CN210671872U

CN210671872U - Rabbit package forming device

Info

Publication number: CN210671872U
Application number: CN201921214116.XU
Authority: CN
Inventors: 连惠章; 王凯; 张印; 费锦标; 黄磊; 陈磊; 鲁广召; 丁正华; 李秀秀
Original assignee: Wuxi Huashun Minsheng Food Co ltd
Current assignee: Wuxi Huashun Minsheng Food Co ltd
Priority date: 2019-07-30
Filing date: 2019-07-30
Publication date: 2020-06-05
Anticipated expiration: 2029-07-30

Abstract

The utility model relates to a food processing technology field discloses a rabbit package forming device. The rabbit bag forming device comprises a first conveying belt and a rabbit bag pressing unit, the rabbit bag pressing unit comprises a first forming die and a second forming die which are oppositely arranged on two sides of the first conveying belt, and the first forming die and the second forming die are respectively connected with a first driving assembly so as to enable the first forming die and the second forming die to horizontally move; and a third forming die is arranged on the upper part between the first forming die and the second forming die and is connected with a second driving assembly so as to enable the third forming die to vertically move. The utility model provides a first forming die and second forming die among the rabbit package forming device extrude shaping package base into the rabbit shape, and the third forming die extrudes the shape of rabbit ear downwards simultaneously, has realized the automatic shaping of rabbit package, has improved production efficiency, and product quality's stability is high, has realized the standardized production of product.

Description

Rabbit package forming device

Technical Field

The utility model relates to a food processing technology field especially relates to a rabbit package forming device.

Background

The steamed stuffed bun is a traditional food in China and is deeply loved by consumers. Since ancient times, the steamed stuffed buns undergo various innovations from wrappers, stuffing to appearance modeling, and the pictographic steamed stuffed buns become a great innovation. From the initial sale in a catering hotel to the passage widening into the family, the market of the pictographic pastries is getting bigger and bigger for the straight-ahead terminal consumers. The pictographic pastry is firstly made by hands of pastry teachers, and is gradually evolved from a kitchen to an enterprise for batch production. With the increasing market demand, the productivity of the pictographic pastry is limited by the quantity of labor, cost and the like, so how to realize the industrial automatic standardized production is a problem to be solved urgently.

The rabbit bag is a typical pictographic steamed stuffed bun, has a jade-like shape, is three-dimensional and obvious in rabbit body and ears, and is lifelike in eye decoration. The rabbit bag has beautiful and vivid appearance and is deeply loved by consumers, particularly children. However, most of rabbit bags are made manually at present, rabbit bodies are manually kneaded on the basis of green bodies of the bags, rabbit ears are drawn by using scrapers or other props, and finally eyes are manually pointed by using chopsticks and the like.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a rabbit package forming device has realized the automated production of rabbit package, has improved production efficiency, has reduced manufacturing cost.

To achieve the purpose, the utility model adopts the following technical proposal:

a rabbit bag forming device comprises a first conveying belt and a rabbit bag pressing unit, wherein the rabbit bag pressing unit comprises a first forming die and a second forming die which are oppositely arranged on two sides of the first conveying belt, and the first forming die and the second forming die are respectively connected with a first driving assembly so as to enable the first forming die and the second forming die to horizontally move;

and a third forming die is arranged at the upper part between the first forming die and the second forming die and is connected with a second driving assembly so as to enable the third forming die to vertically move.

Preferably, the first driving assembly and the second driving assembly each include a crank, an eccentric wheel, a slider, a slide seat and a motor, an output shaft of the motor is connected with a center of the eccentric wheel, one end of the crank is hinged to the eccentric wheel, the other end of the crank is hinged to the slider, the slider is slidably mounted on the slide seat, and the first forming mold, the second forming mold or the third forming mold is mounted on the slider.

Preferably, the first driving assembly and the second driving assembly each include a first cylinder, and a piston rod end of the first cylinder is connected to the first forming die, the second forming die or the third forming die.

Preferably, a molding package guide unit is arranged at the upstream of the rabbit package pressing unit and used for guiding a molding package blank into a position between the first molding die and the second molding die.

Preferably, shaping package guide unit includes two direction roller rows, two direction roller row is relative first conveyer belt sets up along direction of transfer's central line symmetry, two direction roller row is tubaeform, and two distance orientation between the direction roller row rabbit package die mould unit's one end is less than the other end.

Preferably, the distance between one ends of the two guide roller rows, which face the rabbit bale profiling unit, is 1-2cm greater than that of the formed bale blank.

Preferably, a sensor for detecting the formed bale blank is arranged between the rabbit bale profiling unit and the formed bale guiding unit.

