CN210653752U - Industrial film packaging device - Google Patents
Industrial film packaging device Download PDFInfo
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- CN210653752U CN210653752U CN201920940498.8U CN201920940498U CN210653752U CN 210653752 U CN210653752 U CN 210653752U CN 201920940498 U CN201920940498 U CN 201920940498U CN 210653752 U CN210653752 U CN 210653752U
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Abstract
The utility model discloses an industrial film packaging device, which comprises a darkroom and a control unit, wherein a first conveying mechanism, a heating tabletting mechanism, a detection mechanism, a slicing mechanism, a second conveying mechanism and a finished product box are sequentially arranged in the horizontal direction of the darkroom; the first conveying mechanism is used for placing and conveying the to-be-packaged piece; the heating tabletting mechanism is used for heating and packaging the to-be-packaged piece; the utility model seals the industrial film and the intensifying screen in the dark bag by arranging the heating tabletting mechanism on the side surfaces of the upper tabletting roller and the lower tabletting roller; and the lower sheeting roller is provided with an encoder for measuring the length of the sealed industrial film, and the encoder is matched with the slicing mechanism for cutting the industrial film.
Description
Technical Field
The utility model relates to a ray detection field especially relates to an industry film packing plant.
Background
In the prior art, the ray detection is the most widely applied and most important detection method in all nondestructive detection methods, can effectively detect internal defects such as leak, incomplete fusion, incomplete penetration and the like, and has higher detection sensitivity. The ray detection mainly depends on ray irradiation to detect a workpiece, exposes defects onto an industrial film, and distinguishes different defect types by watching the image characteristics of the industrial film, and the industrial film needs to be put into a camera bag in a darkroom before application, and two intensifying screens are respectively put at two ends of the industrial film; with the development of science and technology, the application of ray detection is more and more extensive, which leads to the increase of the demand of industrial films, and the efficiency of manual film installation is low, thus seriously reducing the detection efficiency of ray detection.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the technical problem mentioned above and providing an automatic packaging device for industrial films.
The utility model provides an industry film packing plant, including darkroom and the control unit, the darkroom is provided with first transport mechanism, heating preforming mechanism, section mechanism, detection mechanism, second transport mechanism and finished product box, wherein: the first conveying mechanism is used for placing and conveying the materials to be packaged; the heating tabletting mechanism is used for receiving the material to be packaged and heating and pressurizing the material to be packaged to package the material to be packaged to form a package part; the detection mechanism is used for detecting the length of the packaging piece output by the heating and tabletting mechanism; the slicing mechanism is used for cutting the packaging piece; the second conveying mechanism is arranged between the heating tabletting mechanism and the finished product box and is used for conveying the packaging piece; the finished product box is used for accommodating the cut packaging parts; and the control unit is used for controlling the heating and tabletting mechanism to be opened and closed and controlling the slicing mechanism to act according to the data fed back by the detection mechanism.
As a further improvement of the above scheme, the heating tabletting mechanism comprises an upper tabletting roller and a lower tabletting roller which are symmetrically arranged; the upper sheet pressing roller or the lower sheet pressing roller is connected with a driving motor, and the driving motor is electrically connected with the control unit; the upper sheeting roller or the lower sheeting roller is sequentially provided with a heat insulation sheet, a heating device and a heating sheeting board from inside to outside, and both sides of the heating sheeting board are provided with tooth-shaped structures.
As a further improvement of the scheme, the detection mechanism adopts an encoder which is arranged on a bearing of the lower tabletting roller and is electrically connected with the control unit.
As a further improvement of the above scheme, the second conveying mechanism comprises a horizontal guide rail groove and an inclined guide rail groove which are connected, the horizontal guide rail groove is arranged below the heating tabletting mechanism, and a slicing mechanism is arranged above the tail end of the horizontal guide rail groove; the inclined guide rail groove is arranged between the slicing mechanism and the finished product box.
As a further improvement of the scheme, the first conveying mechanism comprises a main roller for placing and conveying the industrial film and at least two auxiliary rollers for placing and conveying the intensifying screen or the camera bag.
