CN210730468U - Robot intelligence workbin washs production line and system - Google Patents
Robot intelligence workbin washs production line and system Download PDFInfo
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- CN210730468U CN210730468U CN201921428898.7U CN201921428898U CN210730468U CN 210730468 U CN210730468 U CN 210730468U CN 201921428898 U CN201921428898 U CN 201921428898U CN 210730468 U CN210730468 U CN 210730468U
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Abstract
The utility model discloses a robot intelligent work bin cleaning production line and a system, wherein the cleaning production line comprises a feeding module, a washing module, a drying module, a discharging module and a conveying module; the washing module comprises a first washing device and a second washing device, the first washing device and the second washing device respectively comprise a plurality of washing components, the washing components are arranged along the moving direction of the material box, and each washing component comprises a frame and a plurality of water nozzles arranged on the frame; the drying module comprises a high-pressure drying device and a high-temperature drying device; the high-pressure blow-drying device and the high-temperature blow-drying device both comprise a plurality of blowing assemblies, the plurality of blowing assemblies are arranged along the moving direction of the material box, and each blowing assembly comprises a support and a plurality of air nozzles arranged on the support. The utility model discloses can carry out self-cleaning to the workbin, be favorable to improving the cleaning quality and the cleaning efficiency of workbin.
Description
Technical Field
The utility model relates to a cleaning equipment of automobile production appurtenance, concretely relates to intelligence workbin of robot washs production line and system.
Background
In the production process of automobile parts, a material box is often used for storing various automobile parts so as to be convenient for the classified collection and the handling of the automobile parts. However, since the automobile parts are generally stained with engine oil, metal chips, dust and the like in the production process, the engine oil and the metal chips on the automobile parts can be scattered or transferred to be stained in the material box in the classifying, collecting and storing processes, and therefore the used material box needs to be cleaned in time, so that secondary pollution to other automobile parts is avoided, and particularly when the clean automobile parts are placed in the material box. In the prior art, the work bin is generally cleaned by manually spraying and blowing water and air, but the manual cleaning efficiency is low, the work bin is not thoroughly cleaned, and the cleaning quality is affected; simultaneously, to the workbin that the volume is bigger than normal, the manual work is difficult to carry out comprehensive washing to the inside and outside surface of workbin, and the surface of workbin is equipped with the easy sanitization's of being difficult to of recess or blind hole washing blind area, especially deep slot hole etc. simultaneously, hardly ensures can thoroughly the sanitization when adopting manual cleaning.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the not enough of prior art, provide an intelligence workbin of robot washs production line, should wash the production line and can carry out self-cleaning to the workbin, be favorable to improving the cleaning quality and the cleaning efficiency of workbin.
Another object of the utility model is to provide a production system is washd to intelligence workbin of robot.
The purpose of the utility model is realized through the following technical scheme:
a robot intelligent work bin cleaning production line is characterized by comprising a feeding module, a washing module, a drying module, a discharging module and a conveying module for conveying work bins; the feeding module comprises a feeding robot for carrying workbins, a feeding conveying piece and a feeding driving mechanism for driving the feeding conveying piece to move, the blanking module comprises a blanking robot for carrying the workbins, a blanking conveying piece and a blanking driving mechanism for driving the blanking conveying piece to move, and the conveying module comprises a cleaning conveying piece for sequentially conveying the workbins to be cleaned to each station and a conveying driving mechanism for driving the cleaning conveying piece to move; the feeding conveying piece and the discharging conveying piece are respectively arranged at two ends of the cleaning conveying piece, the washing module and the drying module are sequentially arranged on the cleaning conveying piece along the moving direction of the material box on the cleaning conveying piece, the feeding module is arranged behind the washing module, and the discharging module is arranged in front of the drying module;
the washing module comprises a first washing device and a second washing device, the first washing device and the second washing device respectively comprise a plurality of washing components, the washing components are arranged along the moving direction of the material box, each washing component comprises a frame and a plurality of water nozzles arranged on the frame, the water nozzles are connected with a water supply system through water pipes, a connecting line between the water nozzles on each washing component forms a closed surrounding line, and the surrounding line surrounds the material box to be washed; the second flushing device is arranged behind the first flushing device along the conveying direction of the material box on the cleaning conveying piece, transition areas for draining the material box are arranged in front of the first flushing device and the second flushing device, the first transition area is located in front of the first flushing device, and the second transition area is located in front of the second flushing device;
the drying module comprises a high-pressure drying device and a high-temperature drying device; the high-pressure drying device and the high-temperature drying device respectively comprise a plurality of blowing assemblies, the blowing assemblies are arranged along the moving direction of the material box, each blowing assembly comprises a bracket and a plurality of air nozzles arranged on the bracket, a connecting line between the air nozzles on each blowing assembly forms a closed loop line, and the loop line surrounds the material box to be dried; the air nozzles on the high-pressure drying device are all connected with a high-pressure air supply system, and the air nozzles of the high-temperature drying device are all connected with a hot air supply system for supplying hot air; and the high-pressure blow-drying device is arranged behind the high-temperature blow-drying device along the moving direction of the feed box on the cleaning conveying piece.
