CN210734075U - Sensor protection device with collision protection function and vehicle - Google Patents

Sensor protection device with collision protection function and vehicle Download PDF

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Publication number
CN210734075U
CN210734075U CN201921107457.7U CN201921107457U CN210734075U CN 210734075 U CN210734075 U CN 210734075U CN 201921107457 U CN201921107457 U CN 201921107457U CN 210734075 U CN210734075 U CN 210734075U
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sensor
protection device
housing
sensor protection
vehicle
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CN201921107457.7U
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Chinese (zh)
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姚涛
张志云
李炭
张开国
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SAIC Volkswagen Automotive Co Ltd
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SAIC Volkswagen Automotive Co Ltd
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Abstract

The utility model discloses a take collision safeguard function's sensor protection device, it includes: a metal bracket including at least a fixing portion and a cantilever portion; the protective cover is fixedly arranged on the fixing part of the metal support, the protective cover is provided with an accommodating end face for placing the sensor, a first distance is formed between the accommodating end face and the fixing part of the metal support, a raised buffer part is arranged on the inner side of the accommodating end face, and a flexible connecting piece is further arranged in the protective cover and used for realizing flexible connection with the sensor; and the cover plate of the housing is provided with a connecting part which is in direct contact with the protective housing, and when the sensor is arranged in the protective housing, a second distance is formed between the end surface of the cover plate of the housing and the sensor. Furthermore, the utility model also discloses a vehicle, its sensor that has foretell sensor protection device and locates in the sensor protection device, wherein the metal support sets up on the anterior crossbeam of vehicle or sheet metal structure.