As a further improvement of the above scheme, the slicing mechanism includes a slicing knife and a driving mechanism for driving the slicing knife to cut the package, the slicing knife is perpendicular to the horizontal guide rail groove, and the driving mechanism is electrically connected to the control unit.
As a further improvement of the scheme, the radial cross-sectional radius of the upper tabletting rollers and the radial cross-sectional radius of the lower tabletting rollers are the same.
As a further improvement of the scheme, the radial cross section radius of the master roller and the radial cross section radius of the slave roller are the same.
As a further improvement of the scheme, the radius of the main roller wheel is larger than that of the upper tabletting roller.
As a further improvement of the scheme, the darkroom can be made into an aluminum hard box or a hard plastic box.
Has the advantages that: the utility model relates to an industrial film packaging device, which seals an industrial film and an intensifying screen in a dark bag through a heating and tabletting mechanism; the automatic film loading function is realized, the detection mechanism and the slicing mechanism are arranged, the length of the sealed industrial film is detected, and meanwhile, the sealed industrial film is matched with the slicing mechanism to cut the packaged industrial film.
Drawings
The following detailed description of embodiments of the invention is provided in conjunction with the accompanying drawings, in which:
FIG. 1 is a structural diagram of embodiment 1 of the present invention;
FIG. 2 is a schematic cross-sectional view of the heated sheeting mechanism of FIG. 1;
FIG. 3 is a side view of the heated sheeting mechanism of FIG. 1;
fig. 4 is a structural diagram of embodiment 2 of the present invention.
Detailed Description
This part will describe in detail the embodiments of the present invention, the embodiments of the present invention are shown in the attached drawings, the function of which is to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but it cannot be understood as a limitation to the scope of the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Example 1: the industrial film packaging device shown in fig. 1 comprises a darkroom 1 and a control unit, wherein a first conveying mechanism 3, a heating tabletting mechanism 4, a slicing mechanism 5, a second conveying mechanism 6 and a finished product box 7 are sequentially arranged in the darkroom 1 in the horizontal direction; the first conveying mechanism 3 is used for placing and conveying the to-be-packaged parts; the heating tabletting mechanism 4 is used for heating the to-be-packaged piece; the heating and tabletting mechanism 4 is provided with a detection mechanism 8 electrically connected with the control unit, in the embodiment, an encoder is adopted as the detection mechanism 8, and the encoder is used for measuring the length of the packaging piece passing through the heating and tabletting mechanism 4; the slicing mechanism 5 electrically connected with the control unit is arranged on the second conveying mechanism 6, the slicing mechanism 5 is used for cutting packaged industrial films, the second conveying mechanism 6 is arranged between the heating and tabletting mechanism 4 and the finished product box 7, the second conveying mechanism 6 is used for conveying the packaged parts into the finished product box 7, and the control unit is used for controlling the heating and tabletting mechanism 4 to be opened and closed and controlling the slicing mechanism 5 to act according to data fed back by the detection mechanism 8.
Specifically, the heating tabletting mechanism 4 comprises an upper tabletting roller 41 and a lower tabletting roller 42 which are arranged in an up-down symmetrical manner; the upper sheeting roller 41 or the lower sheeting roller 42 is sequentially provided with a heat insulation sheet 45, a heating device 44 and a heating sheeting plate 43 from inside to outside, two sides of the heating sheeting plate 43 are provided with tooth-shaped structures 431, and the tooth-shaped structures 431 can further enhance the packaging effect of the heating sheeting plate 43; a heating device 44 is arranged below the heating and pressing plate 43, the heating device 44 can heat the heating and pressing plate 43, air between packages to be packaged is squeezed off while the upper and lower pressing rollers 41 and 42 roll, so that the packages to be packaged are bonded together, a heat insulation sheet 45 is arranged between the heating device 44 and the upper or lower pressing roller 41 or 42, and the heat insulation sheet 45 can prevent the heating device 44 from damaging the upper or lower pressing roller 41 or 42 during heating.
