CN210677247U

CN210677247U - Automatic welding device for exciter of civil air defense filter absorber

Info

Publication number: CN210677247U
Application number: CN201920656056.0U
Authority: CN
Inventors: 林建平; 张雪英; 冼子若
Original assignee: Guangdong Guohua Civil Air Defense Technology Co ltd
Current assignee: Guangdong Guohua Civil Air Defense Technology Co ltd
Priority date: 2019-05-09
Filing date: 2019-05-09
Publication date: 2020-06-05
Anticipated expiration: 2029-05-09

Abstract

The utility model is suitable for a welding set technical field provides a people's air defense absorber energizer automatic welder, the load simulator comprises a case, the machine incasement is equipped with the power, machine box surface is equipped with switch, the machine case links to each other through the connecting wire with the program remote control of writing in, machine case side links out the connecting wire and is connected to the welding arm, the welding arm is supported by the base, be equipped with fixed mould on the base, the main part of welding arm comprises the frame, be equipped with four and two liang of relative axle motors in the frame, link to each other through Y1 axle and Y2 axle between the axle motor, Y1 axle and Y2 axle intersection are connected with the arm, install welding tip and some bonding tool on the arm, the utility model discloses save the manpower when guaranteeing machining precision, the machining point is accurate, work efficiency is improved, welded operation flow has been simplified, realize high.

Description

Automatic welding device for exciter of civil air defense filter absorber

Technical Field

The utility model belongs to the technical field of welding set, especially, relate to a people's air defense absorber exciter automatic welder.

Background

The traditional welding technology is remained in manual soldering for a long time, the used heat source is low in temperature and not concentrated in energy, and the workpiece can not be welded quickly and effectively. Moreover, due to the requirement of work, people are often harmed by factors such as high temperature, corrosion, toxic gas and the like, so that the labor intensity of workers is increased, and even the life is threatened. However, since the full-automatic soldering machine comes to be available, various corresponding problems are solved. Manual soldering sometimes causes failure of welding due to insufficient tightness of combination, so that the rework rate of spot welding of the circuit board is high. At present, the spot welding of the circuit board is mainly to maintain the dimension error of the square backing plate to be kept without influencing the behavior of subsequent production through the correction of a mould and the regular supervision and inspection of welding personnel so as to ensure the spot welding quality of the circuit board; common spot welding of circuit boards is generally manual welding, so that the welding quality is generally maintained through supervision and inspection of quality inspection personnel. However, the mode greatly occupies human resources, affects working efficiency, is low in welding speed, is not uniform enough in size of welding spots, is poor in appearance and practicability, and is not in direct proportion to welding efficiency due to the fact that labor time of welding workers accounts for the welding time.

SUMMERY OF THE UTILITY MODEL

The utility model provides a people's air defense gas particulate filter exciter automatic welder aims at using manpower sparingly, improves work efficiency, simplifies welded operation flow, realizes high efficiency production.

The utility model discloses a realize like this, a people's air defense absorber energizer automatic welder, the load simulator comprises a case, the machine incasement is equipped with the power, machine box surface is equipped with switch, the remote control is write in with the procedure to the machine case and links to each other through the connecting wire, machine case side links out connecting wire and connecting to the welding arm, the welding arm is supported by the base, be equipped with fixed mould on the base, the main part of welding arm comprises the frame, be equipped with four and two liang of relative axle motors in the frame, link to each other through Y1 axle and Y2 axle between the axle motor, Y1 axle with Y2 axle intersection is connected with the arm, install welding nozzle and some bonding tools on the arm.

Furthermore, the fixing mold comprises a spot welding platform, a bottom frame is placed above the spot welding platform, a fixing clamp is arranged above the bottom frame, the fixing clamp fixes the circuit board, and a square base plate is arranged between the fixing clamp and the circuit board.

Furthermore, the welding arm and the fixed mould are fixed on the base, the surface of the base is provided with an operation panel, and a manual cleaning button, a manual tin-stripping button, a manual tin-feeding button, a reset button, an emergency stop button, a start/pause button and a power supply button are arranged on the operation panel from left to right.

Furthermore, the program is written into the remote control to input and change various data, and the processing files, the working state, the processing quantity, the welding spot count and the working speed are adjusted.