The working principle of the robot intelligent material box cleaning production line is as follows:
the material loading robot sets up the department that corresponds at material loading module, unloading robot sets up the department that corresponds at the unloading module, and all is used for the transport to shift the workbin, is responsible for the material loading and the unloading of workbin. When the cleaning and drying device works, a loading robot carries the bins to be cleaned to the loading conveying piece of the loading module in sequence, the loading driving mechanism drives the loading conveying piece to move, so that the bins to be cleaned are transferred to the cleaning conveying piece, and meanwhile, the conveying driving mechanism drives the cleaning conveying piece to move intermittently, so that the bins to be cleaned sequentially enter the stations of the washing module and the drying module one by one to be cleaned and are correspondingly cleaned and dried; firstly, when the feed box enters the first washing device, the water spraying nozzles of the first washing device spray water to the feed box to achieve the purpose of washing, at the moment, the feed box is surrounded by a surrounding line formed by a plurality of water spraying nozzles on each washing assembly of the first washing device, and the washing assemblies are arranged along the moving direction of the feed box, so that the feed box is comprehensively washed under the action of the water spraying nozzles of the washing assemblies, and engine oil and waste scraps on the feed box are washed clean; then, the bin which finishes the first flushing is moved to a first transition area, and the next bin to be cleaned is moved to a first flushing device for flushing; when the flushed bin stays in the first transition area, the sewage attached to the surface is gradually drained, so that the sewage is prevented from being brought into the next device, and the cleaning effect of the bin is improved; then, the drained material boxes continuously move forwards to a second flushing device, the former material box which finishes the first flushing enters a first transition area to be drained, and the latter material boxes to be cleaned also sequentially enter a first flushing device to be flushed; in the second flushing device, the bin is flushed completely for the second time, so that the engine oil, the scraps and the like attached to the bin are flushed completely, and the bin is moved to a second transition area for draining;
then, the washed material box enters a drying module, and corresponding drying treatment is carried out in sequence; when the washed bin enters the high-pressure drying device, the air nozzle in the high-pressure drying device is used for quickly drying or blowing away the sewage attached to the surface of the bin, so that excessive sewage is prevented from remaining on the bin; then, the bin enters a temperature drying device, an air nozzle on the temperature drying device blows hot air to the bin, so that sewage in positions, such as grooves and blind holes, in the bin, which are difficult to blow directly is dried through high temperature and flowing air, and other bins behind correspondingly move forwards and perform corresponding cleaning processes; and finally, the material box which finishes the whole washing and drying processes moves to the tail end of the washing conveying piece and is transferred onto the blanking conveying piece, and moves to the corresponding position where the blanking robot carries under the driving of the blanking driving mechanism, and the blanking robot positioned at the blanking module finishes the final unloading.
The utility model discloses a preferred scheme, wherein, wash and be equipped with a plurality of partition subassemblies on carrying, wash between per two partition subassemblies and carry the piece to constitute a blowing district that is used for depositing the workbin. Through the setting of separating the subassembly, make at the material loading in-process, can be according to the operational aspect that washs and carry the piece through control material loading robot, the cooperation material loading, in order to make at every turn the material loading can let the workbin of treating the washing enter into the assigned position (blowing district) that washs and carry the piece, thereby let every workbin of treating the washing can enter into the washing according to certain clearance or distance and carry the piece, and then can carry every washing station matching on the piece with the washing, be favorable to carrying under the drive of piece intermittent type formula motion in the washing, every forward movement is one step, treat that abluent workbin just can move a station forward.
Preferably, the partition assembly comprises two oppositely arranged separation rods in an L shape, the lower ends of the separation rods are connected with the cleaning conveying member, and the upper ends of the separation rods extend upwards vertically. Through setting up such subassembly of separating, simple structure is convenient for install and is dismantled to be favorable to separating two workbins, so that carry out different washing respectively or weather the process. The bottom of the separating rod is connected to the cleaning conveying piece through a bolt.
In a preferred scheme of the utility model, a top drying device is arranged in the second transition area and is arranged above the cleaning conveying piece; the top drying device comprises a vertical moving frame, a plurality of top air nozzles arranged on the vertical moving frame and a vertical driving mechanism for driving the vertical moving frame to move vertically, air outlets of the top air nozzles face downwards, and the top air nozzles are connected with an air supply system. Through setting up such top and drying the device, can let through the workbin after washing and rinsing, when the water droplet in the second transition zone falls, through the air nozzle that the device was dried at the top, will remain the sewage at workbin top and blow away to can be according to the height of specific workbin, under vertical actuating mechanism's drive, let vertical removal frame remove suitable height, blow away or weather the sewage at workbin top better. Because under the water natural drippage state, the sewage that is located the workbin top can't down flow or drop naturally under the effect of gravity, consequently can remain easily and pile up at the top of workbin, and weather the setting of device through the top, just can solve this problem well to can reduce the subsidiary sewage of workbin self effectively before getting into dry module, be favorable to follow-up improvement to weather and the effect of drying. The top is weathered and is equipped with the altitude detector on the device, and this altitude detector is used for detecting the height of workbin to feed back to vertical actuating mechanism, thereby be favorable to letting vertical removal frame remove to the best height, be favorable to improving the top effect of weathering.
