CN210682227U - Debugging equipment for circulating line - Google Patents
Debugging equipment for circulating line Download PDFInfo
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- CN210682227U CN210682227U CN201921555349.6U CN201921555349U CN210682227U CN 210682227 U CN210682227 U CN 210682227U CN 201921555349 U CN201921555349 U CN 201921555349U CN 210682227 U CN210682227 U CN 210682227U
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- connecting shaft
- flat plate
- swing arm
- cylinder
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Abstract
The utility model discloses a debugging device for a circulating line, which comprises a frame, a reference flat plate, a wheel set testing mechanism, a roller wheel testing reference module, a cylinder positioning component, a precise sliding seat, a dial gauge and a precise sliding rail; the fixed setting of benchmark flat board is in the frame, accurate slide rail, wheelset accredited testing organization and gyro wheel test benchmark module set up respectively on the benchmark flat board, accurate slide rail sets up the dull and stereotyped middle part of benchmark, accurate slide sets up on the accurate slide rail, accurate slide top is provided with the percentage table, accurate slide rail both ends correspond the dull and stereotyped below of benchmark is provided with the cylinder locating component who is used for fixed slide that awaits measuring. The debugging platform is stable, stable and precise, the debugging precision and consistency are improved, the core components can be debugged under the condition that no wire is arranged, the assembly line property of the cycle line debugging process is promoted, the scale debugging can be carried out, and the multi-person cooperation synchronous operation can be carried out.
Description
Technical Field
The utility model relates to a debugging equipment field, in particular to a debugging equipment for circulating line.
Background
The circulating line is more and more widely applied in the production process of products, and as the circulating line is precise equipment, the core components of the circulating line need to be strictly tested and debugged before use, the core components on the circulating line are directly tested and debugged on the circulating line body at present, so that the stable debugging environment is lacked, the debugging precision is lower, the consistency is poor, the problem is discovered late, the efficiency is low, and the stagnation of the assembling and debugging progress of the whole line body is easily caused due to the fact that the components do not reach the standard.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides a debugging device for a circulating line, which comprises a frame, a reference flat plate, a wheel set testing mechanism, a roller testing reference module, a cylinder positioning component, a precise sliding seat, a dial indicator and a precise sliding rail; the precision slide rail, the wheel set testing mechanism and the roller wheel testing reference module are respectively arranged on the reference flat plate; the dull and stereotyped upper surface of benchmark is provided with middle channel, accurate slide rail sets up on the middle channel, accurate slide sets up on the accurate slide rail, accurate slide top is provided with the percentage table, cylinder locating component sets up the edge of dull and stereotyped lower surface of benchmark.
Furthermore, the periphery of the surface of the reference flat plate is provided with a test channel and pin holes which are matched with the straight rails for installation.
Further, the cylinder positioning assembly is arranged at the edge of the lower surface of the reference flat plate corresponding to the directions of the two end parts of the middle channel and comprises a support, a cylinder, a connecting shaft, a lower swing arm and a positioning swing arm; the cylinder is transversely fixed below the bracket; the lower end of the lower swing arm is hinged with a piston rod of the air cylinder, and the upper end of the lower swing arm is fixedly connected with the connecting shaft; the support extends out at least one connecting shaft fixing frame from one side surface close to the edge of the reference flat plate, the connecting shaft fixing frame is provided with a bearing, the connecting shaft is connected with the connecting shaft fixing frame through the bearing, the lower end of the positioning swing arm is fixedly connected with the connecting shaft, and the upper end of the positioning swing arm is provided with a cylindrical positioning column.
Furthermore, the number of the connecting shaft fixing frames is two, and the two connecting shaft fixing frames are respectively arranged at two end parts of the connecting shaft; and two ends of the connecting shaft are connected with the connecting shaft fixing frame through bearings.
Further, gyro wheel test benchmark module includes the base and sets up a plurality of diameters and the same cylinder that can cooperate the installation of gyro wheel aperture size on the base.
