CN210705585U - Vulcanizing tank with temperature control device for high-pressure winding rubber tube - Google Patents
Vulcanizing tank with temperature control device for high-pressure winding rubber tube Download PDFInfo
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- CN210705585U CN210705585U CN201921310210.5U CN201921310210U CN210705585U CN 210705585 U CN210705585 U CN 210705585U CN 201921310210 U CN201921310210 U CN 201921310210U CN 210705585 U CN210705585 U CN 210705585U
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- vulcanizing tank
- rubber tube
- vulcanizing
- tank body
- temperature control
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Abstract
The utility model discloses a vulcanizing boiler with a temperature control device for a high-pressure winding rubber tube, which comprises a vulcanizing boiler, a steam generator, a pressure tank, a rubber tube placing unit, the temperature control device, a first solenoid valve, a second solenoid valve and a pressure sensor, wherein the vulcanizing boiler comprises a vulcanizing boiler body, a gas outlet of the steam generator is connected with the vulcanizing boiler body through a pipeline, the pressure tank comprises a pressure tank body and a PLC module, the front surface of the pressure tank body is connected with the PLC module through a bolt, the rubber tube placing unit comprises a rubber tube tray and a positioning block, the rubber tube tray is embedded into a groove arranged on the side wall of the vulcanizing boiler body, the rubber tube tray is connected by two connecting rods, pulleys are welded at four corners of the lower surface of the rubber tube tray, the temperature control device is connected with the front surface of the steam generator through bolts, the pressure sensor is embedded into the upper, the function of adjusting the temperature of the rubber tube vulcanizing tank can be realized through the temperature control device.
Description
Technical Field
The utility model relates to a vulcanizer temperature control technical field specifically is a vulcanizer for high pressure winding rubber tube with temperature control device.
Background
The rubber tube is a common pipeline capable of conveying micro solid, liquid and gas, so the rubber tube is widely applied in a plurality of industrial fields, a vulcanizing tank is needed to be used for processing the rubber tube in the production process, the existing vulcanizing tank is usually heated by using steam, and is pressurized by using a pressure tank, but no temperature control device is arranged in the existing vulcanizing tank, manual pressurization is needed, the equipment is unsafe to operate, the operation is inconvenient, the heat preservation effect in the vulcanizing tank is poor, and heat loss is caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of overcoming the existing defects, and provides a vulcanizing tank with a temperature control device for high-pressure winding rubber pipes, the temperature in the rubber pipe vulcanizing tank can be adjusted through the temperature control device, when the temperature in the vulcanizing tank is consistent with the temperature set by the temperature control device, the vulcanizing tank is insulated through a biomass insulation film, the heat loss in the vulcanizing tank is prevented, the high temperature in the vulcanizing tank is insulated through an asbestos layer, the worker is prevented from being injured, the pressure in the vulcanizing tank body is detected through a pressure sensor, when the pressure in the vulcanizing tank reaches the pressure set by the pressure sensor, a solenoid valve is automatically closed, the equipment operation is safe and reliable, the manual pressurization is not needed, the steam generator stops working, the equipment operation is safe and reliable, the operation is convenient and flexible, a pallet groove is arranged on the upper surface of a rack, the height of the pulley groove corresponds to a pulley welded at the lower end of a rubber pipe, can make things convenient for putting into and taking out of rubber tube tray, convenient operation, this high pressure winding vulcanizing boiler for rubber tube with temperature control device has temperature control device that can temperature regulation, need not artifical pressurization, and equipment operation is convenient and the operation is reliable, and it is effectual to keep warm, avoids the heat to run off, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: a vulcanizing tank with a temperature control device for a high-pressure wound rubber tube comprises a vulcanizing tank, a steam generator, a pressure tank, a rubber tube placing unit, the temperature control device, a first electromagnetic valve, a second electromagnetic valve and a pressure sensor;
a vulcanizing tank: the vulcanizing tank comprises a vulcanizing tank body and a hydraulic telescopic rod, the upper end and the lower end of the left side in the vulcanizing tank body are connected with the hydraulic telescopic rod through bolts, grooves are uniformly formed in the side wall of the vulcanizing tank body, and a switch is arranged on the upper surface of the vulcanizing tank body;
a steam generator: the steam generator is arranged on the left side of the vulcanizing tank body, an air outlet of the steam generator is connected with the vulcanizing tank body through a pipeline, and the steam generator can heat the vulcanizing tank body through the pipeline;
and (2) a second electromagnetic valve: the second electromagnetic valve is arranged in a connecting pipeline of the steam generator and the vulcanizing tank body;
