CN210745840U - Heat pipe radiator applied to 5G base station - Google Patents

Heat pipe radiator applied to 5G base station Download PDF

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Publication number
CN210745840U
CN210745840U CN201921752062.2U CN201921752062U CN210745840U CN 210745840 U CN210745840 U CN 210745840U CN 201921752062 U CN201921752062 U CN 201921752062U CN 210745840 U CN210745840 U CN 210745840U
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heat
heat pipe
pipe
section
base station
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王富家
姜春晖
陈航
董桂馥
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Dalian University
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Dalian University
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Abstract

A heat pipe radiator applied to a 5G base station belongs to the field of antennas. Comprises a heat conduction flat plate, a heat pipe and a heat radiating fin; one side of the heat conduction flat plate is connected with an MIMO chip, the heat conduction flat plate is provided with a plurality of pipe grooves, the evaporation section in the middle of the heat pipe is positioned in the pipe grooves, the condensation sections at the two ends of the heat pipe are bent towards the other side of the heat conduction flat plate, and the condensation sections are connected with the radiating fins. The utility model discloses a heat that the phase transition of working medium sent the MIMO chip is from copper heat conduction flat board in the high-speed transmission to the air of evaporation zone and condensation zone, effectively reduces the temperature of MIMO chip to improve the slow problem of MIMO antenna heat dissipation.

Description

一种应用于5G基站的热管散热器A heat pipe radiator applied to 5G base stations

技术领域technical field

本实用新型涉及天线领域,尤其涉及一种应用于5G基站的热管散热器。The utility model relates to the field of antennas, in particular to a heat pipe radiator applied to a 5G base station.

背景技术Background technique

作为新一代移动通讯网络,5G不仅会极大的改变人们现有的生活和工作方式,提升通信效率,还可以加大很多前沿技术和产品落地的可能性;5G基站需要比传统移动网络使用更多的天线,即具有几百个天线端口,在单一天线阵列上有更多的天线,一个基站能够同时向更多的用户发送和接收信号,从而增加移动网络的容量22倍或更多,这个技术成为大规模MIMO在一个阵列上实现几十个天线。但由于MIMO天线是在每个子阵后连接小功率功放,小功放的功率远低于大功放的效率,无效的功率将转换为热能;以38GHz为例,功率放大器在1dB功率增益压缩点的功率附加效率约为18%,但是倒回10dB之后功率附加效率只剩下2-3%,这意味着直流功率只有2-3%转换成传送信号功率,其余97-98%的直流功率则转换为热能,增大了散热的难度,不利于绿色环保,不利于天线小型化,因此基站天线的散热已成为目前5G广泛应用与成本压力亟待解决的关键难题。As a new generation of mobile communication network, 5G will not only greatly change people's existing way of life and work, improve communication efficiency, but also increase the possibility of the implementation of many cutting-edge technologies and products; 5G base stations need to be more efficient than traditional mobile networks. More antennas, i.e. with hundreds of antenna ports, with more antennas on a single antenna array, a base station can simultaneously transmit and receive signals to more users, thereby increasing the capacity of the mobile network by a factor of 22 or more, this The technology becomes Massive MIMO implementing dozens of antennas on an array. However, since the MIMO antenna is connected to a small power amplifier after each sub-array, the power of the small power amplifier is much lower than the efficiency of the large power amplifier, and the invalid power will be converted into heat energy; taking 38GHz as an example, the power of the power amplifier at the compression point of 1dB power gain The added efficiency is about 18%, but after rewinding 10dB, the power added efficiency is only 2-3%, which means that only 2-3% of the DC power is converted into the transmission signal power, and the remaining 97-98% of the DC power is converted into Thermal energy increases the difficulty of heat dissipation, is not conducive to environmental protection, and is not conducive to the miniaturization of antennas. Therefore, the heat dissipation of base station antennas has become a key problem that needs to be solved urgently for the widespread application and cost pressure of 5G.

实用新型内容Utility model content

为解决现有散热器无法满足5G基站天线散热需求的问题,本实用新型提供了一种应用于5G基站的热管散热器。In order to solve the problem that the existing radiator cannot meet the heat dissipation requirements of the 5G base station antenna, the utility model provides a heat pipe radiator applied to the 5G base station.