Further, the reference flat plate is provided with a through hole for mounting the wheel set testing mechanism; the wheel set testing mechanism comprises a rotating shaft, an installation chassis and a motor, and the installation chassis is embedded in the through hole; the lower end of the rotating shaft is in driving connection with a motor arranged below the reference flat plate; the rotating shaft is nested and installed with the installation chassis through a bearing, and the upper end of the rotating shaft is installed in a matched mode with an inner hole of the belt pulley to be tested. The utility model discloses following beneficial effect has: the debugging platform is stable, stable and precise, the debugging precision and consistency are greatly improved, the core components can be debugged under the condition of no line, the pipeline property of the cycle line debugging process is greatly promoted, large-scale debugging can be carried out, and multi-person cooperative synchronous operation can be carried out.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the reference plate structure of the present invention.
Fig. 3 is the structural schematic diagram of the belt pulley group testing mechanism of the present invention.
Fig. 4 is the structure diagram of the V-shaped roller test reference module of the present invention.
Fig. 5 is a schematic structural view of the slide seat to be tested according to the present invention.
Fig. 6 is the schematic view of the cylinder structure of the present invention.
The device comprises a rack 1, a reference flat plate 2, a middle channel 21, a through hole 22, a pin hole 23, a test channel 24, a wheel set test mechanism 3, a rotating shaft 31, a belt pulley to be tested 32, a roller test reference module 4, a base 41, a fixed shaft 42, a cylinder positioning assembly 5, a support 51, a cylinder 52, a connecting shaft 53, a lower swing arm 54, a positioning swing arm 55, a dial indicator 6, a precision slide seat 7, a precision slide rail 8, a slide seat to be tested 9 and a groove 91.
Detailed Description
The following detailed description of the preferred embodiments of the present invention is provided to enable those skilled in the art to better understand the advantages and features of the present invention, and to define the scope of the present invention more clearly.
Example 1
In the embodiment as shown in fig. 1, the utility model provides a debugging equipment for circulation line, including frame 1, benchmark flat board 2, wheelset accredited testing organization 3, gyro wheel test benchmark module 4, cylinder locating component 5, percentage table 6, accurate slide 7, accurate guide rail 8 and the slide 9 that awaits measuring.
As shown in fig. 2, in one implementation manner of the above embodiments, a reference plate 2 is fixedly disposed on a rack 1, the reference plate 2 is a core component of the whole core debugging platform, is a reference for all debugging and testing, provides the most precise plane output, and can provide a flatness output smaller than ± 0.01mm, the middle of the upper surface of the reference plate 2 is provided with 1 middle channel 21 matched with a precise slide rail and four sides are provided with 4 straight rail-mounted test channels 24 parallel to the four sides, the reference plate is further provided with a through hole 22 matched with the wheel set testing mechanism 3 for mounting and a pin hole 23 for fixing a component disposed on the reference plate 2, when the component needs to be mounted, the component is placed on the reference plate 2, and the mounting hole of the component is aligned with the pin hole 23, and is fixed by using a pin, or optionally fixed by using a screw; the frame 1 is a bearing adjustable frame, can adjust the platform height according to the demand, adjusts the level, provides stable support.
In one implementation manner of the above embodiment, the middle of the reference flat plate 2 is provided with a middle channel 21 for installing a precision slide rail 8 parallel to one side of the reference flat plate 2, 4 test channels parallel to four sides of the reference flat plate 2 are arranged on the periphery of the reference flat plate, the precision slide rail 8 is arranged on the middle channel 21, the precision slide seat 7 can be firstly arranged on the precision slide rail 8 according to needs, the dial indicator 6 is arranged on the precision slide seat 7, the dial indicator 6 is fixed through a magnetic gauge seat, during testing, the precision slide seat 7 can move on the precision slide rail 8 to provide precision motion in one direction, and precision detection is performed on rollers on the slide seat 9 to be tested, the wheel set testing mechanism 3 and the roller test reference module 4;
in one embodiment of the above embodiment, the dial indicator 6 may also be directly disposed on any position of the reference platform 2 through its magnetic stand as required.