Preferably, the rabbit wrapping and eye pointing device further comprises a rabbit wrapping and eye pointing unit, the rabbit wrapping and eye pointing unit is arranged at the downstream of the rabbit wrapping and pressing unit and comprises a second conveying belt, an eye pointing assembly is arranged on one side of the second conveying belt and comprises a rubber dispensing pipe and a second air cylinder, and the second air cylinder drives the rubber dispensing pipe to move towards the formed rabbit wrapping.

Preferably, the point eye assembly further comprises a support rod, the second cylinder is mounted on the support rod, and the angle of the second cylinder relative to the support rod and the position of the second cylinder in the vertical direction of the support rod are adjustable.

Preferably, the support rod is provided with a connecting block in a sliding manner, and the connecting block is provided with a first locking piece for locking the connecting block on the support rod;

be equipped with the fixed plate on the connecting block, just the one end of fixed plate with the connecting block rotates to be connected, be equipped with on the fixed plate with the fixed plate lock in second retaining member on the connecting block, the second cylinder install in on the fixed plate.

The utility model has the advantages that: the utility model provides a first forming die and second forming die move in opposite directions among the rabbit package forming device extrude shaping package base into the rabbit shape, and the third forming die extrudes the shape of rabbit ear downwards simultaneously, has realized the automatic shaping of rabbit package, has replaced manual processing, has improved production efficiency, has reduced manufacturing cost, and product quality's stability is high, has realized the standardized production of product.

Drawings

FIG. 1 is a schematic structural view of a rabbit bag profiling unit and a formed bag guiding unit according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a rabbit bag profiling unit according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a rabbit eye covering unit according to an embodiment of the present invention.

In the figure:

1. a first conveyor belt;

2. rabbit wrapping and profiling units; 21. a first molding die; 22. a second molding die; 23. a third forming die; 241. a crank; 242. an eccentric wheel; 243. a slider; 244. a slide base;

3. a guide roller row;

41. a second conveyor belt; 42. an eye-pointing assembly; 421. dispensing a rubber tube; 422. a second cylinder; 423. a support bar; 424. connecting blocks; 425. a first locking member; 426. a fixing plate; 427. and a second locking member.

Detailed Description

In order to make the technical problem solved by the present invention, the technical solutions adopted by the present invention and the technical effects achieved by the present invention clearer, the following will be described in further detail with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by the skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

As shown in fig. 1-3, the present embodiment provides a rabbit bag forming device, which comprises a first conveyor belt 1, a formed bag guiding unit, a rabbit bag profiling unit 2 and a rabbit bag dotting unit. First conveyer belt 1 is carried the shaping package base to rabbit package die mould unit 2 by shaping package guide unit, and the shaping package base is packed into the support box by rabbit package die mould unit 2 processing rabbit package back, and it evaporates to proof, and the eyes of rethread point eyeball unit processing rabbit package have realized the automated production of rabbit package processing, have reduced the cost of labor, have improved production efficiency.

Since the mechanical structure of the machine-formed blank is prior art, it will not be described in detail here. Flour and other raw materials are kneaded and pressed, then the dough is rolled, wrapped with stuffing and kneaded on a forming and blank wrapping unit to form forming and blank wrapping, and the forming and blank wrapping are regularly arranged on a first conveying belt 1 at intervals.

In order to ensure that the formed package blank can accurately enter the rabbit package pressing unit 2 and improve the production quality of the rabbit package, the formed package blank firstly passes through the formed package guide unit, and the formed package guide unit is arranged at the upstream of the rabbit package pressing unit 2. The forming bag guiding unit adjusts the position of the single forming bag blank.

In this embodiment, as shown in fig. 1, the molded package guiding unit includes two guiding roller rows 3, the two guiding roller rows 3 are symmetrically disposed with respect to the center line of the first conveying belt 1 along the conveying direction, the two guiding roller rows 3 are horn-shaped, and the distance between the two guiding roller rows 3 is smaller toward one end of the rabbit package molding unit 2 than the other end. The two guide roller rows 3 automatically arrange the formed package blanks processed in the earlier stage into a straight line. In the present embodiment, each guide roller row 3 comprises 6 rollers, the axes of which are arranged perpendicularly to the first conveyor belt 1.

Further, in order to improve the accuracy of arranging the formed wrapped blanks into a straight line, the distance between the ends, facing the rabbit wrapped pressing unit 2, of the two guide roller rows 3 is 1-2cm larger than that of the formed wrapped blanks.