Preferably, the vertical moving frame is provided with an air blowing pipeline, the air blowing pipeline is arranged inside the vertical moving frame, the vertical moving frame is provided with a connecting port, the connecting port is communicated with the air blowing pipeline, and the air supply device is connected with the connecting port through an air pipe; and air inlets of the plurality of top air nozzles are communicated with the air blowing pipeline. The vertical moving frame is convenient for connecting the plurality of top blowing nozzles, and is beneficial to simplifying the structure of the device and facilitating control.
The utility model discloses a preferred scheme, along the moving direction of workbin on the washing conveyor, the place ahead of high temperature weathers the device and is equipped with the secondary and weathers the device, this secondary weathers the device and includes a plurality of subassemblies that weathers, these a plurality of subassemblies that weathers arrange along the moving direction of workbin and set up, each subassembly that weathers all includes the link and sets up a plurality of blow-dry nozzles on the link, the line between a plurality of blow-dry nozzles on each subassembly that weathers forms a confined closed line, this closed line will wait to weather the workbin surround; and the blow-drying nozzles on the secondary blow-drying device are connected with a high-pressure air supply system. Through the arrangement of the secondary blow-drying device, the bin after entering the drying module is sequentially subjected to normal-temperature blow-drying, high-temperature blow-drying and normal-temperature blow-drying, so that under the change of blowing temperature, the drying speed of sewage on the bin is favorably improved, and the drying effect of the bin is improved; in addition, through the setting of secondary device of weathering, let dry module go up to become to have three station of weathering to can shorten the dwell time of workbin on every station of weathering, thereby be favorable to coordinating when wasing with the station of washing module, be favorable to improving the cleaning efficiency to the workbin.
According to the preferred scheme of the utility model, a key cleaning device is arranged in front of the first washing device along the moving direction of the material box on the cleaning conveying piece, and the first transition area is arranged in front of the key cleaning device; the key cleaning device comprises a cleaning robot and a key water nozzle, wherein the key water nozzle is arranged at the executing tail end of the cleaning robot, and the key water nozzle is connected with a water supply system. Through the setting of key belt cleaning device, can utilize cleaning robot's nimble characteristics of removing, drive each washing blind spot with key water jet to in order to carry out thorough washing to the workbin.
The utility model discloses a preferred scheme still includes the protective door group, along the workbin on the washing conveying piece moving direction, the protective door group is including setting up the first protective door in first washing unit rear, setting up the second protective door in second washing unit rear, setting up the third protective door in high pressure blow-dry device rear, setting up the fourth protective door in high temperature blow-dry device rear, setting up the fifth protective door in secondary blow-dry device rear and setting up the sixth protective door in secondary blow-dry device front; each protective door of the protective door group comprises a lifting plate and a lifting driving mechanism for driving the lifting plate to move vertically. Through the arrangement of the protective door group, all stations can be separated from each other, so that the cleaning quality is prevented from being influenced by mutual interference of all stations during operation, and scraps or sewage in the cleaning process can be prevented from splashing; in addition, in washing and drying process, carry out highly compressed washing and jet-propelled to the workbin, can produce very big noise, through the setting of guard gate, can separate with the external world, reduce noise influence.
The utility model discloses an optimal scheme, wherein, the piece is carried in material loading transport, unloading and washs and carry the piece to constitute by conveying chain transport structure, and this conveying chain transport structure includes chain, driving gear and driven gear, the chain encircles and sets up between driving gear and driven gear, material loading actuating mechanism, unloading actuating mechanism and carry actuating mechanism's power output shaft respectively with the driving gear connection who corresponds.
The robot intelligent material box cleaning production system is characterized by comprising a plurality of robot intelligent material box cleaning production lines, wherein the plurality of robot intelligent material box cleaning production lines are arranged side by side.
Compared with the prior art, the utility model following beneficial effect has:
1. the utility model discloses an intelligence workbin of robot washs production line can carry out self-cleaning to the workbin, is favorable to improving the cleaning quality and the cleaning efficiency of workbin.
2. Through setting up line confined water nozzle and air nozzle for can wash and weather the workbin comprehensively, be favorable to improving the cleaning quality of workbin.
3. The utility model discloses an intelligence workbin of robot washs production system can carry out the self-cleaning that adapts to different specification and dimension's workbin, strong adaptability to be favorable to improving the cleaning quality of workbin.
Drawings
Fig. 1-3 are schematic structural diagrams of one embodiment of the robot intelligent bin cleaning production system of the present invention (the water washing module and the drying module of the first cleaning line and the second cleaning line are not shown), wherein fig. 1 is a front view, fig. 2 is a side view, and fig. 3 is a top view.