Description

Sensor protection device with collision protection function and vehicle
Technical Field
The utility model relates to a protection device and vehicle especially relate to a sensor protection device and vehicle.
Background
As the driving assistance technology of automobiles develops, more and more sensors are used, and the sensors are generally disposed at the front end of the vehicle. Taking a millimeter-scale radar wave sensor as an example, the millimeter-scale radar wave sensor is an indispensable device for self-adaptive cruise, emergency braking, lane departure and lane change auxiliary functions.
To millimeter level radar wave sensor, its position is arranged in the lower grid region of vehicle usually, two supports are stretched out in the lower part of guaranteeing the crossbeam in front promptly, with millimeter level radar wave sensor snap-on the support, but this sensor arrangement scheme can lead to millimeter level radar wave sensor to damage in the collision, this is because after the pendulum has strikeed lower grid and sensor apron, can continue to strikeing millimeter level radar wave sensor, and because millimeter level radar wave sensor firmly fixes on the crossbeam support, therefore, can't carry out the energy-absorbing buffering, finally lead to millimeter level radar wave sensor to damage. The millimeter-scale radar wave sensor is extremely expensive in manufacturing cost, and the price for replacing a new millimeter-scale radar wave sensor is more than thousand yuan, so that the important significance for reducing the cost is achieved by protecting the sensor from being damaged during low-speed collision.
In addition, with the stricter requirements of future C-NCAP collision regulations and China insurance automobile safety indexes, if the radar wave sensors with the functions of adaptive cruise, emergency brake and the like are easily damaged in collision, the requirements of collision tests or 5-star collision can not be met.
While sensors can be placed in other locations to avoid the problem of vulnerability, other new problems arise, such as: if the radar wave sensor is placed near the upper grid car logo, in order to improve the radar wave penetrability, the indium plating process is needed to be adopted for the metal characters of the car logo, which inevitably causes the increase of the production cost; if the radar wave sensor is placed in the bumper skin area, due to the penetrability of radar waves, thickness calibration and experiments need to be carried out on bumper skins with different color numbers respectively, which is very inconvenient and easily causes the increase of production cost; if the radar wave sensor is directly fixed on the lower grating, vibration is generated due to wind resistance when the vehicle runs at a high speed, so that the function of the sensor is unstable, and once the vehicle collides, the sensor is directly impacted, so that the sensor is damaged.
Based on this, it is desirable to obtain a sensor protection device, which can be used to protect a sensor, especially a radar wave sensor, from being damaged by collision, so that the utilization rate of the sensor can be greatly improved, and the production cost and the test cost can be reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a take collision safeguard function's sensor protection device, this sensor protection device can set up the sensor on the front beam of vehicle through metal support's cantilever portion, and when the vehicle collision takes place, this sensor protection device can avoid the impact force directly to transmit the sensor on, but transmit the metal support with the impact force through the housing apron, absorbs the impact force through the deformation of metal support to make the sensor not receive the injury in the collision.
In order to achieve the above object, the utility model provides a take sensor protection device of collision safeguard function, it includes:
a metal bracket including at least a fixing portion and a cantilever portion;
the protective cover is fixedly arranged on the fixing part of the metal support, the protective cover is provided with an accommodating end face for placing the sensor, a first distance is formed between the accommodating end face and the fixing part of the metal support, a raised buffer part is arranged on the inner side of the accommodating end face, and a flexible connecting piece is further arranged in the protective cover and used for realizing flexible connection with the sensor;
and the cover plate of the housing is provided with a connecting part which is in direct contact with the protective housing, and when the sensor is arranged in the protective housing, a second distance is formed between the end surface of the cover plate of the housing and the sensor.
Technical scheme in, the sensor is not the direct fixation on the grid down, but fixes on the protection housing, the fixed setting of protection housing is on metal support's fixed part afterwards, metal support passes through metal support's cantilever part to be fixed on the preceding beam of protecting of vehicle.
The advantage of above-mentioned scheme lies in: if a light collision occurs or the vehicle runs at high speed, the lower grid moves backwards and does not contact the shell of the sensor, so that the function of the sensor is not influenced. When strong collision occurs, the impact force can be firstly applied to the housing cover plate, and then the second distance is formed between the housing cover plate and the sensor, so that the force applied to the housing cover plate can be transmitted to the metal bracket through the protective housing, and the metal bracket deforms to absorb the impact force, so that the sensor is protected from falling or being damaged in the collision process, the risk of damage is greatly reduced, and the cost is reduced.
Further, in the sensor protection device of the present invention, the cantilever portion and the fixing portion are integrally formed.
Further, in the sensor protection device of the present invention, the cantilever portion is bent.
Further, in the sensor protection device of the present invention, the flexible connecting member includes a flexible buckle.
Further, sensor protection device in the utility model, be equipped with the hole that is used for the sensor pencil to pass on the holding terminal surface.
Further, in the sensor protection device of the present invention, the first distance is 5-10 mm.
Further, in the sensor protection device of the present invention, the second distance is 5-10 mm.
Further, in the sensor protection device of the present invention, the inner side of the end surface of the housing cover plate has a protruding reinforcing rib.
Further, in the sensor protection device of the present invention, the protection housing is a plastic housing and/or the housing cover plate is a plastic cover plate.
Accordingly, another object of the present invention is to provide a vehicle, wherein a sensor protection device is disposed on the vehicle for protecting the sensor from collision injury during vehicle collision.
In order to achieve the above object, the present invention provides a vehicle having the above sensor protection device and a sensor disposed in the sensor protection device, wherein a metal bracket is disposed on a beam or a sheet metal structure of a front portion of the vehicle.
Take collision safeguard function's sensor protection device and vehicle compare in prior art and have as follows advantage and beneficial effect:
the sensor protection device can be used for arranging the sensor on a front cross beam of a vehicle through a cantilever part of the metal support, when the vehicle collides, the sensor protection device can avoid impact force from being directly transmitted to the sensor, but transmit the impact force to the metal support through the cover plate of the housing, and absorb the impact force through deformation of the metal support, so that the sensor is not damaged in collision.
In addition, the vehicle of the present invention also has the advantages and advantageous effects described above.
Drawings
Fig. 1 is a schematic view of a split structure of a sensor protection device with collision protection function according to an embodiment of the present invention.
Fig. 2 schematically shows the structure of a housing cover plate of a sensor protection device with collision protection according to an embodiment of the present invention.