为实现上述目的,本实用新型采用的技术方案是:一种应用于5G基站的热管散热器,包括导热平板、热管和散热片;所述导热平板一侧连接有MIMO芯片,导热平板设有多个管槽,热管中部的蒸发段位于管槽内,热管两端的冷凝段向导热平板另一侧弯折,冷凝段与散热片相连。In order to achieve the above purpose, the technical scheme adopted by the present invention is: a heat pipe radiator applied to a 5G base station, comprising a heat conduction flat plate, a heat pipe and a heat sink; one side of the heat conduction flat plate is connected with a MIMO chip, and the heat conduction flat plate is provided with multiple The evaporating section in the middle of the heat pipe is located in the tube groove, the condensing section at both ends of the heat pipe is bent to the other side of the heat conducting plate, and the condensing section is connected with the heat sink.

进一步的,所述导热平板材料为铜,其一侧设有安装槽,安装槽内锡焊有MIMO芯片,MIMO芯片呈4X8阵列排布。Further, the heat-conducting plate material is copper, and one side of the heat-conducting flat plate is provided with a mounting groove, and a MIMO chip is soldered in the mounting groove, and the MIMO chip is arranged in a 4×8 array.

进一步的,所述热管材料为铜,热管内的工作介质为甲醇,蒸发段和冷凝段的弯折角度为90-120度、折弯半径为9-18mm,蒸发段和管槽通过导热胶粘接。Further, the material of the heat pipe is copper, the working medium in the heat pipe is methanol, the bending angle of the evaporation section and the condensation section is 90-120 degrees, the bending radius is 9-18 mm, and the evaporation section and the pipe groove are bonded by thermally conductive glue. catch.

进一步的,所述散热片呈“S”形,包括三个水平段,相邻的水平段由弯折段相连,水平段设有用于冷凝段穿过的孔,弯折段设有散热孔。Further, the cooling fins are "S" shaped and include three horizontal sections, adjacent horizontal sections are connected by bending sections, the horizontal sections are provided with holes for passing through the condensation sections, and the curved sections are provided with cooling holes.

进一步的,所述导热平板长度为芯片阵列长度1.2-1.5倍,宽度为芯片阵列宽度1.2-1.5倍,高度为热管直径1.2-1.5倍,相邻管槽的距离长度介于热管半径与热管直径之间。Further, the length of the heat conducting plate is 1.2-1.5 times the length of the chip array, the width is 1.2-1.5 times the width of the chip array, and the height is 1.2-1.5 times the diameter of the heat pipe, and the distance between the adjacent pipe grooves is between the radius of the heat pipe and the diameter of the heat pipe. between.

本实用新型的有益效果是:通过热管内工质的相变把MIMO芯片发出的热量从铜制导热平板经由蒸发段和冷凝段高速传递至空气内,有效降低MIMO芯片的温度,从而改善MIMO天线散热慢的问题;同时本实用新型结构简单、工作可靠、体积小重量轻、成本低。The beneficial effect of the utility model is: through the phase change of the working medium in the heat pipe, the heat emitted by the MIMO chip is transferred from the copper heat-conducting plate to the air at a high speed through the evaporation section and the condensation section, thereby effectively reducing the temperature of the MIMO chip, thereby improving the MIMO antenna. The problem of slow heat dissipation; meanwhile, the utility model has the advantages of simple structure, reliable operation, small size, light weight and low cost.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的部分结构示意图;Fig. 2 is the partial structure schematic diagram of the present utility model;

图3为本实用新型热管的结构示意图;Fig. 3 is the structural representation of the heat pipe of the utility model;

图4为本实用新型导热平板的结构示意图;Fig. 4 is the structural representation of the utility model thermally conductive flat plate;

图5为本实用新型散热片的结构示意图。FIG. 5 is a schematic structural diagram of a heat sink of the present invention.

图中1.导热平板,2.热管,3.蒸发段,4.冷凝段,5.MIMO芯片,6.管槽,7.散热片,8.水平段,9.弯折段,10.散热孔。In the figure, 1. Thermal plate, 2. Heat pipe, 3. Evaporation section, 4. Condensation section, 5. MIMO chip, 6. Tube groove, 7. Heat sink, 8. Horizontal section, 9. Bending section, 10. Heat dissipation hole.