Fig. 4 is a front view of the feeding module (discharging module) of the main cleaning line.
Fig. 5 to 6 are schematic structural views of a feeding module (a discharging module) of a second cleaning line, wherein fig. 5 is a front view and fig. 6 is a side view.
Fig. 7 is a front view of the cleaning assembly.
Fig. 8 is a partial front view of the cleaning conveyor chain.
Fig. 9 is a front view of the top blow drying apparatus.
Detailed Description
The present invention will be further described with reference to the following examples and drawings, but the embodiments of the present invention are not limited thereto.
Referring to fig. 1 to 9, the robot intelligent bin cleaning production line of the embodiment includes a feeding module a, a water washing module B, a drying module C, a discharging module D, and a conveying module for conveying bins; the feeding module A comprises a feeding robot 34 for carrying the work bin, a feeding conveying chain and a feeding driving mechanism 20 for driving the feeding conveying chain to move, the blanking module D comprises a blanking robot 35 for carrying the work bin, a blanking conveying chain and a blanking driving mechanism 20' for driving the blanking conveying chain to move, and the conveying module comprises a cleaning conveying chain 25 for sequentially conveying the work bin to be cleaned to each work station and a conveying driving mechanism for driving the cleaning conveying chain 25 to move; the feeding conveying chain and the discharging conveying chain are respectively arranged at two ends of the cleaning conveying chain 25, the washing module B and the drying module C are sequentially arranged on the cleaning conveying chain 25 along the moving direction of the material box on the cleaning conveying chain 25, the feeding module A is arranged behind the washing module B, and the discharging module D is arranged in front of the drying module C;
referring to fig. 7, the washing module B comprises a first washing device 1 and a second washing device 3, each of the first washing device 1 and the second washing device 3 comprises a plurality of washing assemblies, the washing assemblies are arranged along the moving direction of the material box, each washing assembly comprises a frame 22 and a plurality of water nozzles 21 arranged on the frame 22, the water nozzles 21 are connected with the water supply system 9 through water pipes, and the connecting lines between the water nozzles 21 on each washing assembly form a closed surrounding line which surrounds the material box to be washed; along the conveying direction of the material box on the cleaning conveying chain 25, the second flushing device 3 is arranged behind the first flushing device 1, transition areas for draining water on the material box are arranged in front of the first flushing device 1 and the second flushing device 3, a first transition area 2 is arranged in front of the first flushing device 1, and a second transition area 4 is arranged in front of the second flushing device 3;
the drying module C comprises a high-pressure drying device 5 and a high-temperature drying device 6; the high-pressure drying device 5 and the high-temperature drying device 6 both comprise a plurality of blowing assemblies, the blowing assemblies are arranged along the moving direction of the material box, each blowing assembly comprises a bracket and a plurality of air nozzles arranged on the bracket, and a connecting line between the air nozzles on each blowing assembly forms a closed loop line which surrounds the material box to be dried; the air nozzles on the high-pressure drying device 5 are all connected with a high-pressure air supply system, and the air nozzles of the high-temperature drying device 6 are all connected with a hot air supply system for supplying hot air; the high-pressure blow-drying device 5 is arranged behind the high-temperature blow-drying device 6 along the moving direction of the workbin on the cleaning conveying chain 25.
Referring to fig. 7, in this embodiment, the frame 22 of the cleaning assembly is formed by combining connection pipes in a shape of a Chinese character kou, and the plurality of water nozzles 21 are connected to the inner walls of the connection pipes and communicated with the connection pipes, which are connected to the water supply system 9. Therefore, the water can be supplied to the plurality of water nozzles 21 by connecting the connecting pipe with the water supply system 9, the structure of the device is simplified, and the installation and the connection are convenient. In this embodiment, the specific implementation structure of the blowing assembly can be referred to as the cleaning assembly of this embodiment.
A key cleaning device 33 is arranged in front of the first washing device 1 along the moving direction of the material box on the cleaning conveying chain, and the first transition area 2 is arranged in front of the key cleaning device 33; the key cleaning device comprises a cleaning robot 31 and a key water nozzle 32, wherein the key water nozzle 32 is arranged at the executing end of the cleaning robot 31, and the key water nozzle 31 is connected with the water supply system 9. Through the arrangement of the key cleaning device 33, the key water nozzles 32 can be driven to various cleaning blind points by utilizing the flexible moving characteristic of the cleaning robot 31, so that the workbin can be cleaned thoroughly. In addition, the key cleaning device 33 may be provided in front of the second flushing device 3, so that the cleaning blind spot of the bin may be cleaned for a second time to ensure clean cleaning.
