CN207239544U - A kind of straight seam welding special plane - Google Patents
A kind of straight seam welding special plane Download PDFInfo
- Publication number
- CN207239544U CN207239544U CN201721106155.9U CN201721106155U CN207239544U CN 207239544 U CN207239544 U CN 207239544U CN 201721106155 U CN201721106155 U CN 201721106155U CN 207239544 U CN207239544 U CN 207239544U
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- China
- Prior art keywords
- welding
- fixture
- sliding table
- side fixture
- fixed plate
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- Expired - Fee Related
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Abstract
The utility model discloses a kind of straight seam welding special plane, including rack, sliding equipment, welding system and two sleeve clamp workbench, the sliding equipment includes sliding table, servomotor and two fixed guide rails;Horizontal fixed plate is provided with the middle part of the upper end of the rack, the transverse direction fixed plate is located at the top of the sliding table;The welding system includes two welding guns, and described two welding guns are arranged on the sliding table in tandem, and described two welding guns are correspondingly positioned at the front and rear side of the horizontal fixed plate;Each welding gun is arranged on the sliding table by a welding gun clamp arm, and welding gun driving cylinder is both provided with each welding gun clamp arm;Described two sleeve clamps workbench, one the first from left is arranged in the horizontal fixed plate rightly.The straight seam welding special plane of the utility model, can be used for welding some smallclothes welding products, and rush-harvesting and rush-planting welds at the same time, and speed is fast, and precision is high, have two sleeve clamp workbench, and welding efficiency is high.
Description
Technical field
It the utility model is related to a kind of straight seam welding special plane.
Background technology
At present, during the small part of welding straight-line joint such as thread plate class product, typically using single welding gun side by side
Individually welded, i.e., what a part is first pressed from both sides on fixture, after having welded, on fixture sandwiching another part again is welded
Connect, efficiency is than relatively low, and when processing substantial amounts of part, welding robot production capacity pressure is big.
Utility model content
The purpose of the utility model is to overcome the defects of the prior art, there is provided a kind of straight seam welding special plane, can be used for welding
Some smallclothes welding products are connect, rush-harvesting and rush-planting welds at the same time, and speed is fast, and precision is high, has two sleeve clamp workbench, and welding efficiency is high,
Alleviate the production capacity pressure of welding robot.
Realizing the technical solution of above-mentioned purpose is:A kind of straight seam welding special plane, including rack, sliding equipment, welding system
With two sleeve clamp workbench, wherein:
The sliding equipment includes sliding table, servomotor and two fixed guide rails, before described two fixed guide rails one
The upper end of the rack is arranged on after one, the sliding table is connected across on described two fixed guide rails, and the sliding stand
Face can movably be connected with described two fixed guide rails;The servomotor is arranged on the side of the rack;
Horizontal fixed plate is provided with the middle part of the upper end of the rack, the transverse direction fixed plate is located at the sliding table
Top;
The welding system includes two welding guns, and described two welding guns are arranged on the sliding table in tandem,
And described two welding guns are correspondingly positioned at the front and rear side of the horizontal fixed plate;Each welding gun is set by a welding gun clamp arm
Put on the sliding table, and welding gun driving cylinder is both provided with each welding gun clamp arm;
Described two sleeve clamps workbench, one the first from left is arranged in the horizontal fixed plate rightly, often covers the work bench with adjustable holder
Include fixture table top, left side fixture, right side fixture, left side fixture driving cylinder and right side fixture driving cylinder;The fixture
Table top is fixed on the top of the horizontal fixed plate, and one the first from left of the left side fixture and right side fixture is arranged on the fixture rightly
On table top, left side fixture driving cylinder and right side fixture the driving cylinder is pressed from both sides with the left side fixture and right side correspondingly
Tool is connected.
A kind of above-mentioned straight seam welding special plane, wherein, the straight seam welding special plane further includes sensor, controller and the energy
System, wherein:
The sensor is arranged on the work bench with adjustable holder;
The welding system and sensor are connected with the controller respectively.
The energy resource system includes the compressed air used in each cylinder and the power supply used in servomotor.
