A kind of flat heating device of vulcanizer
Technical field
The present invention relates to vulcanizer technical field, specially a kind of flat heating device of vulcanizer.
Background technology
Vulcanizer is applied to the vulcanization of various products of rubber and plastic, compacting;After preheating, feeding needed for rubber vulcanization process
The functions such as automatic-discharging gas, pressurize vulcanization, timing and alarming, automatic die sinking, product depanning are in one;It is general to be controlled using PLC, tool
There is automatically and manually operation (customized by user's actual need), required technological process, remote operation and system pipes can be recorded
Reason, vulcanizer needs to carry out the pre-heat treatment when work;
Application No. 201611083017.3, patent name is a kind of vulcanizing press electromagnetic induction heater, including
The magnet coil set on substrate and substrate, the magnet coil is electrically connected to electromagnetic controller and in the control of electromagnetic controller
System is lower to produce alternating magnetic field, and the surface of the substrate panel is provided with annular groove, and magnet coil is laid in the annular groove,
Alternating magnetic field produced by it is covered in upper surface of base plate;The substrate both sides are provided with two on the symmetrical bar of longitudinal centre line
A number of cylinder positioning hole is uniformly opened up in connected in star, the strip groove, antifriction bar is placed in institute by elastic supporting member for supporting optical member
State in cylinder positioning hole, and depth of the length slightly larger than the cylinder positioning hole of the elastic supporting member for supporting optical member, when the antifriction bar
During the pressure revocation on top, the elastic supporting member for supporting optical member can eject antifriction bar substrate surface, therefore to substrate when avoiding depanning
The problem of frictionally damage is caused in upper surface, improves service life of equipment, is applicable to various various sizes of sulfurizing moulds;
But the device can not reasonably be controlled when being heated heating temperature, and heating exist it is uneven
, easily there is local unheated situation, while there is certain heat losses in heating process, it is impossible to realize filling for the energy in situation
Divide and utilize.
The content of the invention
In order to overcome the shortcomings of prior art, the present invention provides a kind of flat heating device of vulcanizer, using steaming
Vapour is heated and the dual mode of heat-conducting oil heating is heated, and workpiece can be preheated very well, and in the same of detection temperature
When can effectively control temperature, it is ensured that the stability of heating, and mode of heating is more uniform, workpiece extrusion is convenient, is conducive to
The uniform preheating of workpiece, is worthy to be popularized.
The technical solution adopted for the present invention to solve the technical problems is:A kind of flat heating device of vulcanizer, including
Heater, temperature measuring equipment, warm table and liftout attachment, the heater includes steam heater and heat pipes heat is filled
Put, the heater is arranged on inside warm table, the warm table surface is provided with heat-conducting plate, the steam heater bag
Adding thermal resistance, steam chest and airway tube are included, the adding thermal resistance is arranged on inside steam chest, and the steam chest is internally provided with cold
But water, the airway tube is arranged on steam chest top, and the airway tube is just to heat-conducting plate bottom surface, and the heat pipe heater includes
Electrical heating wire, gravity assisted heat pipe and heat conduction fuel tank, the electrical heating wire is arranged on inside gravity assisted heat pipe to be carried out to gravity inside heat pipe
Heating, the gravity assisted heat pipe is arranged on inside heat conduction fuel tank, and the gravity assisted heat pipe surface is provided with strip bulge, the conduction oil
Case is arranged on heat-conducting plate bottom, and the liftout attachment includes firm banking and knock-pin, and the heat conduction plate surface is provided with groove,
Firm banking and the groove size is mutually coincide, and the knock-pin and firm banking link together, the knock-pin bottom
Hydraulic stem is connected with, the temperature measuring equipment includes temperature sensor, signal adapter, AT89C52 single-chip microcomputers and display screen, described
Temperature sensor is arranged on inside heat-conducting plate, is transmitted after conversion of the temperature signal through signal adapter of the temperature sensor
To inside AT89C52 single-chip microcomputers, temperature data is shown on a display screen after the processing of AT89C52 single-chip microcomputers, described
AT89C52 single-chip microcomputer outputs carry out Electric control with the external power supply connection of adding thermal resistance, electrical heating wire respectively.
As a kind of preferred technical scheme of the present invention, the steam chest and heat conduction fuel tank shell are using double-decker
Nickel-bass alloy material, and the steam chest and heat conduction fuel tank outer casing inner wall are provided with vacuum layer.