Specifically, the second conveying mechanism 6 comprises a horizontal guide rail groove 61 and an inclined guide rail groove 62 which are connected with the outlet of the heating tabletting mechanism 4, a slicing mechanism 5 is arranged between the horizontal guide rail groove 61 and the inclined guide rail groove 62, and the horizontal guide rail groove 61 is used for placing packages which are not cut and conveying the packages to the slicing mechanism 5; the end of the inclined guide rail groove 62 is connected with the inlet of the finished product box 7, and the inclined guide rail groove 62 is used for conveying the cut package into the finished product box 7.
Specifically, the first transmission mechanism 3 includes a slave roller and a master roller 31 for placing the industrial film, in this embodiment, the slave roller includes a first slave roller 32 and a second slave roller 33, the upper and lower sides of the master roller 31 are respectively provided with the first slave roller 32 and the second slave roller 33 for placing the front film of the dark bag of the front intensifying screen and the back film of the back intensifying screen of the transmission belt, and the master roller 31, the first slave roller 32 and the second slave roller 33 can freely rotate to transmit the packaging material with the belt thereon.
Specifically, the slicing mechanism 5 comprises a slicing knife and a driving mechanism, the slicing knife is perpendicular to the horizontal guide rail groove 61, so that the cut of the packaging part is neat and complete, the driving mechanism is electrically connected with the control unit, and the driving mechanism can drive the slicing knife to move up and down according to signals input by the control unit so as to cut off the packaging part.
Specifically, the upper sheet pressing roller 41 or the lower sheet pressing roller 42 is connected to a driving motor, the driving motor is electrically connected to the control unit 2, and the upper sheet pressing roller 41 and the lower sheet pressing roller 42 are used for pressing the to-be-packaged piece and moving the packaged piece along the horizontal guide rail groove 61 by using friction force.
Specifically, the radial cross section radii of the upper sheeting roller 41 and the lower sheeting roller 42 are the same, so that the upper sheeting roller 41 and the lower sheeting roller 42 rotate synchronously, the cross section radii of the main roller 31 and the secondary roller are the same, so that the main roller 31 and the secondary roller rotate synchronously, and synchronous movement between the packages to be packaged is realized.
Specifically, the radius of the master roller 31 is greater than that of the upper sheeting roller 41, so that the rotating speed of the upper sheeting roller 41 is greater than that of the master roller 31 and the first slave roller 32, and the number of packages to be packaged are more for the same number of rotation turns of the master roller 31 and the first slave roller 32, thereby increasing the bearing capacity of the master roller 31 and the slave roller 32 and reducing the volume of the packaging device.
Specifically, the darkroom 1 can be made into an aluminum hard box or a hard plastic box, and the aluminum hard box or the hard plastic box can realize the shading effect of the darkroom and prevent the industrial films or intensifying screens from being photosensitive and becoming waste films before being irradiated by rays.
The utility model discloses packing plant's theory of operation does: taking out the wound industrial film, the front film of the black bag with the front intensifying screen and the rear film of the black bag with the rear intensifying screen from a darkroom, respectively putting the wound industrial film, the front film of the black bag with the front intensifying screen and the rear film of the black bag with the rear intensifying screen into a main roller 31, a first slave roller 32 and a second slave roller 33, opening the wound industrial film, the front film of the black bag with the front intensifying screen and the rear film of the black bag with the rear intensifying screen, simultaneously putting the industrial film between an upper sheeting roller and a lower sheeting roller, keeping the wound industrial film always clamped between the front film of the black bag with the front intensifying screen and the rear film of the black bag with the rear intensifying screen, moving the upper sheeting roller downwards, moving the lower sheeting roller upwards, and pressing the upper sheeting roller and the lower sheeting roller to press the wound industrial film, the front film of the black bag with the front intensifying screen and the rear film of the black bag with the rear intensifying screen; closing an external shading device of the device, starting up to input the length of a required industrial film finished product, opening a switch to enable an upper pressing roller and a lower pressing roller to rotate, enabling the material to be packaged to move towards a slicing mechanism by virtue of friction force generated between the upper pressing roller or the lower pressing roller and the material to be packaged, measuring the rotating angular speed of the material to be packaged by virtue of an encoder positioned on the lower pressing roller, sending the rotating angular speed to a control unit, and controlling a slicing knife to move up and down by virtue of an output signal of the control unit, thereby completing a sealing and cutting process.