A kind of above-mentioned straight seam welding special plane, wherein, the welding system further includes shield, the curtain that is in the light, air intake device, weldering
Power supply and wire-feed motor are connect, respectively in the shield, the curtain that is in the light is arranged on the shield described two welding guns, described
Air intake device is arranged on the top of the shield, and the wire-feed motor is connected with the welding gun.
The straight seam welding special plane of the utility model, can be used for welding some smallclothes welding products, and rush-harvesting and rush-planting welds at the same time, speed
Degree is fast, and precision is high, has two sleeve clamp workbench, and two parts, a fixture job can be fixed on each work bench with adjustable holder
For part on platform while welding, another work bench with adjustable holder carries out clamping parts, improves the yield welding efficiency of welding
Height, alleviates the production capacity pressure of welding robot.
Brief description of the drawings
Fig. 1 is the three-dimensional structure diagram of the straight seam welding special plane of the utility model;
Fig. 2 is the side view of the straight seam welding special plane of the utility model;
Fig. 3 is the structure diagram of the work bench with adjustable holder of the straight seam welding special plane of the utility model;
Fig. 4 is the work flow diagram of the straight seam welding special plane of the utility model.
Embodiment
In order to make those skilled in the art be better understood when the technical solution of the utility model, with reference to attached
Its embodiment is described in detail in figure:
Please refer to Fig.1, Fig. 2 and Fig. 3, the most preferred embodiment of the utility model, a kind of straight seam welding special plane, including rack 1,
Sliding equipment, welding system, two sleeve clamp workbench 4, sensor, controller and energy resource system.
Sliding equipment includes sliding table 21, servomotor 22 and two fixed guide rails 23, before two fixed guide rails 23 1
The upper end of rack 1 is arranged on after one, sliding table 21 is connected across on two fixed guide rails 23, and sliding table 21 can left and right shifting
Dynamic ground is connected with two fixed guide rails 23;Servomotor 22 is arranged on the side of rack 1;Sliding table 21 is in servomotor 22
Under driving, moved left and right along two fixed guide rails 23.
Horizontal fixed plate 11 is provided with the middle part of the upper end of rack 1, horizontal fixed plate 11 is located at the top of sliding table 21.
Welding system includes two welding guns 31,31', and two welding guns 31,31' are oppositely arranged, before two welding guns 31,31' mono-
It is arranged on after one on sliding table 21, and two welding guns 31,31' are correspondingly positioned at the front and rear side of horizontal fixed plate 11;
Welding gun 31 is arranged on sliding table 21 by welding gun clamp arm 32, and welding gun driving cylinder 33 is provided with welding gun clamp arm 32;Weldering
Rifle 31' is arranged on sliding table 21 by welding gun clamp arm 32', and welding gun driving cylinder 33' is provided with welding gun clamp arm 32'.
Two sleeve clamp workbench, 4 one the first from left is arranged in horizontal fixed plate 11 rightly, includes folder per sleeve clamp workbench
Have table top 41, left side fixture 42, right side fixture 43, left side fixture driving cylinder 44 and right side fixture driving cylinder 45;Clamping fixture table
Face 41 is fixed on the top of horizontal fixed plate 11, and left side fixture 42 and 43 1 the first from left of right side fixture are arranged on fixture table top 41 rightly
On, left side fixture driving cylinder 44 and right side fixture driving cylinder 45 correspondingly with 43 phase of left side fixture 42 and right side fixture
Even.
Sensor is arranged on the work bench with adjustable holder, and sensor is used for detecting welding zero whether is placed on work bench with adjustable holder
Whether part, protective gas air pressure meet;Welding system and sensor are connected with controller respectively.Energy resource system includes each cylinder institute
Power supply used in compressed air and servomotor 22.
Welding system further includes shield, the curtain that is in the light, air intake device, the source of welding current and wire-feed motor, two welding guns 31,31' point
Wei Yu not be in shield;The curtain that is in the light is arranged on shield, and air intake device is arranged on the top of shield, and wire-feed motor is connected with welding gun.Shield
There is a curtain that is in the light in the welding gun part of cover, and when welding all covers light source, has air intake device at the top of shield, can discharge exhaust gas pair
The injury of operator is relieved to minimum.