As shown in fig. 3, in one implementation manner of the above embodiment, the wheel set testing mechanism 3 is disposed on the through hole 22 of the reference plate 2, the wheel set testing mechanism 3 includes a rotating shaft 31, a mounting chassis and a motor, and the mounting chassis is nested on the through hole; the lower end of the rotating shaft 31 is in driving connection with a motor arranged below the reference flat plate 2; the rotating shaft 31 is provided with a bearing, the bearing 31 is embedded and installed with the installation chassis, the upper end of the rotating shaft 31 is installed in a matched mode with the inner hole of the belt pulley to be tested, during testing, the inner hole of the belt pulley 32 to be tested is installed in a matched mode with the installation portion at the upper end of the rotating shaft 31, the measuring head of the dial indicator 6 on the fixed reference flat plate 2 is in contact with the upper surface of the belt pulley 32 to be tested, the motor is started to drive the belt pulley 32 to be tested on the rotating shaft 31 to rotate, the belt pulley 32 to be tested is tested for precision and surface run-out, the belt pulley can be guaranteed to.
As shown in fig. 4, in one implementation manner of the above embodiment, the roller test reference module 4 includes a base 41 and a fixed shaft 42, the base 41 is fixedly disposed on the reference plate 2, and the fixed shaft 42 is vertically and fixedly disposed on the base 41. During testing, after the roller inner hole and the fixed shaft 42 are installed in a matched mode, the dial indicator 6 is fixed in a matched mode, a measuring head of the dial indicator 6 is in contact with the upper surface of the V-shaped wheel, the V-shaped roller is stirred by a hand, the V-shaped roller rotates under the action of inertia, and circular runout of the V-shaped roller is detected; in the same method, a measuring head of the fixed dial indicator 6 is contacted with the bottom of a V-shaped groove of the V-shaped roller, the V-shaped roller is rotated, the contour of the V-shaped roller can be detected, and the contour and circular run-out of four rollers can be detected simultaneously;
as shown in fig. 5, in one implementation manner of the above embodiment, the cylinder positioning assembly 5 is disposed below two ends of the middle channel of the reference flat plate 2, and is used for fixing and positioning the slide seat 9 to be measured, and includes a first bracket 51, a cylinder 52, a connecting shaft 53, a lower swing arm 54, and a positioning swing arm 55. The air cylinder 52 is transversely and fixedly arranged below the bracket 51, the lower end of the lower swing arm 54 is hinged with a piston rod of the air cylinder 52, and the upper end of the lower swing arm is fixedly connected with the connecting shaft 53; at least one connecting shaft fixing frame extends from one side surface of the support close to the edge of the platform, a bearing is arranged on the connecting shaft fixing frame, and the connecting shaft is connected with the connecting shaft fixing frame through the bearing. The lower end of the positioning swing arm 55 is fixedly connected with the connecting shaft 53, and the upper end of the positioning swing arm is provided with a cylindrical positioning column.
In this embodiment, in order to make the rotation of the connecting shaft more stable, two connecting shaft fixing frames may be provided, and the two connecting shaft fixing frames are respectively provided at two ends of the connecting shaft, so that two ends of the connecting shaft 53 are connected with the connecting shaft fixing frames through bearings.
As shown in fig. 6, in one embodiment of the above embodiments, a groove 91 is formed on one side of the slide seat 9 to be tested, when the upper surface of the slide seat 9 to be tested is tested, the slide seat 9 to be tested is moved to a proper position, because the lower swing arm 54 and the positioning swing arm 55 are fixedly connected with the connecting shaft 53, both ends of the connecting shaft 53 are movably connected to the bracket, the air cylinder 52 is started, the piston rod of the air cylinder 52 pushes the lower end of the lower swing arm 54, the lower end of the lower swing arm 45 moves forward, the connecting shaft 53 rotates, the upper end of the positioning swing arm 55 moves in a reverse direction relative to the lower end of the lower swing arm 45 and moves backward, the positioning column at the upper end of the positioning swing arm 55 is matched and fixed with the groove 91 on one side of the slide seat 9 to be tested, after the slide seat 9 to be tested is positioned and fixed, the precision test is performed on the slide, adjusting a dial indicator 6, enabling a measuring head of the dial indicator 6 to be in contact with the upper surface of one end of a slide seat 9 to be measured, fixing the dial indicator 6, pushing a precision slide seat 7 to move in the y-axis direction, and recording data; and then, a measuring head of the dial indicator 6 is contacted with the upper surface of the other end of the slide seat 9 to be measured, the dial indicator 6 is fixed, the precision slide seat 7 is pushed to move in the y-axis direction, data are recorded, and the flatness of the slide seat 9 to be measured is detected.