a pressure tank: the pressure tank comprises a pressure tank body and a PLC module, the front surface of the pressure tank body is connected with the PLC module through a bolt, the pressure tank body is connected with the vulcanizing tank body through a pipeline, and the pressure tank can pressurize the vulcanizing tank body through the pipeline;
a first electromagnetic valve: the first electromagnetic valve is arranged in a connecting pipeline between the pressure tank body and the vulcanizing tank body;
a rubber tube placing unit: the rubber tube placing unit comprises a rubber tube tray and a positioning block, the rubber tube tray is embedded into a groove formed in the side wall of the vulcanizing tank body, the rubber tube tray is connected through two connecting rods, the positioning block is welded on the left side of the rubber tube tray, pulleys are welded at four corners of the lower surface of the rubber tube tray at the lowest layer, the rubber tube tray is connected through the two connecting rods, the rubber tube tray can be conveniently placed in and taken out, and the positioning block welded to the rubber tube tray can be positioned through a hydraulic telescopic rod;
temperature control device: the temperature control device is connected to the front surface of the steam generator through a bolt;
a pressure sensor: the pressure sensor is embedded in the upper side wall of the vulcanizing tank body;
wherein: the pressure tank jar body and the vulcanizing boiler jar body all weld on the base of rubber tube vulcanizing boiler through the supporting leg, the input of PLC module is connected through the input electricity of external circuit and power, pressure sensor's input is connected with the input electricity of PLC module, the output of PLC module is connected with the output electricity of solenoid valve one, when the internal pressure of vulcanizing boiler jar reaches the value that pressure sensor set for, solenoid valve one is closed, the input of switch is connected through the output electricity of external circuit and power, hydraulic telescoping rod's input all is connected with the output electricity of switch, put into the vulcanizing boiler when the rubber tube tray, open the switch, the inslot that hydraulic telescoping rod embedding locating piece was equipped with, fix a position the rubber tube tray.
Furthermore, the temperature control device comprises a temperature control box, a constant temperature control panel, a temperature regulation input device, a display screen and a temperature transmitter, wherein the constant temperature control panel is arranged in the temperature control box, the temperature regulation input device is arranged at the upper end of the constant temperature control panel, the display screen is arranged at the left end of the temperature regulation input device, the temperature transmitter is embedded at the bottom end in the vulcanizing tank body, the input end of the constant temperature control panel is electrically connected with the output end of the switch, the input ends of the temperature regulation input device, the display screen, the temperature transmitter and the steam generator are electrically connected with the output end of the constant temperature control panel, the temperature is input through the temperature regulation input device, the constant temperature control panel drives the steam generator to work, the temperature in the vulcanizing tank body is sensed through the temperature transmitter and fed back to the display screen, and when the temperature in the vulcanizing tank body, and the steam generator stops heating, and the second electromagnetic valve is closed.
Further, the vulcanizing boiler body still contains asbestos layer and living beings heat preservation membrane, the internal surface bonding of the vulcanizing boiler body has the asbestos layer, and the internal surface bonding on asbestos layer has living beings heat preservation membrane, and the asbestos layer can insulate against heat to the high temperature that the vulcanizing boiler body produced, is injured when preventing the staff operation, and living beings heat preservation membrane can carry out fine heat preservation to the internal heat of vulcanizing boiler, prevents that the heat from scattering and disappearing.
Further, still include the tray frame, the tray frame contains tray frame body and pulley groove, the upper surface of tray frame body is equipped with the pulley groove, and the height and the pulley of pulley groove are corresponding, and the pulley groove that the tray frame upper surface was equipped with can make things convenient for putting into and taking out of rubber tube tray.
Compared with the prior art, the beneficial effects of the utility model are that: this vulcanizer is used to high pressure winding rubber tube with temperature control device has following benefit:
1. the temperature in the rubber tube vulcanizing tank can be adjusted through the temperature control device, when the temperature in the vulcanizing tank is consistent with the temperature set by the temperature control device, the steam generator stops working, the equipment runs safely and reliably, and the operation is convenient and flexible.
2. Keep warm to the vulcanizing boiler through living beings heat preservation membrane, prevent the inside heat loss of vulcanizing boiler, insulate against heat through the asbestos layer to the inside high temperature of vulcanizing boiler, prevent that the staff is injured, detect the internal pressure of vulcanizing boiler jar through pressure sensor, when pressure in the vulcanizing boiler reaches the pressure that pressure sensor set for, a solenoid valve self-closing, equipment operation safe and reliable need not artifical pressurization.