Referring to fig. 8, the cleaning conveyor chain 25 is provided with a plurality of partition assemblies, and the cleaning conveyor chain 25 between every two partition assemblies forms a discharge area 23 for storing the bins. Through the setting of separating the subassembly, make at the material loading in-process, can be according to the operational aspect that washs conveying chain 25 through control material loading robot 34, cooperation material loading, in order to make the material loading at every turn can let the workbin of treating the abluent enter into the assigned position (blowing district 23) that washs conveying chain 25, thereby let every workbin of treating the abluent can enter into and wash conveying chain 25 according to certain clearance or distance, and then can with wash every washing station matching on the conveying chain 25, be favorable to under the drive of wasing conveying chain 25 intermittent type formula motion, every forward movement is one step, treat that abluent workbin just can move a station forward.
Referring to fig. 8, the partition assembly includes two oppositely disposed "L" -shaped partition bars 24, the lower ends of the partition bars 24 are connected to a washing conveyor chain 25, and the upper ends extend vertically upward. Through setting up such subassembly of separating, simple structure is convenient for install and is dismantled to be favorable to separating two workbins, so that carry out different washing respectively or weather the process. The bottom of the separating rod 24 is bolted to a cleaning conveyor chain 25.
With reference to fig. 1 and 9, a top drying device is arranged in the second transition area 4, and is arranged above the cleaning conveyor chain 25; wherein, the top weathers the device and includes vertical removal frame 15, sets up a plurality of top air nozzles 16 and the vertical actuating mechanism 13 that drives vertical removal frame 15 and make vertical motion on vertical removal frame 15, a plurality of top air nozzles 16's air outlet is downward, a plurality of top air nozzles 16 are connected with air supply system. Through setting up such top and drying the device, can let through the workbin after washing and rinsing, in the time of the water droplet that goes up in second transition zone 4, through the air nozzle that the top dried the device, the sewage that will remain at the workbin top blows away to can be according to the height of specific workbin, under the drive of vertical actuating mechanism 13, let vertical removal frame 15 remove suitable height, blow away or weather the sewage at workbin top better. Because under water driped dry or the drippage state, the sewage that is located the workbin top can't down flow or drop naturally under the effect of gravity, consequently can remain easily and pile up at the top of workbin, and weather the setting of device through the top, just can solve this problem well to can reduce the subsidiary sewage of workbin self effectively before getting into drying module C, be favorable to follow-up improvement to weather and the effect of drying. Be equipped with the altitude detector on the device is weathered at top, this altitude detector is used for detecting the height of workbin to feed back to vertical actuating mechanism 13, thereby be favorable to letting vertical removal frame 15 remove to the best height on, be favorable to improving the effect that the top weathered. The vertical driving mechanism 13 of this embodiment is constituted by a cylinder, and a telescopic member of the cylinder is connected to a top portion of the vertical moving frame 15. In this implementation, be equipped with vertical guiding mechanism 14 between vertical removal frame and the frame, this vertical guiding mechanism 14 includes guide pillar and guide pin bushing.
Referring to fig. 9, an air blowing pipeline is arranged on the vertical moving frame 15, the air blowing pipeline is arranged inside the vertical moving frame 15, a connecting port 17 is arranged on the vertical moving frame 15, the connecting port 17 is communicated with the air blowing pipeline, and an air supply device is connected with the connecting port 17 through an air pipe; the air inlets of the plurality of top air nozzles 16 are all communicated with the air blowing pipeline. The vertical movable frame 15 is convenient for connecting a plurality of top blowing nozzles, and is beneficial to simplifying the structure of the device and facilitating control.
Referring to fig. 1, a secondary drying device 7 is arranged in front of the high-temperature drying device 6 along the moving direction of the bin on the cleaning conveyor chain 25, the secondary drying device 7 comprises a plurality of drying assemblies which are arranged along the moving direction of the bin, each drying assembly comprises a connecting frame and a plurality of drying nozzles arranged on the connecting frame, and a connecting line between the drying nozzles on each drying assembly forms a closed line which surrounds the bin to be dried; and the blow-drying nozzles on the secondary blow-drying device 7 are connected with a high-pressure air supply system. Through the arrangement of the secondary blow-drying device 7, the bin after entering the drying module C is sequentially subjected to normal-temperature blow-drying, high-temperature blow-drying and normal-temperature blow-drying, so that under the change of blowing temperature, the drying speed of sewage on the bin is favorably improved, and the drying effect of the bin is improved; in addition, through the setting of secondary device 7 that weathers, it has three stations to weather to let drying module C go up to become to have to weather to can shorten the dwell time of workbin on every station that weathers, thereby be favorable to coordinating when wasing with washing module B's station, be favorable to improving the cleaning efficiency to the workbin. The blow-drying assembly of the secondary blow-drying device 7 of this embodiment can be referred to as the cleaning assembly of this embodiment.
In this embodiment, the first washing device 1, the second washing device 3, the top drying device, the high-pressure drying device 5, the high-temperature drying device 6 and the secondary drying device 7 are all provided with a detection assembly for detecting whether a bin exists. And when the detection assemblies of the devices in the water washing module B and the drying module C detect the bin, the corresponding devices start to work correspondingly, and if the detection assemblies do not detect the bin, the corresponding devices stop running. Because the feeding is not continuously carried out during the cleaning process, some discharging areas 23 are blank areas (namely, no material box) and all devices can be operated according to actual conditions by arranging the detection assembly, so that the energy consumption is reduced.