In this embodiment, a sensor for detecting the formed bale blank is arranged between the formed bale guide unit and the rabbit bale profiling unit 2. And after the sensor senses that the formed package blanks are molded for 0.1-0.3s, the first conveying belt 1 stops working, and the rabbit package pressing unit 2 performs plastic pressing molding on the formed package blanks arranged on the station. Specifically, the sensor is photoelectric sensor, and it is high to detect the precision, has improved the stability of rabbit package forming device operation.

In this embodiment, referring to fig. 1 and 2, the rabbit-packing-molding unit 2 includes a first molding die 21 and a second molding die 22 which are oppositely disposed at both sides of the first conveyor belt 1, and the first molding die 21 and the second molding die 22 are respectively connected with a first driving assembly to horizontally move the first molding die 21 and the second molding die 22. The first forming die 21 and the second forming die 22 work together to form the formed package into a rabbit shape. A third molding die 23 is provided at an upper portion between the first molding die 21 and the second molding die 22, and a second driving assembly is connected to the third molding die 23 to vertically move the third molding die 23. The third forming mold 23 is molded on the upper part of the formed blank to form the ears of the rabbit.

When the molding device works, the first molding die 21 and the second molding die 22 move simultaneously to respectively mold the left side and the right side of the molded package blank, then the third molding die 23 moves in a linkage manner, the third molding die 23 molds the upper side of the molded package blank, after the molding, the first molding die 21, the second molding die 22 and the third molding die 23 respectively return to the initial positions, and the molded package blank is shaped into the shape of a rabbit.

First forming die 21 and second forming die 22 move in opposite directions and extrude shaping package base into the rabbit shape, and third forming die 23 extrudes the shape of rabbit ear downwards simultaneously, has realized the automated molding of rabbit package, has replaced manual processing, has improved production efficiency, has reduced manufacturing cost, and product quality's stability is high, has realized the standardized production of product.

In the present embodiment, each of the first driving assembly and the second driving assembly includes a crank 241, an eccentric 242, a slider 243, a slide 244 and a motor, an output shaft of the motor is connected with a center of the eccentric 242, one end of the crank 241 is hinged with the eccentric 242, the other end is hinged with the slider 243, the slider 243 is slidably mounted on the slide 244, the slide 244 is mounted on a frame for supporting the first conveyor belt 1, and the first forming mold 21, the second forming mold 22 or the third forming mold 23 is mounted on the slider 243. The motor drives the eccentric 242 to rotate, the eccentric 242 rotates to drive the crank 241 to move, and the crank 241 drives the sliding block 243 to move on the sliding seat 244, so that the first forming die 21 and the second forming die 22 move horizontally close to or away from each other, and the third forming die 23 moves vertically. The eccentric wheel transmission mechanism has good operation stability, and ensures the molding quality of the rabbit bag.

In another embodiment, the first and second driving assemblies comprise a first cylinder, and the end of the piston rod of the first cylinder is connected to the first forming mold 21, the second forming mold 22 or the third forming mold 23. The air cylinder is used as a driver, so that the mechanical structure of the rabbit wrapping and pressing unit 2 is simplified.

After the rabbit package pressing unit 2 is processed, the formed rabbit packages are automatically loaded into the tray box, and the mechanical structure of the automatic packaging box is the prior art, so that the detailed description is omitted. After the rabbit bag filled into the holding box is proofed and steamed, the eyes of the rabbit bag are processed through the eye-pointing unit, so that the rabbit bag is more visualized.

In this embodiment, the rabbit wrapping and eye pointing unit is arranged at the downstream of the rabbit wrapping and profiling unit 2, the rabbit wrapping and eye pointing unit comprises a second conveying belt 41, an eye pointing component 42 is arranged at one side of the second conveying belt 41, and the eye pointing component 42 comprises a glue dropping pipe 421 and a second air cylinder 422 for driving the glue dropping pipe 421 to move towards the formed rabbit wrapping.

Specifically, some glue pipe 421 is connected with automatic injector, and automatic injector provides some eyeball pigment, and after the position of wrapping the rabbit is fixed, whether the response rabbit wraps in the assigned position through photoelectric sensor, and some glue pipe 421 moves and scribbles the position of rabbit package eyes towards the rabbit package under the drive of second cylinder 422.

The point eye subassembly 42 still includes the bracing piece 423, and second cylinder 422 is installed on the bracing piece 423, and the angle of second cylinder 422 for the bracing piece 423 and the position on the bracing piece 423 vertical direction are all adjustable, are convenient for the position of adjustment point rubber tube 421 to can the accurate eye of some rabbit bags, improve the production quality of rabbit bags.

