mechanism (4) to move through the work of the second motor 24, and the assembled bearing falls onto the displacement adjusting mechanism (3) again.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.

Claims (4)

1. The full-automatic assembly equipment for the thin-wall angular contact bearing ring comprises a box body (1), and is characterized in that a rotary feeding mechanism (2), a displacement adjusting mechanism (3), a center positioning mechanism (5), a magnetic heating mechanism (45) and an isolating mechanism (16) are respectively arranged on the box body (1), the displacement adjusting mechanism (3) is connected with a variable-distance clamping mechanism (4), the isolating mechanism (16) is in sliding connection with the rotary feeding mechanism (2), the center positioning mechanism (5) comprises a base table (6) fixedly connected with the box body (1), a plurality of groups of clearance transplating structures (7) matched with the variable-distance clamping mechanism (4) are fixedly arranged on the base table (6), a plurality of groups of positioning arc plates (8) are fixedly arranged on the base table (6), a center frame (9) is fixedly arranged in the middle of the base table (6), a plurality of groups of sliding grooves (10) are formed in the center frame (9), a plurality of groups of electromagnets (11) are fixedly arranged in the sliding grooves (10), the sliding grooves (10) are in sliding connection with a frame (12), the linkage frame (12) faces towards one end of the electromagnets (11) and one permanent magnet (13) is fixedly arranged between the permanent magnet (13), the other end of the linkage frame (12) is fixedly provided with a filling plate (15) which is movably connected with the positioning arc plate (8), the magnetic heating mechanism (45) comprises an annular sleeve (46) fixedly arranged in the box body (1), and a magnetic induction coil (47) is fixedly arranged in the annular sleeve (46);
The displacement adjusting mechanism (3) comprises a plurality of groups of first active telescopic rods (22) fixedly connected with the box body (1), a wire slot frame (23) is fixedly arranged at the moving end of the first active telescopic rods (22), the wire slot frame (23) is slidably arranged in the box body (1), a second motor (24) is fixedly connected with the wire slot frame (23), a screw (25) is fixedly arranged on an output shaft of the second motor (24), the screw (25) is in threaded connection with a moving seat (26) slidably connected with the wire slot frame (23), and the moving seat (26) is fixedly connected with the variable-distance clamping mechanism (4);
The variable-pitch clamping mechanism (4) comprises a hollow frame (27) fixedly connected with a movable seat (26), a second active telescopic rod (28) is fixedly installed in the hollow frame (27), a driving frame (29) is fixedly installed at one end of the second active telescopic rod (28), a hinged frame (30) is hinged to the driving frame (29), a clamping frame (31) is hinged to the hinged frame (30), a plate body (32) is fixedly installed at the end part of the clamping frame (31), a distance adjusting structure (33) is connected to the clamping frame (31), and the distance adjusting structure (33) is fixedly connected with the hollow frame (27);
The distance adjusting structure (33) comprises a third motor (34) fixedly connected with the hollow frame (27), a chute frame (35) is fixedly arranged on an output shaft of the third motor (34), a plurality of groups of chute (36) are arranged on the chute frame (35), the chute (36) is slidably connected with a slide bar (37), the slide bar (37) is fixedly connected with a strip-shaped seat (38), the strip-shaped seat (38) is hinged with the clamping frame (31), and the strip-shaped seat (38) is slidably connected with a bracket (39) fixedly connected with the hollow frame (27);
The gap drifting structure (7) comprises a sleeve body (40) fixedly connected with the base table (6), the sleeve body (40) is connected with a support frame (41) in a sliding mode, a second spring (42) is installed between the support frame (41) and the sleeve body (40), and the support frame (41) is connected with the base table (6) in a sliding mode.