Referring to fig. 1, the device further comprises a protective door group, wherein the protective door group comprises a first protective door 25 arranged behind the first washing device 1, a second protective door 26 arranged behind the second washing device 3, a third protective door 27 arranged behind the high-pressure drying device 5, a fourth protective door 28 arranged behind the high-temperature drying device 6, a fifth protective door 29 arranged behind the secondary drying device 7 and a sixth protective door 30 arranged in front of the secondary drying device 7 along the moving direction of the work bin on the cleaning and conveying chain 25; each protective door of the protective door group comprises a lifting plate and a lifting driving mechanism for driving the lifting plate to move vertically. Through the arrangement of the protective door group, all stations can be separated from each other, so that the cleaning quality is prevented from being influenced by mutual interference of all stations during operation, and scraps or sewage in the cleaning process can be prevented from splashing; in addition, in washing and drying process, carry out highly compressed washing and jet-propelled to the workbin, can produce very big noise, through the setting of guard gate, can separate with the external world, reduce noise influence. In this embodiment, the lifting driving mechanism is composed of a cylinder, and a telescopic member of the cylinder is connected to the lifting plate.
Referring to fig. 4-6, each of the feeding conveyor chain and the discharging conveyor chain comprises a connecting chain 19 and a receiving and conveying chain 18, the connecting chain 19 is connected with the end of the cleaning conveyor chain 25, one end of the receiving and conveying chain 18 is connected with the connecting chain 19, and the other end is arranged obliquely downwards; guard railings 8 are arranged on two sides of a connecting chain 19 of the feeding conveying chain and the discharging conveying chain. Through setting up such material loading conveying chain and unloading conveying chain, the material loading and unloading of 34 and unloading robot 35 of material loading robot of being convenient for to through the setting of rail guard 8, can play the guard action when the workbin removes, avoid the workbin to drop.
The corresponding conveying pieces of the feeding module a, the blanking module B and the conveying module in the embodiment can also be composed of conveying belts or conveying rollers or other conveying structures, the feeding driving mechanism 20, the blanking driving mechanism 20' and the conveying driving mechanism all adopt motors, driving gears and driven gears, chains are arranged between the driving gears and the driven gears in a surrounding mode, and the driving gears are connected with main shafts of the motors.
Referring to fig. 1-3, the robot intelligent bin cleaning production system of the embodiment includes a plurality of robot intelligent bin cleaning production lines, and the plurality of robot intelligent bin cleaning production lines are arranged side by side. In this embodiment, the robot intelligent bin cleaning production system includes a main cleaning line 10, a first cleaning line 11, and a second cleaning line 12; the feeding module A, the water washing module B, the drying module C, the blanking module D and the conveying module form a main cleaning line 10; the first cleaning line 11 and the second cleaning line 12 are arranged side by side with the main cleaning line 10, and the first cleaning line 11 and the second cleaning line 12 respectively comprise an auxiliary feeding module A, an auxiliary washing module B, an auxiliary drying module C, an auxiliary blanking module D and an auxiliary conveying module; the auxiliary washing module B and the auxiliary drying module C on the first washing line 11 are smaller than the washing module B and the auxiliary drying module C on the main washing line 10; the auxiliary washing module B and the auxiliary drying module C on the second washing line 12 are higher than the washing module B and the drying module C on the main washing line 10, and are narrower than the washing module B and the drying module C of the main washing line 10 in width. Set up such robot intelligence workbin and wash production system for can adapt to more different specification and dimension's workbin, select suitable washing line according to the specification and dimension of the workbin of treating the washing, thereby can improve the cleaning quality to the workbin. In particular, a medium-sized bin may be selected for cleaning in the main cleaning line 10, a small-sized bin may be selected for cleaning in the first cleaning line 11, and a large-sized bin or slab may be selected for cleaning in the second cleaning line 12.
In this embodiment, the auxiliary water washing module B and the auxiliary drying module C on the first cleaning line 11 and the second cleaning line 12 are respectively substantially the same as the water washing module B and the drying module C on the main cleaning line 10 in structural design, and the specific difference is that the surrounding layout specifications of the water nozzles 21 and the air nozzles in the auxiliary water washing module B and the auxiliary drying module C are different; specifically, the water spray nozzles 21 and the air spray nozzles on the auxiliary water washing module B and the auxiliary drying module C on the first cleaning line 11 are respectively connected to form a rectangle smaller than that of the main cleaning line 10; and the water spray nozzles 21 and the air spray nozzles of the second cleaning line 12 are respectively connected to form a rectangular shape of a connection line which is narrower and higher than that of the main cleaning line 10.