3. Through the pulley groove that tray frame upper surface was equipped with, the pulley groove highly corresponds with rubber tube tray lower extreme welded pulley, can make things convenient for putting into and taking out of rubber tube tray convenient operation.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the rubber tube tray of the present invention;
FIG. 3 is a schematic structural view of the temperature control device of the present invention;
fig. 4 is a schematic view of the tank structure of the present invention.
In the figure: 1 vulcanizing tank, 11 vulcanizing tank bodies, 12 hydraulic telescopic rods, 13 biomass heat-preservation films, 14 asbestos layers, 2 steam generators, 3 pressure tanks, 31 pressure tank bodies, 32 PLC modules, 4 rubber pipe placing units, 41 rubber pipe trays, 42 pulleys, 43 positioning blocks, 5 temperature control devices, 51 temperature control boxes, 52 temperature control plates, 53 temperature regulation input devices, 54 display screens, 55 temperature transmitters, 6 tray frames, 61 tray frame bodies, 62 pulley grooves, 71 solenoid valves I, 72 solenoid valves II and 8 pressure sensors.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a vulcanizing tank with a temperature control device for a high-pressure wound rubber tube comprises a vulcanizing tank 1, a steam generator 2, a pressure tank 3, a rubber tube placing unit 4, a temperature control device 5, a first electromagnetic valve 71, a second electromagnetic valve 72 and a pressure sensor 8;
a vulcanizing tank 1: the vulcanizing tank 1 comprises a vulcanizing tank body 11 and a hydraulic telescopic rod 12, the upper end and the lower end of the left side in the vulcanizing tank body 11 are connected with the hydraulic telescopic rod 12 through bolts, grooves are uniformly formed in the side wall of the vulcanizing tank body 11, and a switch 15 is arranged on the upper surface of the vulcanizing tank body 11;
the steam generator 2: the steam generator 2 is arranged on the left side of the vulcanizing tank body 11, an air outlet of the steam generator 2 is connected with the vulcanizing tank body 11 through a pipeline, and the steam generator 2 can heat the vulcanizing tank body 1 through the pipeline;
a second electromagnetic valve 72: the second electromagnetic valve 72 is arranged in a connecting pipeline between the steam generator 2 and the vulcanizing tank body 11;
the pressure tank 3: the pressure tank 3 comprises a pressure tank body 31 and a PLC module 32, the front surface of the pressure tank body 31 is connected with the PLC module 32 through a bolt, the pressure tank body 31 is connected with the vulcanizing tank body 11 through a pipeline, and the pressure tank 3 can pressurize the vulcanizing tank body 11 through a pipeline;
the first electromagnetic valve 71: the first electromagnetic valve 71 is arranged in a connecting pipeline between the pressure tank body 31 and the vulcanizing tank body 11;
the rubber tube placing unit 4: the rubber tube placing unit 4 comprises a rubber tube tray 41 and a positioning block 43, the rubber tube tray 41 is embedded into a groove formed in the side wall of the vulcanizing tank body 11, the rubber tube tray 41 is connected through two connecting rods, the positioning block 43 is welded on the left side of the rubber tube tray 41, pulleys 42 are welded at four corners of the lower surface of the rubber tube tray 41 at the lowest layer, the rubber tube tray 41 is connected through two connecting rods, the rubber tube tray 41 can be conveniently placed in and taken out, and the positioning block 43 welded to the rubber tube tray 41 can be positioned through the hydraulic telescopic rod 12;
the temperature control device 5: the temperature control device 5 is connected to the front surface of the steam generator 2 through bolts;
the pressure sensor 8: the pressure sensor 8 is embedded in the upper side wall of the vulcanizing tank body 11;
wherein: the pressure tank body 31 and the vulcanizing tank body 11 are welded on a base of the rubber tube vulcanizing tank through supporting legs, the input end of the PLC module 32 is electrically connected with the input end of a power supply through an external circuit, the input end of the pressure sensor 8 is electrically connected with the input end of the PLC module 32, the output end of the PLC module 32 is electrically connected with the output end of the first electromagnetic valve 71, when the pressure in the vulcanizing tank body 1 reaches a value set by the pressure sensor 8, the first electromagnetic valve 71 is closed, the input end of the switch 15 is electrically connected with the output end of the power supply through the external circuit, the input end of the hydraulic telescopic rod 12 is electrically connected with the output end of the switch 15, when the rubber tube tray 41 is placed into the vulcanizing tank, the switch 15 is opened, the hydraulic telescopic rod 12 is embedded into a groove;
further, the temperature control device 5 comprises a temperature control box 1, a constant temperature control board 52, a temperature regulation input device 53, a display screen 54 and a temperature transmitter 55, the constant temperature control board 52 is arranged in the temperature control box 1, the temperature regulation input device 53 is arranged at the upper end of the constant temperature control board 52, the display screen 54 is arranged at the left end of the temperature regulation input device 53, the temperature transmitter 55 is embedded at the bottom end in the vulcanizing tank body 11, the input end of the constant temperature control board 52 is electrically connected with the output end of the switch 15, the temperature regulation input device 53, the display screen 54, the temperature transmitter 55 and the input end of the steam generator 2 are electrically connected with the output end of the constant temperature control board 52, the set temperature is input through the temperature regulation input device 53, the constant temperature control board 52 drives the steam generator 2 to work, the temperature transmitter 55 senses the temperature in the vulcanizing tank body 11 and feeds back, when the temperature control device 5 detects that the temperature in the vulcanizing boiler body 11 is consistent with the set temperature, the steam generator 2 stops heating, and the second electromagnetic valve 72 is closed.