具体实施方式Detailed ways

一种应用于5G基站的热管散热器,包括导热平板1、热管2和散热片7;所述导热平板1一侧连接有MIMO芯片5,导热平板1设有多个管槽6,热管2中部的蒸发段3位于管槽6内,热管2两端的冷凝段4向导热平板1另一侧弯折,冷凝段4与散热片7通过穿片工艺相连,通过浸镀法将热管2与散热片7之间的间隙密封,浸镀法镀层金属主要是锌和锡。A heat pipe radiator applied to a 5G base station, comprising a heat conduction plate 1, a heat pipe 2 and a heat sink 7; a MIMO chip 5 is connected to one side of the heat conduction plate 1, the heat conduction plate 1 is provided with a plurality of pipe grooves 6, and the middle part of the heat pipe 2 The evaporation section 3 is located in the tube groove 6, the condensation section 4 at both ends of the heat pipe 2 is bent on the other side of the heat conduction plate 1, the condensation section 4 is connected with the heat sink 7 through the fin process, and the heat pipe 2 and the heat sink are connected by the dip plating method. The gap between 7 is sealed, and the metal plated by immersion plating is mainly zinc and tin.

导热平板1材料为铜,其一侧设有安装槽,安装槽内锡焊有MIMO芯片5,MIMO芯片5呈4X8阵列排布;导热平板1的尺寸优选为50mm*26mm*5mm,其长度为芯片阵列长度1.2-1.5倍,宽度为芯片阵列宽度1.2-1.5倍,高度为所选热管2直径1.2-1.5倍;管槽6间隔介于热管半径与热管直径之间;把MIMO芯片5锡焊在铜质导热平板1上,可以迅速把散发的热量传递到热管2表面;此外,铜具有延展性好、易于加工、可回收、耐大气腐蚀、性价比高、价格低廉等优点,可在室外等复杂工况下使用。The thermal conductive plate 1 is made of copper, and a mounting slot is provided on one side of the mounting slot. The MIMO chip 5 is soldered in the mounting slot, and the MIMO chips 5 are arranged in a 4×8 array; the size of the thermal conductive plate 1 is preferably 50mm*26mm*5mm, and its length is The length of the chip array is 1.2-1.5 times, the width is 1.2-1.5 times the width of the chip array, and the height is 1.2-1.5 times the diameter of the selected heat pipe 2; the interval of the pipe groove 6 is between the heat pipe radius and the heat pipe diameter; Solder the MIMO chip 5 On the copper heat-conducting plate 1, the dissipated heat can be quickly transferred to the surface of the heat pipe 2; in addition, copper has the advantages of good ductility, easy processing, recyclability, atmospheric corrosion resistance, high cost performance and low price, etc. Use in complex working conditions.