Fig. 3 schematically shows the structure of a protective housing of a sensor protection device with collision protection according to an embodiment of the present invention.
Fig. 4 schematically shows a structure of the sensor protection device with collision protection function according to the present invention, in one embodiment, the sensor protection device is disposed on a vehicle.
Detailed Description
The sensor protection device with collision protection and the vehicle according to the present invention will be further explained and explained with reference to the drawings and the specific embodiments, however, the explanation and explanation are not to be construed as an undue limitation to the technical solution of the present invention.
Fig. 1 is a schematic view of a split structure of a sensor protection device with collision protection function according to an embodiment of the present invention.
As shown in fig. 1, in the present embodiment, a sensor protection device 1 with a collision protection function for protecting a sensor 2 includes: metal bracket 11, protective housing 12 and housing cover 13. The metal bracket 11 at least includes a fixing portion 111 and a cantilever portion 112, and in the present embodiment, the cantilever portion 112 and the fixing portion 111 are preferably configured as an integral structure to facilitate stability of the metal bracket 11.
In addition, as can be seen from fig. 1, in the present embodiment, the cantilever portion 111 is of a bending type.
In the present embodiment, the sensor 2 is a radar wave sensor.
Further reference may be made to fig. 2 and 3 with respect to the specific structure of the protective casing 12 and the casing cover 13.
Fig. 2 schematically shows the structure of a housing cover plate of a sensor protection device with collision protection according to an embodiment of the present invention.
As shown in fig. 2, in the present embodiment, the housing cover 13 has a connection portion 131 that directly contacts the protective housing 12. And a convex rib 132 is provided on the inner side of the end surface of the housing cover 13 for strength. As can be seen in fig. 4, when the end face of the housing cover 13 is spaced apart from the sensor 2 by a second distance d2, the second distance d2 is preferably 5-10 mm.
In order to improve the detection performance of the sensor 2, the thickness of the material of the region 133 through which the radar waves are transmitted for detection on the housing cover 13 may be set to be uniform, so as to ensure that the detection performance of the sensor is improved.
In addition, in the present embodiment, a plastic cover plate may be used as the cover plate 13.
Fig. 3 schematically shows the structure of a protective housing of a sensor protection device with collision protection according to an embodiment of the present invention.
As shown in fig. 3, in the present embodiment, the protective cover 12 is fixedly disposed on the fixing portion 111 of the metal bracket 11, the protective cover 12 has a receiving end surface for placing the sensor 2, and as can be seen from fig. 4, a first distance d1 is formed between the receiving end surface and the fixing portion 111 of the metal bracket 11. Preferably, the first spacing d1 may be set to 5-10 mm.
As further shown in fig. 3, the inner side of the receiving end surface is provided with a protruding buffer portion 121, and a flexible connecting member 122 is further disposed in the protective cover 12 for implementing flexible connection with the sensor 2, in this embodiment, the flexible connecting member 122 includes a flexible buckle.
Of course, in some other embodiments, the connection between the sensor 2 and the protective housing 12 may be achieved by a limiting or snap-fit connection, but a hard connection (e.g., a bolt connection) must be avoided to avoid damage to the sensor 2 due to deformation of the protective housing 12 caused by the hard connection during a collision.
In addition, in order to reinforce the structural stability of the sensor 2 fixed in the protective housing 12, a catch 124 protruding inward is provided on the receiving end face so that the sensor 2 can be fixed in the receiving end face without moving up and down or left and right.
In addition, in order to ensure the detection performance of the sensor 2, a hole 123 for the sensor harness to pass through is formed on the accommodating end surface.
Note that, in the present embodiment, the protective cover 12 may preferably be a plastic cover.
When the housing cover 13 is subjected to an impact force and is forced against the protective housing 12, the force-receiving end is the edge 125, and the force is further transmitted to the metal bracket 11 through the edge 125, and the impact force is absorbed by the deformation of the metal bracket 11.
Fig. 4 schematically shows a structure of the sensor protection device with collision protection function according to the present invention, in one embodiment, the sensor protection device is disposed on a vehicle.
As shown in fig. 4, and as necessary in conjunction with fig. 1 to 3, the sensor protector 1 may be provided on the cross member 3 of the front portion of the vehicle by the metal bracket 11, or by welding the metal bracket 11 to the cross member 3 or a sheet metal structure, so as to achieve the arrangement of the sensor protector 1 on the front portion of the vehicle. That is, the sensor 2 is not directly fixed to the lower grill 6 but fixed to the protective cover 12, and then the protective cover 12 is fixedly disposed on the fixing portion 111 of the metal bracket 11, and the metal bracket 11 is fixed to the cross member 3 of the vehicle through the cantilever portion 112 of the metal bracket.
As can be seen with reference to fig. 4, in the present embodiment, the detection zone of the sensor 2 is between an upper detection zone limit 41 and a lower detection zone limit 42.
When the pendulum bob 5 is slightly collided or driven at a high speed during the collision test, the lower grid 6 is moved backward by the external force F, but it does not contact the housing of the sensor 2, thereby not affecting the function of the sensor, and thus the detection area of the sensor 2 is not changed.
When the pendulum bob 5 moves forward to generate stronger collision, the external force F can firstly act on the housing cover plate 13, and then the second distance d2 is formed between the housing cover plate 13 and the sensor 2, so that the external force F applied to the housing cover plate 13 can be transmitted to the metal bracket 11 through the protective housing 12, and the metal bracket 11 deforms to absorb the impact force, thereby protecting the sensor 2 from falling or being damaged in the collision process, greatly reducing the risk of damage, and reducing the cost.
And the first distance d1 between the accommodating end surface of the protective cover 12 and the fixing portion 111 of the metal bracket 11 can also provide a certain protection space for the collision process to avoid the damage of the sensor 2.
Therefore, the sensor protection device with the collision protection function and the vehicle can be used for protecting the sensor, and especially the radar wave sensor is not easy to be damaged due to collision, so that the utilization rate of the sensor can be greatly improved, and the production cost and the test cost are reduced.
It should be noted that the prior art in the protection scope of the present invention is not limited to the embodiments given in the present application, and all the prior art which is not contradictory to the solution of the present invention, including but not limited to the prior patent documents, the prior publications, and the like, can be incorporated into the protection scope of the present invention.
In addition, the combination of the features in the present application is not limited to the combination described in the claims of the present application or the combination described in the embodiments, and all the features described in the present application may be freely combined or combined in any manner unless contradictory to each other.
It should also be noted that the above-mentioned embodiments are only specific embodiments of the present invention. It is obvious that the present invention is not limited to the above embodiments, and similar changes or modifications can be directly derived or easily suggested by those skilled in the art from the disclosure of the present invention, and all should fall within the protection scope of the present invention.