Further, the vulcanizing boiler body 11 still contains asbestos layer 14 and biomass heat preservation membrane 13, the internal surface bonding of the vulcanizing boiler body 11 has asbestos layer 14, and the internal surface bonding of asbestos layer 14 has biomass heat preservation membrane 13, and asbestos layer 14 can insulate against heat to the high temperature that produces in the vulcanizing boiler body 11, and is injured when preventing the staff operation, and biomass heat preservation membrane 13 can carry out fine heat preservation to the heat in the vulcanizing boiler body 11, prevents that the heat from losing.
Further, still include tray frame 6, tray frame 6 contains tray frame body 61 and pulley groove 62, the upper surface of tray frame body 61 is equipped with pulley groove 62, and pulley groove 62's height and pulley 42 are corresponding, and pulley groove 62 that tray frame 6 upper surface was equipped with can make things convenient for putting into and taking out of rubber tube tray 41.
When in use: opening the opening of the vulcanizing tank 1, pulling out the rubber tube tray 41, embedding a pulley 42 welded at the lower end of the rubber tube tray 41 into a pulley groove 62 for sliding, pushing the rubber tube tray 41 into the vulcanizing tank 1 after a high-pressure rubber tube is placed, closing the opening of the vulcanizing tank 1, pressurizing the pressure tank 3 into the vulcanizing tank body 11 through a pipeline, opening a switch 15, extending a hydraulic telescopic rod (12) to position the rubber tube tray 41, inputting a set temperature through a temperature adjusting input device 53, driving a steam generator 2 to work through a constant-temperature control panel 52, sensing the temperature in the vulcanizing tank body 11 through a temperature transmitter 55 and feeding back the temperature to a display screen 54, stopping heating the steam generator 2 when a temperature control device 5 detects that the temperature in the vulcanizing tank body 11 is consistent with the set temperature, closing a second electromagnetic valve 72, and when the pressure in the vulcanizing tank body 11 is higher than the pressure set by a pressure sensor, the first solenoid valve 71 is closed.
It should be noted that the number of the hose trays 41 disclosed in this embodiment is at least four, the model number of the PLC module 32 is S7-200, the model number of the first electromagnetic valve 71 and the model number of the second electromagnetic valve 72 are MJCSO2AL, the model number of the pressure sensor 8 is a micro MEMS pressure sensor, the model number of the constant temperature control board 52 is KTSO011, and the model number of the temperature transmitter 55 is PT 1000.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a high pressure winding vulcanizer for rubber tube with temperature control device which characterized in that: the device comprises a vulcanizing tank (1), a steam generator (2), a pressure tank (3), a rubber tube placing unit (4), a temperature control device (5), a first electromagnetic valve (71), a second electromagnetic valve (72) and a pressure sensor (8);
vulcanizing tank (1): the vulcanizing tank (1) comprises a vulcanizing tank body (11) and hydraulic telescopic rods (12), the upper end and the lower end of the left side in the vulcanizing tank body (11) are connected with the hydraulic telescopic rods (12) through bolts, grooves are uniformly formed in the side wall of the vulcanizing tank body (11), and a switch (15) is arranged on the upper surface of the vulcanizing tank body (11);
steam generator (2): the steam generator (2) is arranged on the left side of the vulcanizing tank body (11), and an air outlet of the steam generator (2) is connected with the vulcanizing tank body (11) through a pipeline;
solenoid valve two (72): the second electromagnetic valve (72) is arranged in a connecting pipeline of the steam generator (2) and the vulcanizing tank body (11);
pressure tank (3): the pressure tank (3) comprises a pressure tank body (31) and a PLC module (32), the front surface of the pressure tank body (31) is connected with the PLC module (32) through a bolt, and the pressure tank body (31) is connected with the vulcanizing tank body (11) through a pipeline;
first solenoid valve (71): the first electromagnetic valve (71) is arranged in a connecting pipeline between the pressure tank body (31) and the vulcanizing tank body (11);
rubber tube placing unit (4): the rubber tube placing unit (4) comprises rubber tube trays (41) and positioning blocks (43), the rubber tube trays (41) are all embedded into grooves formed in the side wall of the vulcanizing tank body (11), the rubber tube trays (41) are connected through two connecting rods, the positioning blocks (43) are welded on the left side of the rubber tube trays (41), and pulleys (42) are welded at four corners of the lower surface of the rubber tube tray (41) on the lowest layer;