Furthermore, the shaft motor is connected with the frame through a mechanical chain to adjust the operation track and parameters of the mechanical arm.

Furthermore, a tin ring box is installed on the back side of the rack, a welding wire rotating shaft extends out of the upper portion of the tin ring box, a welding wire is wound on the welding wire rotating shaft, a mechanical rotating wheel is installed in the tin ring box and driven by a motor, the motor drives the mechanical rotating wheel to convey the welding wire to penetrate through the rack, and the welding wire finally reaches a welding nozzle to be subjected to spot welding.

Still further, the chassis size matches the size of the circuit board.

Furthermore, the power supply is respectively connected with the case and the welding arm, and the case and the welding arm are powered by the power supply.

The utility model has the advantages that: the circuit board is placed on the square base plate and fixed by the fixing clamp, the program is written into the remote control to be input, and then the power button and the start/pause button are pressed to automatically perform welding operation, so that the production steps are simplified, and the production efficiency is improved; the operation panel is convenient for spot welding of different circuit boards; the position of the fixing clamp can be changed and adjusted, so that the flexibility and the simplicity of welding are greatly enhanced.

Drawings

Fig. 1 is the utility model provides a people's air defense filter absorber exciter automatic welder's whole schematic diagram.

Fig. 2 is a front view of a welding arm and a fixed mold of an automatic welding device of a civil air defense filter absorber exciter.

Fig. 3 is a side view of a welding arm and a fixed mold of a civil air defense filter absorber exciter automatic welding device provided by the utility model.

In the figure: 1. a chassis; 2. a power switch; 3. a power source; 4. program writing remote control; 5. a connecting wire; 6. welding the arm; 7. fixing the mold; 8. a mechanical chain; 9. a Y1 axis; 10. a shaft motor; 11. a frame; 12. a spot welding head; 13. fixing the clamp; 14. a chassis; 15. spot welding a platform; 16. an operation panel; 17. a base; 18. a power button; 19. a start/pause button; 20. an emergency stop button; 21. a reset button; 22. a manual tin feeding button; 23. a manual tin-stripping button; 24. a manual washing button; 25. a square base plate; 26. a circuit board; 27. welding a nozzle; 28. a mechanical arm; 29. welding wires; 30. a welding wire rotating shaft; 31. a tin ring box; 32. a mechanical running wheel; 33. a motor; 34. y2 axis.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.

As shown in fig. 1 to 3, the welding operation can be automatically performed by only placing the circuit board 26 on the square backing plate 25, fixing it by the fixing jig 13, inputting the program in the program writing remote control 4, and then pressing the power button 18 and the start/pause button 19, thereby simplifying the production steps and improving the production efficiency; the operation panel 16 facilitates spot welding work for different circuit boards 26; the position of the fixing clamp 13 can be changed and adjusted, so that the flexibility and the simplicity of welding are greatly enhanced.

Example one

As shown in fig. 1-3, the device comprises a case 1, a power supply 3 is arranged in the case 1, a power switch 2 is arranged on the surface of the case 1, the case 1 is connected with a program writing remote control 4 through a connecting wire 5, the program writing remote control 4 records and changes various data, and adjusts processing files, working states, processing quantities, welding point counts and working speeds, the connecting wire 5 is connected to a welding arm 6 from the side of the case 1, the power supply 3 supplies power to the case 1 and the welding arm 6, the welding arm 6 is supported by a base 17, a fixed mold 7 is arranged on the base 17, the welding arm 6 and the fixed mold 7 are fixed by the base 17, an operation panel 16 is arranged on the surface of the base 17, a manual cleaning button 24, a manual tin-stripping button 23, a manual tin-feeding button 22, a reset button 21, an emergency stop button 20, a start/pause button 19 and a power supply button, the main body of the welding arm 6 is composed of a frame 11, four shaft motors 10 which are opposite in pairs are arranged on the frame 11, the shaft motors 10 are connected with a Y2 shaft 34 through a Y1 shaft 9, the intersection of the Y1 shaft 9 and the Y2 shaft 34 is connected with a mechanical arm 28, a welding nozzle 27 and a spot welding head 12 are arranged on the mechanical arm 28, the shaft motors 10 are connected with the frame 11 through a mechanical chain 8, the running track and parameters of the mechanical arm 28 are adjusted, a tin ring box 31 is arranged on the back side of the frame 11, a welding wire rotating shaft 30 extends out of the upper part of the tin ring box 31, a welding wire 29 is wound on the welding wire rotating shaft 30, a mechanical rotating wheel 32 is arranged in the tin ring box 31, the mechanical rotating wheel 32 is driven by a motor 33, the motor 33 drives the mechanical rotating wheel 32 to convey the welding wire 29 to pass through the frame 11, the welding wire 29 finally reaches the welding nozzle 27 to be subjected to spot welding, a fixed mold, the fixing clamp 13 fixes the circuit board 26, a square pad 25 is arranged between the fixing clamp 13 and the circuit board 26, and the chassis 14 is customized according to the size of the circuit board 26.