In one embodiment of the above embodiments, the layout of the pulley block testing mechanism 3, the V-shaped roller testing reference module 5, the cylinder positioning module 5, and the dial indicator 6 is not limited to the above, and the positions of the pulley block testing mechanism, the V-shaped roller testing reference module, the cylinder positioning module 5, and the dial indicator 6 can be adjusted as needed to increase or decrease the above functional modules.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (6)
1. A commissioning device for a circulation line, characterized by: the device comprises a rack, a reference flat plate, a wheel set testing mechanism, a roller testing reference module, a cylinder positioning component, a precise sliding seat, a dial indicator and a precise sliding rail; the precision slide rail, the wheel set testing mechanism and the roller wheel testing reference module are respectively arranged on the reference flat plate; the dull and stereotyped upper surface of benchmark is provided with middle channel, accurate slide rail sets up on the middle channel, accurate slide sets up on the accurate slide rail, accurate slide top is provided with the percentage table, cylinder locating component sets up the edge of dull and stereotyped lower surface of benchmark.
2. Commissioning device for a circulation line according to claim 1, characterised in that: and the periphery of the surface of the reference flat plate is provided with a test channel and pin holes which are matched with the straight rails for installation.
3. Commissioning device for a circulation line according to claim 2, characterised in that: the cylinder positioning assembly is arranged on the edge of the lower surface of the reference flat plate corresponding to the directions of the two end parts of the middle channel and comprises a support, a cylinder, a connecting shaft, a lower swing arm and a positioning swing arm; the cylinder is transversely fixed below the bracket; the lower end of the lower swing arm is hinged with a piston rod of the air cylinder, and the upper end of the lower swing arm is fixedly connected with the connecting shaft; the support extends out at least one connecting shaft fixing frame from one side surface close to the edge of the reference flat plate, the connecting shaft fixing frame is provided with a bearing, the connecting shaft is connected with the connecting shaft fixing frame through the bearing, the lower end of the positioning swing arm is fixedly connected with the connecting shaft, and the upper end of the positioning swing arm is provided with a cylindrical positioning column.
4. The debugging device for circulation lines according to claim 3, wherein the number of the connecting shaft fixing frames is two, and the two connecting shaft fixing frames are respectively arranged at two end parts of the connecting shaft; and two ends of the connecting shaft are connected with the connecting shaft fixing frame through bearings.
5. Commissioning device for a circulation line according to claim 1, characterised in that: the roller test reference module comprises a base and a plurality of cylinders which are arranged on the base and can be installed in a matched mode with the same diameter as the diameter of the roller.
6. Commissioning device for a circulation line according to claim 1, characterised in that: the reference flat plate is provided with a through hole for mounting the wheel set testing mechanism; the wheel set testing mechanism comprises a rotating shaft, an installation chassis and a motor, and the installation chassis is embedded in the through hole; the lower end of the rotating shaft is in driving connection with a motor arranged below the reference flat plate; the rotating shaft is nested and installed with the installation chassis through a bearing, and the upper end of the rotating shaft is installed in a matched mode with an inner hole of the belt pulley to be tested.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921555349.6U CN210682227U (en) | 2019-09-19 | 2019-09-19 | Debugging equipment for circulating line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921555349.6U CN210682227U (en) | 2019-09-19 | 2019-09-19 | Debugging equipment for circulating line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210682227U true CN210682227U (en) | 2020-06-05 |
Family
ID=70891328
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921555349.6U Active CN210682227U (en) | 2019-09-19 | 2019-09-19 | Debugging equipment for circulating line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210682227U (en) |
-
2019
- 2019-09-19 CN CN201921555349.6U patent/CN210682227U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: No. c2-02, 2nd floor, building CD, science and technology entrepreneurship center, No. 2, South Huatai Road, Huinan hi tech Industrial Park, huiao Avenue, Huizhou City, Guangdong Province, 516000 Patentee after: Guangdong huisider Automation Technology Co.,Ltd. Address before: No. 203, building AB, science and technology entrepreneurship center, No. 2, South Huatai Road, Huinan Industrial Park, huiao Avenue, Huicheng District, Huizhou City, Guangdong Province, 516000 Patentee before: Huiside automation technology (Huizhou) Co.,Ltd. |
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| CP03 | Change of name, title or address |