In this embodiment, the supporting rod 423 is perpendicular to the second conveying belt 41, the connecting block 424 is slidably mounted on the supporting rod 423, and the connecting block 424 is provided with a first locking member 425 for locking the connecting block 424 to the supporting rod 423. The first locking piece 425 is a bolt, one end of the bolt penetrates through the connecting block 424 and abuts against the supporting rod 423, and the structure is simple and the operation is convenient. The first securing member 425 may also be of other configurations and will not be described in detail herein.

The connecting block 424 is provided with a fixing plate 426, one end of the fixing plate 426 is rotatably connected with the connecting block 424, the fixing plate 426 is provided with a second locking member 427 for locking the fixing plate 426 on the connecting block 424, and the second cylinder 422 is mounted on the fixing plate 426. The fixed plate 426 rotates with the connecting block 424 to be connected the angle that is used for adjusting some rubber tubes 421, and second retaining member 427 is the bolt, and the one end of bolt passes fixed plate 426 and connecting block 424 butt, simple structure, convenient operation. The second retaining member 427 can also be of other configurations and will not be described in detail.

It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. The rabbit bag forming device is characterized by comprising a first conveying belt (1) and a rabbit bag pressing unit (2), wherein the rabbit bag pressing unit (2) comprises a first forming die (21) and a second forming die (22) which are oppositely arranged on two sides of the first conveying belt (1), and the first forming die (21) and the second forming die (22) are respectively connected with a first driving assembly so as to enable the first forming die (21) and the second forming die (22) to horizontally move;

and a third forming die (23) is arranged on the upper part between the first forming die (21) and the second forming die (22), and the third forming die (23) is connected with a second driving assembly so that the third forming die (23) can vertically move.

2. Rabbit bale forming device according to claim 1, wherein the first and second drive assemblies each comprise a crank (241), an eccentric (242), a slider (243), a slide (244), and a motor, an output shaft of the motor is connected with a center of the eccentric (242), one end of the crank (241) is hinged with the eccentric of the eccentric (242), the other end is hinged with the slider (243), the slider (243) is slidably mounted on the slide (244), and the first forming mold (21), the second forming mold (22) or the third forming mold (23) is mounted on the slider (243).

3. Rabbit bale forming device according to claim 1, characterised in that the first and second drive assemblies each comprise a first cylinder, the piston rod end of which is connected to the first forming mould (21), the second forming mould (22) or the third forming mould (23).

4. The rabbit bale forming device according to claim 1, wherein a bale guiding unit is arranged upstream of the rabbit bale profiling unit (2), and is used for guiding a bale blank between the first forming die (21) and the second forming die (22).

5. A rabbit bale forming device according to claim 4, wherein the formed bale guiding unit comprises two guiding roller rows (3), the two guiding roller rows (3) are symmetrically arranged relative to the center line of the first conveying belt (1) along the conveying direction, the two guiding roller rows (3) are horn-shaped, and the distance between the two guiding roller rows (3) is smaller towards one end of the rabbit bale profiling unit (2) than the other end.

6. A rabbit bale forming device according to claim 5, wherein the distance between the two guide roller rows (3) towards one end of the rabbit bale profiling unit (2) is 1-2cm larger than the formed bale blank.

7. The rabbit bale forming device according to claim 4, wherein a sensor for detecting the formed bale blank is arranged between the rabbit bale profiling unit (2) and the formed bale guiding unit.

8. A rabbit bale forming device according to claim 1, further comprising a rabbit bale eye unit, wherein the rabbit bale eye unit is arranged at the downstream of the rabbit bale profiling unit (2), the rabbit bale eye unit comprises a second conveying belt (41), one side of the second conveying belt (41) is provided with an eye dropping assembly (42), and the eye dropping assembly (42) comprises a glue dropping pipe (421) and a second air cylinder (422) for driving the glue dropping pipe (421) to move towards the formed rabbit bale.

9. The rabbit bag forming device according to claim 8, wherein the point eye assembly (42) further comprises a support rod (423), the second cylinder (422) is mounted on the support rod (423), and the angle of the second cylinder (422) relative to the support rod (423) and the position of the support rod (423) in the vertical direction are adjustable.

10. The rabbit bag forming device according to claim 9, wherein a connecting block (424) is slidably mounted on the supporting rod (423), and a first locking member (425) for locking the connecting block (424) on the supporting rod (423) is arranged on the connecting block (424);

be equipped with fixed plate (426) on connecting block (424), just the one end of fixed plate (426) with connecting block (424) rotate and be connected, be equipped with on fixed plate (426) with fixed plate (426) lock in second retaining member (427) on connecting block (424), second cylinder (422) install in on fixed plate (426).