Example two

As shown in fig. 1-3, the power switch 2 is turned on to allow the power source 3 to supply power to the case 1 and the welding arm 6, the circuit board 26 is placed on the square pad 25, the circuit board 26 is fixed in position by the fixing jig 13, the program is input in the program writing remote control 4, the power button 18 and the start/pause button 19 are pressed to operate the spindle motor 10, the robot arm 28 is moved along the Y1 spindle 9 and the Y2 spindle 34 to move the spot welding head 12 and the welding tip 27 to the corresponding positions to be welded to the circuit board 26, in the case of shortage of the welding wire 29, the manual feed button 22 is pressed, the motor 33 drives the mechanical rotary wheel 32 to convey the welding wire 29 through the frame 11 to make the welding wire 29 finally reach the welding tip 27 for spot welding, otherwise, the manual solder-removing button 23 is pressed, and the manual cleaning button 24 is pressed for cleaning after the spot welding is.

The circuit board 26 is only required to be placed on the square base plate 25, fixed by the fixing clamp 13, input a program in the program writing remote control 4, and then the power button 18 and the start/pause button 19 are pressed to automatically perform welding operation, so that the production steps are simplified, and the production efficiency is improved; the operation panel 16 facilitates spot welding work for different circuit boards 26; the position of the fixing clamp 13 can be changed and adjusted, so that the flexibility and the simplicity of welding are greatly enhanced.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a people's air defense filter absorber energizer automatic welder, a serial communication port, the load simulator comprises a case, the quick-witted incasement is equipped with the power, machine box surface is equipped with switch, the machine box is write in the remote control with the procedure and is passed through the connecting wire and link to each other, machine box side is linked out the connecting wire and is connected to the welding arm, the welding arm is supported by the base, be equipped with fixed mould on the base, the main part of welding arm comprises the frame, be equipped with four and two liang of relative axle motors in the frame, link to each other through Y1 axle and Y2 axle between the axle motor, Y1 axle with Y2 axle intersection is connected with the arm, install welding nozzle and some bonding tools on the.

2. The automatic welding device for the exciter of the civil air defense filter absorber as claimed in claim 1, wherein the fixed mold comprises a spot welding platform, a bottom frame is arranged above the spot welding platform, a fixed clamp is arranged above the bottom frame, the fixed clamp is used for fixing the circuit board, and a square base plate is arranged between the fixed clamp and the circuit board.

3. The people's air defense filter absorber exciter automatic welding device according to claim 1, wherein the base is used for fixing the welding arm and the fixing mold, an operation panel is arranged on the surface of the base, and a manual cleaning button, a manual tin-stripping button, a manual tin-feeding button, a reset button, an emergency stop button, a start/pause button and a power supply button are respectively arranged on the operation panel from left to right.

4. The people air defense filter absorber exciter automatic welding device of claim 1, wherein the shaft motor and the frame are connected by a mechanical chain.

5. The people's air defense filter absorber exciter automatic welding device of claim 1, characterized in that a tin ring box is installed on the back side of the frame, a welding wire rotating shaft extends above the tin ring box, a welding wire is wound on the welding wire rotating shaft, a mechanical rotating wheel is installed in the tin ring box, the mechanical rotating wheel is driven by a motor, the motor drives the mechanical rotating wheel to convey the welding wire through the frame, and the welding wire finally reaches the welding nozzle for spot welding.

6. The apparatus of claim 2, wherein the chassis is sized to match the size of the circuit board.

7. The apparatus of claim 1, wherein the power source is connected to the housing and the welding arm, respectively.