2. The full-automatic assembly equipment of a thin-wall angular contact bearing ring according to claim 1, wherein the rotary feeding mechanism (2) comprises an annular fixing frame (17) fixedly connected with the box body (1), the annular fixing frame (17) is rotationally connected with a rotary table (18), the rotary table (18) is in sliding connection with the isolation mechanism (16), a first motor (19) is fixedly installed in the annular fixing frame (17), a gear (20) is fixedly installed at the output end of the first motor (19), the gear (20) is in meshed connection with a gear ring (21), and the gear ring (21) is fixedly connected with the rotary table (18).
3. The full-automatic assembly equipment of the thin-wall angular contact bearing ring according to claim 1, wherein the isolation mechanism (16) comprises an isolation cover (43) fixedly connected with the box body (1), curtain (44) are symmetrically arranged on the isolation cover (43), and the isolation cover (43) is in sliding connection with the rotary table (18).
4. The full-automatic assembly method of the thin-wall angular contact bearing ring, which adopts the full-automatic assembly equipment of the thin-wall angular contact bearing ring as claimed in claim 1, is characterized by comprising the following steps:
step one: the rolling body, the retainer and the inner ring are assembled into an integrated assembly and the outer ring are respectively placed on a rotary feeding mechanism (2);
Step two: the displacement adjusting mechanism (3) drives the variable-pitch clamping mechanism (4) to move, the variable-pitch clamping mechanism (4) clamps the assembly, the displacement adjusting mechanism (3) drives the variable-pitch clamping mechanism (4) to move again, the variable-pitch clamping mechanism (4) transfers the assembly onto the base table (6), and an inner ring in the assembly is sleeved on an annular surface formed by the filling plate (15) and the positioning arc plate (8);
Step three: the displacement adjusting mechanism (3) enables the outer ring to move into the annular sleeve (46) in a mode of driving the variable-pitch clamping mechanism (4) to move, eddy currents generated in the outer ring by the magnetic induction coil (47) are heated and expanded;
Step four: the displacement adjusting mechanism (3) enables the outer ring to move towards the assembly by driving the variable-pitch clamping mechanism (4) to move, and the outer ring which is expanded by heating is assembled with the assembly;
step five: the electromagnet (11) is electrified and magnetically attracts the permanent magnet (13), the permanent magnet (13) moves to the electromagnet (11), the first spring (14) is compressed by the permanent magnet (13), the permanent magnet (13) drives the filling plate (15) to be separated from the positioning arc plate (8) through the linkage frame (12), the displacement adjusting mechanism (3) drives the variable-pitch clamping mechanism (4) to move, the variable-pitch clamping mechanism (4) presses the clearance moving structure (7) and clamps the assembled bearing, and the displacement adjusting mechanism (3) enables the assembled bearing to fall onto the displacement adjusting mechanism (3) again in a mode of driving the variable-pitch clamping mechanism (4) to move.
CN202310510102.7A 2023-05-08 2023-05-08 Full-automatic assembly equipment and method for thin-wall angular contact bearing ring Active CN116379070B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107676393A (en) * 2017-09-01 2018-02-09 宁波创先轴承有限公司 A kind of assembling equipment for being easy to plastic bearing to assemble
CN111805200A (en) * 2020-07-27 2020-10-23 苏州市通达自动扶梯配件厂 Automatic roller device that impresses of bearing
CN112128255A (en) * 2020-10-26 2020-12-25 烟台汽车工程职业学院 Automatic assembling device for inner ring and outer ring of high-speed bearing for machinery
JP2021014006A (en) * 2019-07-15 2021-02-12 練韓奇 Assembly of ball bearing and quality detection facility

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107676393A (en) * 2017-09-01 2018-02-09 宁波创先轴承有限公司 A kind of assembling equipment for being easy to plastic bearing to assemble
JP2021014006A (en) * 2019-07-15 2021-02-12 練韓奇 Assembly of ball bearing and quality detection facility
CN111805200A (en) * 2020-07-27 2020-10-23 苏州市通达自动扶梯配件厂 Automatic roller device that impresses of bearing
CN112128255A (en) * 2020-10-26 2020-12-25 烟台汽车工程职业学院 Automatic assembling device for inner ring and outer ring of high-speed bearing for machinery

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
一种外圈断裂式薄壁轴承装配方法;李兵建等;轴承;20170430(第04期);第26, 27, 30页 *

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