Referring to fig. 4 to 6, in the present embodiment, protection frames are disposed on both sides of the cleaning conveyor chain 25 of the main cleaning line 10, the first cleaning line 11 and the second cleaning line 12, and the protection frames can prevent the bins from falling or falling down during the movement. Meanwhile, the second cleaning line 12 mainly cleans a large-sized bin or a large-sized plate, so that the protective frames on the two sides of the cleaning conveying chain 25 of the second cleaning line are relatively high, which is beneficial to improving the protective effect.
Referring to fig. 1-9, the working principle of the robot intelligent bin cleaning production line of the embodiment is as follows:
during operation, a feeding robot 34 located at the feeding module A sequentially carries the bins to be cleaned onto the feeding conveying chain of the feeding module A, the feeding driving mechanism 20 drives the feeding conveying chain to move, so that the bins to be cleaned are transferred onto the cleaning conveying chain 25, and meanwhile, the conveying driving mechanism intermittently drives the cleaning conveying chain 25 to move, so that the bins to be cleaned sequentially enter the stations of the washing module B and the drying module C one by one to be correspondingly cleaned and dried; firstly, when the bin enters the first washing device 1, the water nozzles 21 of the first washing device 1 spray water to the bin to achieve the purpose of washing, at the moment, the bin is surrounded by an enclosing line formed by the water nozzles 21 on each cleaning assembly of the first washing device 1, and the cleaning assemblies are arranged along the moving direction of the bin, so that the bin is comprehensively washed under the action of the water nozzles 21 of the cleaning assemblies, and engine oil and scraps on the bin are washed clean; then, the bin which finishes the first washing moves to a key washing device 33, the washing robot 31 washes the washing blind spot of the bin, then the bin moves to the first transition area 2, and the next bin to be washed moves to the first washing device 1 for washing; when the flushed work bin stays in the first transition area 2, the water attached to the sewage on the surface is gradually dropped, so that the sewage is prevented from being brought into the next device, and the cleaning effect of the work bin is improved; then, the bin which finishes the water dripping continuously moves forwards to the second flushing device 3, the next bin which finishes the first flushing enters the first transition area 2 to be in the water dripping state, and the following bins to be cleaned also sequentially enter the first flushing device 1 to be flushed; in the second flushing device 3, the bin is flushed completely for the second time, so that the engine oil, the scraps and the like attached to the bin are flushed completely, and the engine oil, the scraps and the like move to the second transition area 4 to drip;
then, the washed material box enters a drying module C, and corresponding drying treatment is carried out in sequence; when the washed bin enters the high-pressure drying device 5, the air nozzle in the high-pressure drying device 5 is used for quickly drying or blowing the sewage attached to the surface of the bin, so that excessive sewage is prevented from remaining on the bin; then, the bin enters a temperature drying device, an air nozzle on the temperature drying device blows hot air to the bin, so that sewage in positions, such as grooves and blind holes, in the bin, which are difficult to blow directly is dried through high temperature and flowing air, and other bins behind correspondingly move forwards and perform corresponding cleaning processes; finally, the bin which is dried at the high temperature is dried again at the normal temperature and the high pressure by the secondary drying device 7, so that the cleaned bin is ensured to be dried; the bin which completes the whole washing and drying process moves to the tail end of the cleaning conveying chain 25 and is transferred to the blanking conveying chain, and moves to the corresponding position where the blanking robot 35 carries under the driving of the blanking driving mechanism 20', and the blanking robot 35 located at the blanking module position D completes the final unloading.
The above is the preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (10)
1. A robot intelligent work bin cleaning production line is characterized by comprising a feeding module, a washing module, a drying module, a discharging module and a conveying module for conveying work bins; the feeding module comprises a feeding robot for carrying workbins, a feeding conveying piece and a feeding driving mechanism for driving the feeding conveying piece to move, the blanking module comprises a blanking robot for carrying the workbins, a blanking conveying piece and a blanking driving mechanism for driving the blanking conveying piece to move, and the conveying module comprises a cleaning conveying piece for sequentially conveying the workbins to be cleaned to each station and a conveying driving mechanism for driving the cleaning conveying piece to move; the feeding conveying piece and the discharging conveying piece are respectively arranged at two ends of the cleaning conveying piece, the washing module and the drying module are sequentially arranged on the cleaning conveying piece along the moving direction of the material box on the cleaning conveying piece, the feeding module is arranged behind the washing module, and the discharging module is arranged in front of the drying module;
the washing module comprises a first washing device and a second washing device, the first washing device and the second washing device respectively comprise a plurality of washing components, the washing components are arranged along the moving direction of the material box, each washing component comprises a frame and a plurality of water nozzles arranged on the frame, the water nozzles are connected with a water supply system through water pipes, a connecting line between the water nozzles on each washing component forms a closed surrounding line, and the surrounding line surrounds the material box to be washed; the second flushing device is arranged behind the first flushing device along the conveying direction of the material box on the cleaning conveying piece, transition areas for allowing water on the material box to drip are arranged in front of the first flushing device and the second flushing device, the first transition area is located in front of the first flushing device, and the second transition area is located in front of the second flushing device;
the drying module comprises a high-pressure drying device and a high-temperature drying device; the high-pressure drying device and the high-temperature drying device respectively comprise a plurality of blowing assemblies, the blowing assemblies are arranged along the moving direction of the material box, each blowing assembly comprises a bracket and a plurality of air nozzles arranged on the bracket, a connecting line between the air nozzles on each blowing assembly forms a closed loop line, and the loop line surrounds the material box to be dried; the air nozzles on the high-pressure drying device are all connected with a high-pressure air supply system, and the air nozzles of the high-temperature drying device are all connected with a hot air supply system for supplying hot air; and the high-pressure blow-drying device is arranged behind the high-temperature blow-drying device along the moving direction of the feed box on the cleaning conveying piece.