热管2材料为铜,采用圆柱型热管,热管2内的工作介质为甲醇,热管2直径为3-9mm,蒸发段3和冷凝段4的弯折角度为90-120度、折弯半径为9-18mm,热管2的折弯对导热能力有影响,折弯角度越小,导热能力越差,最小的折弯半径为管径的3倍,最小的折弯角度为90度,蒸发段3和管槽6通过导热胶粘接;热管2由三部分组成,主体为一根封闭的金属管(管壳),内部空腔内有工作介质(工作液)和吸液芯(管芯),管内的空气及其他杂物必须排除在外;热管2是利用工作介质在蒸发段3蒸发后在冷凝段4冷凝的相变过程(即利用液体的蒸发潜热和凝结潜热)使热量快速传导,热管2内部是被抽成负压状态,充入适当的液体工作介质,工作介质需要沸点低、容易挥发,优选为甲醇,管壁有吸液芯,其由毛细多孔材料构成,通过管内壁沟加工工艺为犁削(旋压)-拉拔复合成型法加工微型热管内部毛细结构,优选为多层金属丝网或纤维、布等以衬里形式紧贴内壁以减小接触热阻,衬里也可由多孔陶瓷或烧结金属构成,当热管蒸发段3受热时,工作介质迅速汽化,蒸气在热扩散的动力下流向冷凝段4,并在冷凝段4冷凝释放出热量,工作介质再沿吸液芯靠毛细作用流回蒸发段3,依次循环,直到热管2蒸发段3和冷凝段4的温度相等,此时蒸汽热扩散停止,这种循环是快速进行的,热量可以被源源不断地传导开来,热管2充分利用了热传导原理与相变介质的快速热传递性质,透过热管2将发热物体的热量迅速传递到热源外,其导热能力超过金属的导热能力几个数量级,其导热率可达到20000W/m.℃;热管2的加工流程为:切管→缩管→焊头→填粉→烧结→注水→抽真空→定长→焊尾→成形→表面处理→破坏性测试→性能测试→包装。The material of the heat pipe 2 is copper, a cylindrical heat pipe is used, the working medium in the heat pipe 2 is methanol, the diameter of the heat pipe 2 is 3-9mm, the bending angle of the evaporation section 3 and the condensation section 4 is 90-120 degrees, and the bending radius is 9 -18mm, the bending of heat pipe 2 has an impact on the thermal conductivity. The smaller the bending angle, the worse the thermal conductivity. The minimum bending radius is 3 times the pipe diameter, and the minimum bending angle is 90 degrees. The evaporation section 3 and The pipe groove 6 is bonded by thermal conductive glue; the heat pipe 2 is composed of three parts, the main body is a closed metal pipe (tube shell), and the inner cavity has a working medium (working fluid) and a liquid absorbing core (tube core), and the inner cavity of the pipe is composed of three parts. The air and other sundries must be excluded; the heat pipe 2 uses the phase change process of the working medium evaporated in the evaporation section 3 and condensed in the condensation section 4 (that is, using the latent heat of evaporation and condensation latent heat of the liquid) to quickly conduct heat, and the inside of the heat pipe 2 It is pumped into a negative pressure state and filled with an appropriate liquid working medium. The working medium needs to have a low boiling point and is easy to volatilize, preferably methanol. There is a liquid absorbing core on the tube wall, which is composed of capillary porous materials. The internal capillary structure of the micro heat pipe is processed by the ploughing (spinning)-drawing composite molding method. It is composed of sintered metal. When the evaporation section 3 of the heat pipe is heated, the working medium is rapidly vaporized, and the steam flows to the condensation section 4 under the power of thermal diffusion, and condenses in the condensation section 4 to release heat, and the working medium flows along the wick by capillary action. Return to evaporation section 3, and cycle in turn until the temperature of heat pipe 2 evaporation section 3 and condensation section 4 are equal, at which time the thermal diffusion of steam stops, this cycle is carried out rapidly, heat can be continuously conducted, and heat pipe 2 is fully Using the principle of heat conduction and the fast heat transfer properties of the phase change medium, the heat of the heating object is quickly transferred to the outside of the heat source through the heat pipe 2, and its thermal conductivity exceeds that of metal by several orders of magnitude, and its thermal conductivity can reach 20000W/m. ℃; The processing flow of heat pipe 2 is: cutting tube → shrinking tube → welding head → powder filling → sintering → water injection → vacuuming → fixing length → welding tail → forming → surface treatment → destructive test → performance test → packaging.

散热片7呈“S”形,包括三个水平段8,相邻的水平段8由弯折段9相连,水平段8设有用于冷凝段4穿过的孔,弯折段9设有散热孔10。The heat sink 7 is in the shape of "S" and includes three horizontal sections 8. The adjacent horizontal sections 8 are connected by a bending section 9. The horizontal section 8 is provided with a hole for the condensation section 4 to pass through, and the bending section 9 is provided with a heat dissipation section. hole 10.

导热平板1另一侧设有镶嵌槽,热管2通过镶嵌槽置于管槽6内,然后将镶嵌槽焊接。The other side of the heat-conducting plate 1 is provided with an inlay groove, and the heat pipe 2 is placed in the pipe groove 6 through the inlaid groove, and then the inlaid groove is welded.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.