As a kind of preferred technical scheme of the present invention, firm banking and the knock-pin surface be provided with one layer it is heat-insulated
Layer, the thermal insulation layer uses vacuum plate material.
As a kind of preferred technical scheme of the present invention, the display screen uses LCDs, the display screen surface
Post rupture pressure disc.
As a kind of preferred technical scheme of the present invention, the warm table bottom is provided with base, and the display screen is set
In susceptor surface.
As a kind of preferred technical scheme of the present invention, the heat conduction plate surface is provided with warm table side hinge and is connected to lid
Plate, the cover plate is identical with heat-conducting plate size.
Compared with prior art, the beneficial effects of the invention are as follows:The flat heating device of the vulcanizer, is heated by setting
Device, is respectively heated using steam heater and heat pipe heater, can both have been worked independently and heated, can also
Cooperation accelerates firing rate, realizes rational control, and steam heater produces heat to steaming by adding thermal resistance heating
Cooling water inside vapour case is heated, and heat is discharged to heat-conducting plate by cooling water evaporation for cylinder airway tube after vapor, afterwards
Liquefy and be back to again inside steam chest for water droplet, realize circulating-heating, heat pipe heater produces heat by electrical heating wire,
The coolant inside gravity assisted heat pipe is heated, coolant is transferred to gravity assisted heat pipe by rising after thermal evaporation, passes through gravity assisted heat pipe
Outer wall is by the conduction oil inside the heat transmission of cooling liquid steam to heat conduction fuel tank, and the steam then evaporated using conduction oil is to right
Heat-conducting plate is heated, so as to realize the heating of heat-conducting plate, is changed by temperature sensor detection temperature, and temperature signal is by letter
AT89C52 single-chip microcomputers are transferred to after the conversion of number converter, are shown by display screen, while when temperature is inappropriate
Wait, AT89C52 single-chip microcomputers carry out output power by the external power supply to adding thermal resistance, electrical heating wire, you can adjustment adds
The heat condition of thermal resistance, electrical heating wire, so as to realize temperature control, two kinds of mode of heatings of whole utilization are heated, it is ensured that
Temperature control is more accurate, directly contacts, is hardly damaged, two kinds of mode of heatings while adding thermal resistance, electrical heating wire discord are outside
It is combined with each other and does not interfere with each other, some heater still can be with normal work after damaging, and the device is heated using steam
Heated, workpiece can very well be preheated with the dual mode of heat-conducting oil heating, and can be with while detection temperature
Effective control temperature, it is ensured that the stability of heating, and mode of heating is more uniform, workpiece extrusion is convenient, is conducive to workpiece
Uniform preheating, is worthy to be popularized.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is gravity assisted heat pipe structural representation of the present invention;
Fig. 3 is temperature measuring equipment workflow pipe schematic diagram of the present invention.
In figure:1- heaters;2- temperature measuring equipments;3- warm tables;4- liftout attachments;5- steam heaters;6- heat pipes
Heater;7- heat-conducting plates;8- adding thermal resistances;9- steam chests;10- airway tubes;11- cooling waters;12- electrical heating wires;13- gravity
Heat pipe;14- heat conduction fuel tanks;15- strip bulges;16- firm bankings;17- knock-pins;18- grooves;19- hydraulic stems;20- is heat-insulated
Layer;21- temperature sensors;22- signal adapters;23-AT89C52 single-chip microcomputers;24- display screens;25- bases;26- vacuum layers;
27- cover plates.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Embodiment:
As shown in Figure 1, Figure 2 and Figure 3, the invention provides a kind of flat heating device of vulcanizer, including heater
1st, temperature measuring equipment 2, warm table 3 and liftout attachment 4, the heater 1 include steam heater 5 and heat pipe heater 6,
The heater 1 is arranged on inside warm table 3, and the surface of warm table 3 is provided with heat-conducting plate 7, the steam heater 5
Including adding thermal resistance 8, steam chest 9 and airway tube 10, the adding thermal resistance 8 is arranged on inside steam chest 9, in the steam chest 9
Portion is provided with cooling water 11, and the airway tube 10 is arranged on the top of steam chest 9, and the airway tube 10 is just to the bottom surface of heat-conducting plate 7, institute
Stating heat pipe heater 6 includes electrical heating wire 12, gravity assisted heat pipe 13 and heat conduction fuel tank 14, and the electrical heating wire 12 is arranged on gravity
Gravity assisted heat pipe 13 is internally heated inside heat pipe 13, the gravity assisted heat pipe 13 is arranged on inside heat conduction fuel tank 14, described heavy
The surface of power heat pipe 13 is provided with strip bulge 15, accelerates the heat-transfer rate on the surface of gravity assisted heat pipe 13;The heat conduction fuel tank 14 is set
In the bottom of heat-conducting plate 7, the liftout attachment 4 includes firm banking 16 and knock-pin 17, and the surface of heat-conducting plate 7 sets fluted
18, firm banking 16 and groove 18 size is mutually coincide, and the knock-pin 17 and firm banking 16 link together, described
The bottom of knock-pin 17 is connected with hydraulic stem 19, utilizes the flexible of hydraulic stem 19, you can by firm banking 16 by the surface of warm table 3
Workpiece ejection, will not defective work piece, it is simple and convenient;The temperature measuring equipment 2 include temperature sensor 21, signal adapter 22,
AT89C52 single-chip microcomputers 23 and display screen 24, the temperature sensor 21 are arranged on inside heat-conducting plate 7, the temperature sensor 21
Conversion of the temperature signal through signal adapter 22 after be transferred to inside AT89C52 single-chip microcomputers 23, temperature data pass through
Shown after the processing of AT89C52 single-chip microcomputers 23 on the display 24, the output end of AT89C52 single-chip microcomputers 23 respectively and heating
Resistance 8, the external power supply connection of electrical heating wire 12 carry out Electric control.
The technical scheme is that:The steam chest 9 and the shell of heat conduction fuel tank 14 use the Ni-based conjunction of double-decker
Golden material, and the steam chest 9 and the outer casing inner wall of heat conduction fuel tank 14 are provided with vacuum layer 26;The firm banking 17 and knock-pin
17 surfaces are provided with one layer of thermal insulation layer 20, and the thermal insulation layer 20 uses vacuum plate material, prevents firm banking 17 and knock-pin
17 are damaged because of overheat;The display screen 24 uses LCDs, and rupture pressure disc is posted on the surface of display screen 24, to display
Screen 24 is protected;The bottom of warm table 3 is provided with base 25, and the display screen 24 is arranged on the surface of base 25;It is described to lead
The surface of hot plate 7, which is provided with warm table 3 and is hinged sideways, is connected to cover plate 27, and the cover plate 27 is identical with the size of heat-conducting plate 7, no
When pass through cover plate 27 protect heat-conducting plate 7.
The main characteristic of the invention lies in that, the flat heating device of the vulcanizer, by setting heater, utilizes steam
Heater and heat pipe heater are respectively heated, and can both have been worked independently and heated, can also cooperation quickening
Firing rate, realizes rational control, and steam heater produces heat to cold inside steam chest by adding thermal resistance heating
But water is heated, and heat is discharged to heat-conducting plate by cooling water evaporation for cylinder airway tube after vapor, and liquefaction afterwards is water droplet weight
Newly it is back to inside steam chest, realizes circulating-heating, heat pipe heater produces heat by electrical heating wire, heats gravity assisted heat pipe
Internal coolant, coolant is transferred to gravity assisted heat pipe by rising after thermal evaporation, by the outer wall of gravity assisted heat pipe by coolant
Conduction oil inside the heat transmission of steam to heat conduction fuel tank, the steam then evaporated using conduction oil is added to heat-conducting plate
Heat, so as to realize the heating of heat-conducting plate, is changed by temperature sensor detection temperature, and temperature signal is changed by signal adapter
AT89C52 single-chip microcomputers are transferred to afterwards, are shown by display screen, while when temperature is inappropriate, AT89C52 monolithics
Machine carries out output power by the external power supply to adding thermal resistance, electrical heating wire, you can adjustment adding thermal resistance, electrical heating wire
Heat condition, so as to realize temperature control, two kinds of mode of heatings of whole utilization are heated, it is ensured that temperature control is more smart
Standard, directly contacts while adding thermal resistance, electrical heating wire discord are outside, is hardly damaged, two kinds of mode of heatings be combined with each other and it is mutual not
Interference, some heater still can be with normal work after damaging, and the device is heated and heat-conducting oil heating using steam
Dual mode is heated, and workpiece can be preheated very well, and can effectively control while detection temperature temperature,
Ensure the stability of heating, and mode of heating is more uniform, workpiece extrusion is convenient, is conducive to the uniform preheating of workpiece, is worth pushing away
Extensively.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the claim involved by limitation.