Controller selects PLC programmable controller, interactive panel controller.According to welding process flow chart, write correct
Rational program simultaneously inputs PLC, and action of the cylinder in different periods is controlled by the way of PLC logic control solenoid valve foldings
To realize the folding of fixture and welding gun, pass through PLC logical process control panels signal, detection signal, welding signal, servomotor
Positioning signal is output and input.Transmission between each signal and processing are come according to welding process design in order
Carry out.Among whole welding system, controller serves not only as the data transmission path of external controller, also as data processing
Center, the mechanical device in component units, executive device, the energy, sensor, controller and automatic welder are organically combined
Together, welding job is smoothly completed jointly.
The straight seam welding special plane of the utility model, sliding table 21, fixed guide rail 23, servomotor 22 form mechanical dress
Put, main function drives movement of the sliding table 21 on fixed guide rail 23 to realize to specific welding gun position by servomotor 22
The accurate control put.Secondly 42 He of left side fixture that left side fixture driving cylinder 44 and right side fixture drive cylinder 45 to control
The folding of right side fixture 43, welding gun driving cylinder 33,33' control the relative position of welding gun clamp arm.
Servomotor 22, left side fixture driving cylinder 44, right side fixture driving cylinder 45, welding gun driving cylinder 33,33',
Form the executive device of whole straight seam welding special plane.
Whole straight seam welding special plane has four welding posts, respectively station 1, station 2, station 3 and station 4, wherein
Left side fixture driving cylinder 44 and right side fixture driving cylinder 45 positioned at the work bench with adjustable holder in left side control work correspondingly
Position 1 and station 2;Left side fixture driving cylinder 44 and right side fixture driving cylinder 45 1 positioned at the work bench with adjustable holder on right side is a pair of
Ground control station 3 and station 4 are answered, circulation welding, can continue to carry out to ensure to weld when placing part, maximized to improve
Welding productivity.
Referring to Fig. 4, in order to improve production efficiency, the order made rational planning between work piece and welding, use is following
Welding process order carry out welding control, the straight seam welding special plane of the utility model, in processing, workflow:Close electricity
Source, presses start button, and equipment enters holding state, when operative employee by workpiece 1 and workpiece 2 be put into correspondingly left side folder
Have in the left side fixture 42 and right side fixture 43 of workbench (station 1 and station 2), press and clamp button, fixture Automatic-clamping (sensing
Device detection product is effective, and in place whether, detection product space is accurate for detection fixture), 21 automatic running of sliding table to setting position
Put, welding gun automatic running to welding position, start welding, into welded condition, after the completion of welding, sliding table automatic running arrives
Holding fix, fixture automatically open up, and take out the workpiece 1 and workpiece 2 being welded;When workpiece 3 and workpiece 4 are put into right side by operative employee
Work bench with adjustable holder left side fixture 42 and right side fixture 43 in (station 3 and station 4), press clamp button, fixture Automatic-clamping
(sensor detection product is effective, and in place whether, detection product space is accurate for detection fixture), 21 automatic running of sliding table is to setting
Positioning is put, welding gun automatic running to welding position, starts welding, into welded condition, after the completion of welding, sliding table is transported automatically
Row arrives holding fix, and fixture automatically opens up, and takes out the workpiece 3 and workpiece 4 being welded, and completes one cycle.
The straight seam welding special plane of the utility model, is welded with the priority of reservation order, while is also needed before welding full
Sufficient work piece testing conditions, in order to prevent from causing welding gun to be welded direct on fixture because workpiece leaks to put, cause fixture
Damage.In addition whether detection protective gas air pressure conditions meet welding process requirement, prevent and reduce the generation of weld defect part.