2. The robotic intelligent bin cleaning line according to claim 1 wherein the cleaning conveyor has a plurality of divider assemblies, the cleaning conveyor between each two divider assemblies forming a drop down area for storing bins.
3. The robotic smart bin cleaning line as defined in claim 2 wherein the divider assembly includes two oppositely disposed "L" shaped divider bars connected at their lower ends to the cleaning conveyor and extending vertically upwardly at their upper ends.
4. The robotic smart bin cleaning line of claim 1 wherein a top blow dry device is disposed in the second transition area, the top blow dry device disposed above the cleaning conveyor; the top drying device comprises a vertical moving frame, a plurality of top air nozzles arranged on the vertical moving frame and a vertical driving mechanism for driving the vertical moving frame to move vertically, air outlets of the top air nozzles face downwards, and the top air nozzles are connected with an air supply system.
5. The robot intelligent bin cleaning production line as claimed in claim 4, wherein an air blowing pipeline is arranged on the vertical moving frame and is arranged inside the vertical moving frame, a connecting port is arranged on the vertical moving frame and is communicated with the air blowing pipeline, and an air supply device is connected with the connecting port through an air pipe; and air inlets of the plurality of top air nozzles are communicated with the air blowing pipeline.
6. The robot intelligent bin cleaning line according to claim 1, wherein a secondary blow-drying device is arranged in front of the high-temperature blow-drying device along the moving direction of the bins on the cleaning conveyor, the secondary blow-drying device comprises a plurality of blow-drying assemblies, the blow-drying assemblies are arranged along the moving direction of the bins, each blow-drying assembly comprises a connecting frame and a plurality of blow-drying nozzles arranged on the connecting frame, and a connecting line between the blow-drying nozzles on each blow-drying assembly forms a closed line which surrounds the bins to be dried; and the blow-drying nozzles on the secondary blow-drying device are connected with a high-pressure air supply system.
7. The robotic intelligent bin cleaning line according to claim 1 wherein a key cleaning device is positioned forward of the first flushing device and the first transition zone is positioned forward of the key cleaning device along a direction of bin movement on the cleaning transport; the key cleaning device comprises a cleaning robot and a key water nozzle, wherein the key water nozzle is arranged at the executing tail end of the cleaning robot, and the key water nozzle is connected with a water supply system.
8. The robot intelligent bin cleaning production line of claim 6, further comprising a protective door group, wherein the protective door group comprises a first protective door arranged behind the first flushing device, a second protective door arranged behind the second flushing device, a third protective door arranged behind the high-pressure blow-drying device, a fourth protective door arranged behind the high-temperature blow-drying device, a fifth protective door arranged behind the secondary blow-drying device and a sixth protective door arranged in front of the secondary blow-drying device along the moving direction of the bins on the cleaning conveying member; each protective door of the protective door group comprises a lifting plate and a lifting driving mechanism for driving the lifting plate to move vertically.
9. The robot intelligent bin cleaning production line as claimed in claim 1, wherein the feeding conveyor, the discharging conveyor and the cleaning conveyor are all composed of a conveyor chain transmission structure, the conveyor chain transmission structure comprises a chain, a driving gear and a driven gear, the chain is arranged between the driving gear and the driven gear in a surrounding mode, and power output shafts of the feeding driving mechanism, the discharging driving mechanism and the conveying driving mechanism are respectively connected with the corresponding driving gears.
10. A robotic intelligent bin cleaning production system comprising a plurality of robotic intelligent bin cleaning lines according to any of claims 1-9, the plurality of robotic intelligent bin cleaning lines being arranged side-by-side.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110449430A (en) * | 2019-08-29 | 2019-11-15 | 广州粤研智能装备股份有限公司 | A kind of intelligent robot hopper cleaning product line and system |
CN114857914A (en) * | 2022-03-11 | 2022-08-05 | 高桥金属制品(苏州)有限公司 | All-dimensional cleaning and drying equipment and all-dimensional cleaning and drying method |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110449430A (en) * | 2019-08-29 | 2019-11-15 | 广州粤研智能装备股份有限公司 | A kind of intelligent robot hopper cleaning product line and system |
CN114857914A (en) * | 2022-03-11 | 2022-08-05 | 高桥金属制品(苏州)有限公司 | All-dimensional cleaning and drying equipment and all-dimensional cleaning and drying method |
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