Claims (10)

1. A sensor protection device with collision protection function is characterized by comprising:
a metal bracket including at least a fixing portion and a cantilever portion;
the protective cover is fixedly arranged on the fixing part of the metal support, the protective cover is provided with an accommodating end face for placing the sensor, a first distance is reserved between the accommodating end face and the fixing part of the metal support, a raised buffer part is arranged on the inner side of the accommodating end face, and a flexible connecting piece is further arranged in the protective cover and used for realizing flexible connection with the sensor;
and the cover plate is provided with a connecting part which is in direct contact with the protective cover, and when the sensor is arranged in the protective cover, a second distance is formed between the end surface of the cover plate and the sensor.
2. The sensor protection device of claim 1, wherein the cantilever portion and the fixing portion are integrally formed.
3. The sensor protection device of claim 1, wherein said cantilever portion is bent.
4. The sensor protection device of claim 1, wherein said flexible connector comprises a flexible snap.
5. The sensor protection device of claim 1, wherein the receiving end face is provided with a hole for passing a sensor harness therethrough.
6. The sensor protection device of claim 1, wherein the first spacing is 5-10 mm.
7. The sensor protection device of claim 1, wherein the second spacing is 5-10 mm.
8. The sensor protection device of claim 1, wherein the housing cover plate has raised ribs on the inside of its end face.
9. The sensor protection device of claim 1, wherein the protective housing is a plastic housing and/or the housing cover is a plastic cover.
10. A vehicle having a sensor protection device according to any one of claims 1 to 9 and a sensor arranged in the sensor protection device, wherein the metal bracket is arranged on a cross member or sheet metal structure of the front part of the vehicle.
CN201921107457.7U 2019-07-16 2019-07-16 Sensor protection device with collision protection function and vehicle Active CN210734075U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921107457.7U CN210734075U (en) 2019-07-16 2019-07-16 Sensor protection device with collision protection function and vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921107457.7U CN210734075U (en) 2019-07-16 2019-07-16 Sensor protection device with collision protection function and vehicle

Publications (1)

Publication Number Publication Date
CN210734075U true CN210734075U (en) 2020-06-12

Family

ID=70986848

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921107457.7U Active CN210734075U (en) 2019-07-16 2019-07-16 Sensor protection device with collision protection function and vehicle

Country Status (1)

Country Link
CN (1) CN210734075U (en)

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