temperature control device (5): the temperature control device (5) is connected to the front surface of the steam generator (2) through a bolt;
pressure sensor (8): the pressure sensor (8) is embedded into the upper side wall of the vulcanizing tank body (11);
wherein: the pressure tank jar body (31) and the vulcanizing tank jar body (11) all weld on the base of rubber tube vulcanizing tank through the supporting leg, the input of PLC module (32) is connected through the input electricity of external circuit and power, the input of pressure sensor (8) is connected with the input electricity of PLC module (32), the output and the output electricity of solenoid valve (71) and pressure tank (3) of PLC module (32) are connected, the input of switch (15) is connected with the output electricity of power through the external circuit, the input of hydraulic telescoping rod (12) all is connected with the output electricity of switch (15).
2. The vulcanizing tank with the temperature control device for the high-pressure wound rubber pipe as claimed in claim 1, wherein the vulcanizing tank is characterized in that: temperature control device (5) contain temperature control box (51), thermostatic control board (52), temperature regulation input unit (53), display screen (54) and temperature transmitter (55), the inside of temperature control box (51) is equipped with thermostatic control board (52), and the upper end of thermostatic control board (52) is equipped with temperature regulation input unit (53), and the left end of temperature regulation input unit (53) is equipped with display screen (54), temperature transmitter (55) inlay the inside bottom in the vulcanizing boiler jar body (11), and the input of thermostatic control board (52) is connected with the output electricity of switch (15), and the input of temperature regulation input unit (53), display screen (54) and temperature transmitter (55) all is connected with the output electricity of thermostatic control board (52).
3. The vulcanizing tank with the temperature control device for the high-pressure wound rubber pipe as claimed in claim 1, wherein the vulcanizing tank is characterized in that: the vulcanizing tank body (11) further comprises an asbestos layer (14) and a biomass heat-insulating film (13), the asbestos layer (14) is bonded to the inner surface of the vulcanizing tank body (11), and the biomass heat-insulating film (13) is bonded to the inner surface of the asbestos layer (14).
4. The vulcanizing tank with the temperature control device for the high-pressure wound rubber pipe as claimed in claim 1, wherein the vulcanizing tank is characterized in that: still include tray frame (6), tray frame (6) contain tray frame body (61) and pulley groove (62), the upper surface of tray frame body (61) is equipped with pulley groove (62), and the height and pulley (42) of pulley groove (62) are corresponding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921310210.5U CN210705585U (en) | 2019-08-14 | 2019-08-14 | Vulcanizing tank with temperature control device for high-pressure winding rubber tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921310210.5U CN210705585U (en) | 2019-08-14 | 2019-08-14 | Vulcanizing tank with temperature control device for high-pressure winding rubber tube |
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| Publication Number | Publication Date |
|---|---|
| CN210705585U true CN210705585U (en) | 2020-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921310210.5U Active CN210705585U (en) | 2019-08-14 | 2019-08-14 | Vulcanizing tank with temperature control device for high-pressure winding rubber tube |
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| CN (1) | CN210705585U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113146899A (en) * | 2020-12-07 | 2021-07-23 | 广德亚蕴申橡塑有限公司 | Flame-retardant foamed rubber vulcanization processing system and method |
-
2019
- 2019-08-14 CN CN201921310210.5U patent/CN210705585U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113146899A (en) * | 2020-12-07 | 2021-07-23 | 广德亚蕴申橡塑有限公司 | Flame-retardant foamed rubber vulcanization processing system and method |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Vulcanization tank for high pressure winding rubber hose with temperature control device Effective date of registration: 20211015 Granted publication date: 20200609 Pledgee: Bank of China Limited by Share Ltd. Luohe branch Pledgor: LUOHE TIEMA RUBBER PRODUCTS Co.,Ltd. Registration number: Y2021980010779 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |