CN210682664U

CN210682664U - High capacity cache mechanism

Info

Publication number: CN210682664U
Application number: CN201921809131.9U
Authority: CN
Inventors: 陈良晶
Original assignee: Guangdong Zhenghui Industry Co Ltd
Current assignee: Guangdong Zhenghui Industry Co Ltd
Priority date: 2019-10-25
Filing date: 2019-10-25
Publication date: 2020-06-05
Anticipated expiration: 2029-10-25

Abstract

The utility model discloses a high capacity buffer memory mechanism, it includes: base, feeding subassembly, buffer memory subassembly and ejection of compact subassembly. The feeding assembly comprises a first feeding wheel and a pressing device, and the pressing device is used for pressing the to-be-electroplated material belt placed on the first feeding wheel. The buffer memory subassembly includes lift stand, balancing weight and first buffer memory pulley, and first buffer memory pulley is used for accepting the strip of waiting to electroplate of being connected by first feeding wheel. The discharging assembly comprises a first discharging wheel, and the first discharging wheel is used for receiving a material belt to be electroplated, which is accessed by the cache pulley. Set up hold-down mechanism, can control the stopping in feed end material area, the first buffering pulley of ejection of compact direction pulling descends, uses the buffer memory material area, and the workman changes the material roll of strip and accomplishes the material and takes the concatenation, and hold-down mechanism loosens the material area, and the gravity of balancing weight pulls open the distance between first buffer memory pulley and the first feed wheel, carries out the material and takes the buffer memory, uses when supplying the next time change material roll of strip, avoids shutting down the change material roll of strip, also improves electroplating product quality simultaneously.

Description

High capacity cache mechanism

Technical Field

The utility model relates to a winding is electroplating process equipment technical field in succession, especially relates to a high capacity buffer memory mechanism.

Background

The continuous electroplating of the winding belt is also called roll-to-roll electroplating, the material is generally a belt which can be rolled up, such as a steel belt, a product after continuous stamping, the whole electroplating process comprises material placing, pretreatment, electroplating, post-treatment, drying and material receiving, the electroplating processing process of the winding belt material is that the winding belt material raw material is a whole roll in a roll shape, the winding belt material raw material needs to be placed on an unreeling device during electroplating, then the winding belt material is pulled out to pass through the whole production line and complete the electroplating process, and finally the winding belt material completing the electroplating processing is recovered through a coiler, so that the material belt roll completing the electroplating is obtained.

However, in the continuous electroplating production process of the winding tape, the winding tape is generally replaced by manual shutdown and the winding tape is connected, so that the influence on the winding tape product stopped in the electroplating bath is caused, the quality requirement of the electroplated product is difficult to ensure, meanwhile, the efficiency of replacing the winding tape by manual shutdown is low, the production time is influenced by the shutdown, the production efficiency is reduced, and the production cost is increased.

SUMMERY OF THE UTILITY MODEL

In view of the above, it is necessary to provide a high-capacity cache mechanism for the technical problems of low production efficiency, high cost and low product quality.

The high-capacity cache mechanism comprises a base, a feeding assembly, a cache assembly and a discharging assembly, wherein the feeding assembly, the cache assembly and the discharging assembly are arranged on the base, and the feeding assembly and the discharging assembly are positioned on two sides of the cache assembly. The feeding assembly comprises a first feeding wheel and a pressing device, the first feeding wheel is rotatably arranged on the base, the pressing device is arranged on the base, and the pressing device is used for pressing a to-be-electroplated material belt placed on the first feeding wheel. The buffer memory subassembly includes lift stand, balancing weight and first buffer memory pulley, the lift stand set up in on the base, first buffer memory pulley is kept away from the base with lift stand sliding connection, the balancing weight dorsad first buffer memory pulley with first buffer memory pulley is connected, just the balancing weight is close to the base, first buffer memory pulley be used for accepting by the electroplating material area of treating that first feed wheel inserted. The discharging assembly comprises a first discharging wheel, the first discharging wheel is rotatably arranged on the base, and the first discharging wheel is used for bearing a to-be-electroplated material belt connected with the cache pulley.

In one embodiment, the lifting upright post is provided with a lifting frame, the lifting frame is arranged on the lifting upright post in a sliding mode, and the first buffer pulley is arranged on the lifting frame.

In one embodiment, the buffer assembly further comprises a lifting rope, one end of the lifting rope is connected with the balancing weight, and the other end of the lifting rope is connected with the lifting frame.

In one embodiment, a mounting shell is arranged at the top of the lifting upright column, a pulley is arranged on the mounting shell, the pulley is rotatably arranged on the mounting shell, and the lifting rope is connected with the balancing weight by bypassing the pulley.

In one embodiment, the lifting frame is provided with a lifting seat, and one end of the lifting rope, which is far away from the balancing weight, is connected with the lifting seat.

In one embodiment, the lifting upright is provided with a slide rail, the lifting frame is provided with a slide block, and the slide block is slidably arranged on the slide rail.

In one embodiment, the feeding assembly further comprises a second feeding wheel rotatably disposed on the base.

In one embodiment, the feeding assembly further comprises a pressing wheel for pressing the material strip to be electroplated.

In one embodiment, the discharging assembly further comprises a second discharging wheel, and the second discharging wheel is rotatably arranged on the base.

In one embodiment, the buffer assembly further includes a second buffer pulley, and the second buffer pulley is rotatably disposed at one end of the lifting column close to the base.

The high-capacity cache mechanism can compress the material belt by arranging the compressing mechanism, so that the material belt at the feeding end is stopped, the tension in the discharging direction continuously pulls the material belt, the tension in the discharging direction is increased, when the tension in the discharging direction is greater than the self gravity of the balancing weight, the first buffer pulley can be pulled to descend, so that the material belt cached between the first cache pulley and the first feeding wheel is used, a worker at the feeding end timely replaces the material belt coils and completes the splicing of the material belt, then the material belt is loosened by the compressing mechanism, the tension in the discharging direction is reduced, the first buffer pulley is pulled by the gravity of the balancing weight, so that the distance between the first cache pulley and the first feeding wheel is pulled, the length of the material belt between the first cache pulley and the first feeding wheel is increased, the material belt is cached, the material belt is used when the material belt coils are replaced next time, the shutdown of replacing, and simultaneously, the quality of the electroplated product is also improved.

Drawings

FIG. 1 is a schematic diagram of a high-capacity cache mechanism in one embodiment;

FIG. 2 is a schematic diagram of a high-capacity cache mechanism in one embodiment;

FIG. 3 is a schematic diagram of an alternate view of a high capacity cache mechanism in accordance with one embodiment;

FIG. 4 is a schematic diagram of an alternate perspective of a high capacity cache mechanism in accordance with one embodiment;

FIG. 5 is a schematic structural view of a feed assembly in one embodiment;

FIG. 6 is a schematic diagram of the construction of an outfeed assembly in one embodiment;

FIG. 7 is an enlarged view of a portion A of FIG. 2;

fig. 8 is a schematic view of a part of the enlarged structure at B in fig. 2.

Detailed Description

In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.

It should be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar parts. In the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom", etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the drawings, the description is merely for convenience of description and simplicity of description, but does not indicate or imply that the equipment or components referred to must have specific orientations, be constructed in specific orientations, and be operated, and therefore, the terms describing the positional relationships in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and those skilled in the art will understand the specific meanings of the terms according to specific situations.

Referring to fig. 1, fig. 2 and fig. 4, the present invention provides a high-capacity cache mechanism 10, wherein the high-capacity cache mechanism 10 includes a base 100, a feeding assembly 200, a cache assembly 300 and a discharging assembly 400, the feeding assembly 200, the cache assembly 300 and the discharging assembly 400 are all disposed on the base 100, and the feeding assembly 200 and the discharging assembly 400 are disposed on two sides of the cache assembly 300. The feeding assembly 200 includes a first feeding wheel 210 and a pressing device 220, the first feeding wheel 210 is rotatably disposed on the base 100, the pressing device 220 is disposed on the base 100, and the pressing device 220 is configured to press the strip of material 90 to be electroplated, which is placed on the first feeding wheel 210. The buffer assembly 300 includes a lifting column 310, a weight 320 and a first buffer pulley 330, the lifting column 310 is disposed on the base 100, the first buffer pulley 330 is far away from the base 100 and is connected to the lifting column 310 in a sliding manner, the weight 320 is back to the first buffer pulley 330 and is connected to the first buffer pulley 330, the weight 320 is close to the base 100, and the first buffer pulley 330 is used for receiving the strip of material to be electroplated 90 received by the first feeding wheel 210. The discharging assembly 400 includes a first discharging wheel 410, the first discharging wheel 410 is rotatably disposed on the base 100, and the first discharging wheel 410 is used for receiving the material strip to be electroplated 90 received by the first buffer pulley 330.

The high-capacity buffer mechanism 10, by providing the compressing device 220, can compress the material belt 90 to be electroplated to stop the material belt at the feeding end, and the pulling force in the discharging direction continues to pull the material belt 90 to be electroplated, at this time, the pulling force in the discharging direction increases, and when the pulling force in the discharging direction is greater than the self gravity of the counterweight 320, the first buffer pulley 330 can be pulled to descend, so as to use the material belt 90 to be electroplated buffered between the first buffer pulley 330 and the first feeding wheel 210, the feeding end worker can change the material belt coils in time and complete the splicing of the material belt, and then the material belt 90 to be electroplated is loosened by the compressing device 220, the pulling force in the discharging direction decreases, and the first buffer pulley 330 is pulled by the gravity of the counterweight 320, so as to pull the distance between the first buffer pulley 330 and the first feeding wheel 210, so as to increase the length of the material belt between the first buffer pulley 330 and the, the feeding device is used when the feeding belt roll is changed next time, the stopping of the feeding belt roll is avoided, the production efficiency is improved, and meanwhile, the quality of an electroplating product is also improved.

The base 100 is used for supporting the feeding assembly 200, the buffer assembly 300 and the discharging assembly 400, that is, the feeding assembly 200, the buffer assembly 300 and the discharging assembly 400 are all installed on the base 100, in one embodiment, the bottom of the base 100 is provided with the supporting legs 101, the supporting legs 101 are provided, the base 100 is prevented from directly contacting the ground, and a worker can conveniently move and transfer the high-capacity buffer mechanism.

The feeding assembly 200 is configured to guide the strip of material to be electroplated 90, and at the same time, may also control the start and stop of feeding at the feeding end of the strip of material to be electroplated 90, in this embodiment, one side of the base 100 is provided with the feeding column 110, the feeding column 110 is provided with the first feeding fixing shaft 111, the first feeding wheel 210 is rotatably disposed on the first feeding fixing shaft 111, specifically, the first feeding wheel 210 may be rotatably mounted on the first feeding fixing shaft 111 by a bearing, so that the first feeding wheel 210 is rotatably disposed on the base 100, in this embodiment, the pressing device 220 includes an air cylinder 221 and a pressing wheel 222, the air cylinder 221 is disposed on the base 100 by an air cylinder 221 seat, the air cylinder 221 is drivingly connected with the pressing wheel 222, the pressing wheel 222 is configured to press the strip of material to be electroplated 90, specifically, the air cylinder 221 is used in cooperation with the pressing wheel 222, the air cylinder 221 may drive the pressing wheel 222 to move in a direction, the material belt 90 to be electroplated is pressed tightly, so that the material belt at the feeding end stops, and the air cylinder 221 can drive the pressing wheel 222 to move towards the direction of loosening the material belt 90 to be electroplated, so as to loosen the material belt 90 to be electroplated, and thus, the material belt at the feeding end is fed.

In order to adjust the feeding angle and height of the feeding end material belt, in one embodiment, the feeding assembly 200 further includes a second feeding wheel 230, and the second feeding wheel 230 is rotatably disposed on the base 100. Specifically, in this embodiment, the feeding column 110 is provided with the second feeding fixing shaft 112, the second feeding fixing shaft 112 can be set at a suitable position of the feeding column 110 according to the height requirement of the specific feeding end operating platform, so as to facilitate the feeding end feeding belt, the second feeding wheel 230 is rotatably disposed on the second feeding fixing shaft 112, it should be understood that the second feeding wheel 230 is rotatably mounted on the second feeding fixing shaft 112 by a bearing, the second feeding wheel 230 is disposed, the material belt to be electroplated 90 can be horizontally fed as much as possible according to the height of the feeding end operating platform, and the material belt to be electroplated 90 can be guided into the buffer module 300 more stably, so that the practicability is higher.

Referring to fig. 5, in one embodiment, the feeding assembly 200 further includes a pressing wheel 240, and the pressing wheel 240 is used for pressing the material strip to be electroplated. Specifically, in this embodiment, the feeding column 110 is provided with the swing link 113, the swing link 113 is provided with the pressing wheel fixing shaft 113a, the pressing wheel 240 is arranged on the pressing wheel fixing shaft 113a, and the pressing wheel 240 abuts against the second feeding wheel 230 to be press-fit into the to-be-plated material belt 90 on the second feeding wheel 230, so as to prevent the to-be-plated material belt 90 from deviating during guiding, so that the to-be-plated material belt 90 is more stably conveyed, and the material jamming phenomenon is avoided.

The buffer memory component 300 is used for buffering to treat the electroplating material belt 90, plays the effect that the buffer memory is treated to electroplate the material belt 90, and the buffer memory is got up to treat the electroplating material belt 90 and can be used when the operation workman changes the material belt roll, avoids shutting down the material belt roll that changes and connects the material belt, can save production time greatly, improves work efficiency, simultaneously, also avoids the material belt on the electroplating production line to influence the electroplating quality because of the down time.

In one embodiment, the lifting column 310 is provided with a lifting frame 311, the lifting frame 311 is slidably disposed on the lifting column 310, and the first buffer pulley 330 is disposed on the lifting frame 311. Specifically, by arranging the lifting frame 311, the lifting frame 311 is used for installing the first buffer pulley 330, and the lifting frame 311 slides on the lifting upright post 310, so that the first buffer pulley 330 slides on the lifting upright post 310, and the first buffer pulley 330 can move more stably. As a further preferred scheme, in an embodiment, the buffer assembly 300 further includes a lifting rope 340, one end of the lifting rope 340 is connected to the counterweight block 320, and the other end of the lifting rope 340 is connected to the lifting frame 311. Specifically, the balancing weight 320 is connected with the lifting frame 311 through setting up the lifting rope 340 to realize that the balancing weight 320 is connected with the first buffer memory pulley 330 of setting on the lifting frame 311, the balancing weight 320 can pull the lifting frame 311 through the gravity of self and slide on the lifting upright post 310 toward the direction of keeping away from the base 100, thereby the first buffer memory pulley 330 of pulling slides, realizes waiting to electroplate the buffer memory of taking 90.

In one embodiment, a mounting shell 312 is disposed on the top of the lifting column 310, the mounting shell 312 is provided with a pulley 313, the pulley 313 is rotatably disposed on the mounting shell 312, and the lifting rope 340 is connected to the counterweight 320 by passing through the pulley 313. Specifically, in this embodiment, the mounting shell 312 is provided with the pulley fixing shaft 314, the pulley 313 is rotatably arranged on the pulley fixing shaft 314, the pulley 313 is arranged, the lifting rope 340 can be connected with the counterweight block 320 by bypassing the pulley 313, the pulley 313 can play a role in lubrication, friction of the lifting rope 340 in the up-and-down moving process can be reduced, abrasion of the lifting rope 340 is avoided, and therefore the service life of the lifting rope 340 is prolonged.

In one embodiment, the lifting frame 311 is provided with a lifting seat 311a, and one end of the lifting rope 340 far away from the balancing weight 320 is connected with the lifting seat 311 a. Specifically, the lifting seat 311a is arranged, so that the lifting rope 340 and the lifting frame 311 can be conveniently positioned and installed, the lifting rope is prevented from being directly connected with the lifting frame 311, the lifting rope 340 is prevented from sliding on the lifting frame 311 at will, the phenomenon that the lifting frame 311 is likely to shake when the lifting rope 340 is pulled is avoided, and therefore the stability of caching and conveying of the electroplating material belt 90 is improved.

In one embodiment, the lifting column 310 is provided with a sliding rail 315, the lifting frame 311 is provided with a sliding block 311b, and the sliding block 311b is slidably disposed on the sliding rail 315. In this embodiment, the lifting frame 311 is provided with a sliding block 311b, and the sliding block 311b slides on the sliding rail 315 of the lifting upright 310, so that the lifting frame 311 slides on the lifting upright 310, and the sliding rail 315 and the sliding block 311b are provided and used in cooperation, so that the lifting frame 311 slides stably on the lifting upright 310.

In order to increase the buffer capacity of the strip of material to be electroplated 90, in one embodiment, the buffer assembly 300 further includes a second buffer pulley 350, and the second buffer pulley 350 is rotatably disposed at an end of the lifting column 310 close to the base 100. Specifically, the mounting plate 316 is disposed at one end of the lifting column 310 close to the base 100, the mounting plate 316 is provided with a second buffer fixing shaft 317, and the second buffer pulley 350 is rotatably disposed on the second buffer fixing shaft 317. It is worth mentioning that, as a further preferred scheme, the first buffer pulley 330 and the second buffer pulley 350 are provided with a plurality of first buffer pulleys 330 and a plurality of second buffer pulleys 350, and the to-be-electroplated material belt 90 can alternately bypass the first buffer pulleys 330 and the second buffer pulleys 350, so that the buffer capacity is greatly increased, more to-be-electroplated material belts 90 can be buffered, more operation time is provided for operators who change the material coils and connect the material belts, and the utility model has higher practicability.

The discharging assembly 400 is used for receiving the material strip 90 to be electroplated buffered by the buffering assembly 300 and outputting the material strip to a specific electroplating production line, in this embodiment, the other side of the base 100 is provided with the discharging upright column 120, the discharging upright column 120 is provided with the first discharging fixing shaft 121, the first discharging wheel 410 is rotatably arranged on the first discharging fixing shaft 121, specifically, the first discharging wheel 410 can be rotatably arranged on the first discharging fixing shaft 121 by arranging a bearing, and thus, the first discharging wheel 410 is rotatably arranged on the base 100.

In one embodiment, the discharging assembly 400 further includes a second discharging wheel 420, and the second discharging wheel 420 is rotatably disposed on the base 100. Specifically, in this embodiment, the second discharging fixing shaft 122 is disposed on the discharging upright column 120, the second discharging fixing shaft 122 can be disposed at a suitable position on the discharging upright column 120 according to the height requirement of a specific electroplating production line, so as to facilitate the discharging end discharging belt, the second discharging wheel 420 is rotatably disposed on the second discharging fixing shaft 122, it should be understood that the second discharging wheel 420 is rotatably mounted on the second discharging fixing shaft 122 by setting a bearing, the second discharging wheel 420 is disposed, and can be disposed according to the height of the electroplating production line, so as to enable the horizontal discharging of the to-be-electroplated material belt 90 as much as possible, and the to-be-electroplated material belt 90 can be guided out to the electroplating production line more stably, and therefore, the electroplating device is more practical.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims

1. A high capacity cache mechanism, comprising: the feeding assembly, the cache assembly and the discharging assembly are all arranged on the base, and the feeding assembly and the discharging assembly are positioned on two sides of the cache assembly;

the feeding assembly comprises a first feeding wheel and a pressing device, the first feeding wheel is rotatably arranged on the base, the pressing device is arranged on the base, and the pressing device is used for pressing a material belt to be electroplated which is placed on the first feeding wheel;

the buffer component comprises a lifting upright post, a balancing weight and a first buffer pulley, the lifting upright post is arranged on the base, the first buffer pulley is far away from the base and is connected with the lifting upright post in a sliding manner, the balancing weight is connected with the first buffer pulley in a way of being opposite to the first buffer pulley, the balancing weight is close to the base, and the first buffer pulley is used for receiving a material belt to be electroplated, which is accessed by the first feeding wheel;

the discharging assembly comprises a first discharging wheel, the first discharging wheel is rotatably arranged on the base, and the first discharging wheel is used for bearing a to-be-electroplated material belt connected with the cache pulley.

2. The high-capacity cache mechanism according to claim 1, wherein the lifting column is provided with a lifting frame, the lifting frame is slidably arranged on the lifting column, and the first cache pulley is arranged on the lifting frame.

3. The cache mechanism of claim 2 wherein the cache assembly further comprises a lifting rope, one end of the lifting rope is connected to the counterweight and the other end of the lifting rope is connected to the crane.

4. The high-capacity cache mechanism according to claim 3, wherein a mounting shell is arranged on the top of the lifting column, the mounting shell is provided with a pulley, the pulley is rotatably arranged on the mounting shell, and the lifting rope is connected with the counterweight block by passing through the pulley.

5. The high-capacity cache mechanism according to claim 4, wherein the lifting frame is provided with a lifting seat, and one end of the lifting rope, which is far away from the balancing weight, is connected with the lifting seat.

6. The high-capacity cache mechanism according to claim 2, wherein the lifting column is provided with a slide rail, and the lifting frame is provided with a slide block, the slide block being slidably disposed on the slide rail.

7. The high volume cache mechanism of claim 1 wherein the feed assembly further comprises a second feed wheel rotatably disposed on the base.

8. The high capacity buffer mechanism as claimed in claim 1, wherein the feeding assembly further comprises a pressing wheel for pressing the strip of material to be electroplated.

9. The cache mechanism of claim 1 wherein the outfeed assembly further comprises a second outfeed wheel rotatably disposed on the base.

10. The cache mechanism of claim 1 wherein the cache assembly further comprises a second cache pulley rotatably disposed at an end of the lifting column proximate to the base.