Claims (5)

1.一种应用于5G基站的热管散热器,其特征在于,包括导热平板(1)、热管(2)和散热片(7);所述导热平板(1)一侧连接有MIMO芯片(5),导热平板(1)设有多个管槽(6),热管(2)中部的蒸发段(3)位于管槽(6)内,热管(2)两端的冷凝段(4)向导热平板(1)另一侧弯折,冷凝段(4)与散热片(7)相连。1. A heat pipe radiator applied to a 5G base station, characterized in that it comprises a heat-conducting flat plate (1), a heat pipe (2) and a heat sink (7); one side of the heat-conducting flat plate (1) is connected with a MIMO chip (5 ), the heat-conducting plate (1) is provided with a plurality of pipe grooves (6), the evaporation section (3) in the middle of the heat pipe (2) is located in the pipe groove (6), and the condensation sections (4) at both ends of the heat pipe (2) are directed to the heat-conducting plate (1) The other side is bent, and the condensation section (4) is connected to the heat sink (7). 2.根据权利要求1所述的一种应用于5G基站的热管散热器,其特征在于,所述导热平板(1)材料为铜,其一侧设有安装槽,安装槽内锡焊有MIMO芯片(5),MIMO芯片(5)呈4X8阵列排布。2. A heat pipe radiator applied to a 5G base station according to claim 1, characterized in that, the heat-conducting flat plate (1) is made of copper, one side of which is provided with a mounting groove, and MIMO is soldered in the mounting groove The chip (5) and the MIMO chip (5) are arranged in a 4×8 array. 3.根据权利要求1所述的一种应用于5G基站的热管散热器,其特征在于,所述热管(2)材料为铜,热管(2)内的工作介质为甲醇,蒸发段(3)和冷凝段(4)的弯折角度为90-120度、折弯半径为9-18mm,蒸发段(3)和管槽(6)通过导热胶粘接。3. A heat pipe radiator applied to a 5G base station according to claim 1, wherein the material of the heat pipe (2) is copper, the working medium in the heat pipe (2) is methanol, and the evaporation section (3) The bending angle of the condensation section (4) is 90-120 degrees, the bending radius is 9-18 mm, and the evaporation section (3) and the pipe groove (6) are bonded by thermally conductive glue. 4.根据权利要求1所述的一种应用于5G基站的热管散热器,其特征在于,所述散热片(7)呈“S”形,包括三个水平段(8),相邻的水平段(8)由弯折段(9)相连,水平段(8)设有用于冷凝段(4)穿过的孔,弯折段(9)设有散热孔(10)。4. A heat pipe radiator applied to a 5G base station according to claim 1, characterized in that the heat sink (7) is in an "S" shape, comprising three horizontal sections (8), adjacent horizontal The sections (8) are connected by a bent section (9), the horizontal section (8) is provided with a hole for the condensation section (4) to pass through, and the bent section (9) is provided with a heat dissipation hole (10). 5.根据权利要求2所述的一种应用于5G基站的热管散热器,其特征在于,所述导热平板(1)长度为芯片阵列长度1.2-1.5倍,宽度为芯片阵列宽度1.2-1.5倍,高度为热管(2)直径1.2-1.5倍,相邻管槽(6)的距离长度介于热管半径与热管直径之间。5. A heat pipe radiator applied to a 5G base station according to claim 2, characterized in that the length of the heat conducting plate (1) is 1.2-1.5 times the length of the chip array, and the width is 1.2-1.5 times the width of the chip array , the height is 1.2-1.5 times the diameter of the heat pipe (2), and the distance between the adjacent pipe grooves (6) is between the radius of the heat pipe and the diameter of the heat pipe.
CN201921752062.2U 2019-10-18 2019-10-18 Heat pipe radiator applied to 5G base station Expired - Fee Related CN210745840U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113028877A (en) * 2021-04-30 2021-06-25 浙江理工大学 Heat pipe radiator adopting novel phase-change material
WO2022145205A1 (en) * 2020-12-28 2022-07-07 京セラ株式会社 Antenna device
WO2025008857A1 (en) * 2023-07-03 2025-01-09 Jio Platforms Limited A thermal efficient and weight optimized outdoor small cell

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022145205A1 (en) * 2020-12-28 2022-07-07 京セラ株式会社 Antenna device
JP7615174B2 (en) 2020-12-28 2025-01-16 京セラ株式会社 Antenna Device
CN113028877A (en) * 2021-04-30 2021-06-25 浙江理工大学 Heat pipe radiator adopting novel phase-change material
WO2025008857A1 (en) * 2023-07-03 2025-01-09 Jio Platforms Limited A thermal efficient and weight optimized outdoor small cell

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