The straight seam welding special plane of the utility model, can weld some smallclothes welding products, and rush-harvesting and rush-planting welds at the same time, speed
It hurry up, precision is high, and welding track is easy to adjust, compared to having a clear superiority in general bonding machine speed of welding, due to having filled two sets
Work bench with adjustable holder, so welding is substantially without waiting for being soldered while with regard to direct defluxing another side.Clamping product also right and wrong
It is often convenient and efficient.It is thread plate on welding of automotive white body to be particularly suitable for purpose, with relatively low input, completes what is largely repeated
Work.
In conclusion the straight seam welding special plane of the utility model, can be used for welding some smallclothes welding products, rush-harvesting and rush-planting is same
When weld, speed is fast, and precision is high, has a two sleeve clamp workbench, welding efficiency height, alleviates the production capacity pressure of welding robot.
Those of ordinary skill in the art is it should be appreciated that the embodiment of the above is intended merely to illustrate that this practicality is new
Type, and be not used as the restriction to the utility model, as long as in the spirit of the utility model, to the above
Change, the modification of embodiment will all fall in the Claims scope of the utility model.
Claims (3)
- A kind of 1. straight seam welding special plane, it is characterised in that including rack, sliding equipment, welding system and two sleeve clamp workbench, Wherein:The sliding equipment includes sliding table, servomotor and two fixed guide rails, and described two fixed guide rails are one in front and one in back Ground is arranged on the upper end of the rack, and the sliding table is connected across on described two fixed guide rails, and the sliding table can Movably it is connected with described two fixed guide rails;The servomotor is arranged on the side of the rack;Horizontal fixed plate is provided with the middle part of the upper end of the rack, the transverse direction fixed plate is located at the upper of the sliding table Side;The welding system includes two welding guns, and described two welding guns are arranged on the sliding table in tandem, and institute Two welding guns are stated correspondingly positioned at the front and rear side of the horizontal fixed plate;Each welding gun is arranged on by a welding gun clamp arm Welding gun driving cylinder is both provided with the sliding table, and in each welding gun clamp arm;Described two sleeve clamps workbench, one the first from left is arranged in the horizontal fixed plate rightly, is often covered the work bench with adjustable holder and is wrapped Include fixture table top, left side fixture, right side fixture, left side fixture driving cylinder and right side fixture driving cylinder;The fixture table top The top of the horizontal fixed plate is fixed on, one the first from left of the left side fixture and right side fixture is arranged on the fixture table top rightly On, left side fixture driving cylinder and right side fixture driving cylinder correspondingly with the left side fixture and right side fixture phase Even.
- 2. a kind of straight seam welding special plane according to claim 1, it is characterised in that the straight seam welding special plane further includes biography Sensor, controller and energy resource system, wherein:The sensor is arranged on the work bench with adjustable holder;The welding system and sensor are connected with the controller respectively,The energy resource system includes the compressed air used in each cylinder and the power supply used in servomotor.
- A kind of 3. straight seam welding special plane according to claim 1, it is characterised in that the welding system further include shield, Be in the light curtain, air intake device, the source of welding current and wire-feed motor, and respectively in the shield, the curtain that is in the light is set described two welding guns Put on the shield, the air intake device is arranged on the top of the shield, and the wire-feed motor is connected with the welding gun.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721106155.9U CN207239544U (en) | 2017-08-31 | 2017-08-31 | A kind of straight seam welding special plane |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721106155.9U CN207239544U (en) | 2017-08-31 | 2017-08-31 | A kind of straight seam welding special plane |
Publications (1)
Publication Number | Publication Date |
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CN207239544U true CN207239544U (en) | 2018-04-17 |
Family
ID=61884976
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201721106155.9U Expired - Fee Related CN207239544U (en) | 2017-08-31 | 2017-08-31 | A kind of straight seam welding special plane |
Country Status (1)
Country | Link |
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CN (1) | CN207239544U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112139735A (en) * | 2020-09-15 | 2020-12-29 | 北斗星智能电器有限公司 | Automatic welding tool for air box |
-
2017
- 2017-08-31 CN CN201721106155.9U patent/CN207239544U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112139735A (en) * | 2020-09-15 | 2020-12-29 | 北斗星智能电器有限公司 | Automatic welding tool for air box |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180417 Termination date: 20190831 |