Example 2: in an industrial film wrapping apparatus shown in FIG. 4, a first conveying mechanism 3 and a heating and pressing mechanism 4 are provided in a darkroom 1; the first conveying mechanism 3 comprises a main roller 31 for placing and conveying the industrial film, in the embodiment, the auxiliary rollers comprise a first auxiliary roller 32, a second auxiliary roller 33, a third auxiliary roller 34 and a fourth auxiliary roller 35, the first auxiliary roller 32 and the third auxiliary roller 34 are arranged above the main roller 31 in an oblique direction and are respectively used for placing the intensifying front screen and the dark bag front film, and the second auxiliary roller 33 and the fourth auxiliary roller 35 are arranged below the main roller 31 in an oblique direction and are respectively used for placing the intensifying rear screen and the dark bag rear film; the main roller 31 and the auxiliary roller rotate to convey the materials to be packaged thereon; in this embodiment, the heating tablet mechanism 4 includes a first tablet mechanism 46 and a second tablet mechanism 47, and the first tablet mechanism 46 and the second tablet mechanism 47 have the same structure as the heating tablet mechanism 4 in embodiment 1; the first sheet pressing mechanism 46 is arranged at the front end of the horizontal guide rail groove 61 and used for pressing the intensifying front screen, the industrial film and the intensifying rear screen to form a semi-packaging piece, the second sheet pressing mechanism 47 is arranged between the slicing mechanism 5 and the first sheet pressing mechanism 46 and used for pressing the dark bag front film, the semi-packaging piece and the dark bag rear film, and other structures of the device are the same as those of the embodiment 1.
The above embodiments are not limited to the technical solutions of the embodiments themselves, and the embodiments may be combined with each other into a new embodiment. The above embodiments are only used for illustrating the technical solutions of the present invention and are not limited thereto, and any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered by the scope of the technical solutions of the present invention.
Claims (10)
1. The utility model provides an industry film packing plant, its characterized in that includes darkroom (1) and the control unit, darkroom (1) is provided with first transport mechanism (3), heats preforming mechanism (4), slicer mechanism (5), detection mechanism (8), second transport mechanism (6) and finished product box (7), wherein:
the first conveying mechanism (3) is used for placing and conveying the materials to be packaged;
the heating tabletting mechanism (4) is used for receiving the material to be packaged and heating and pressurizing the material to be packaged to form a package;
the detection mechanism (8) is used for detecting the length of the packaging piece output by the heating tabletting mechanism (4);
the slicing mechanism (5) is used for cutting the packaging piece;
the second conveying mechanism (6) is arranged between the heating tabletting mechanism (4) and the finished product box (7) and is used for conveying the packaging piece;
the finished product box (7) is used for accommodating the cut packaging parts;
and the control unit is used for controlling the heating and tabletting mechanism (4) to be opened and closed and controlling the slicing mechanism (5) to act according to data fed back by the detection mechanism (8).
2. The packaging device according to claim 1, characterized in that said heating sheeting means (4) comprises an upper sheeting roller (41) and a lower sheeting roller (42) arranged symmetrically; the upper tabletting roller (41) or the lower tabletting roller (42) is connected with a driving motor, and the driving motor is electrically connected with the control unit; the upper sheeting roller (41) or the lower sheeting roller (42) is sequentially provided with a heat insulation sheet (45), a heating device (44) and a heating sheeting board (43) from inside to outside, and two sides of the heating sheeting board (43) are provided with tooth-shaped structures (431).
3. The packaging unit according to claim 2, characterized in that said detection means (8) are implemented as an encoder arranged on a bearing of the lower sheeting roller (42), said encoder being electrically connected to the control unit.
4. A packaging unit according to claim 1, characterized in that the second transport means (6) comprise a horizontal guide rail groove (61) and an inclined guide rail groove (62) connected; the horizontal guide rail groove (61) is arranged below the heating tabletting mechanism (4), and a slicing mechanism (5) is arranged above the tail end of the horizontal guide rail groove; the inclined guide rail groove (62) is arranged between the slicing mechanism (5) and the finished product box (7).
5. Packaging unit according to claim 1, characterized in that said first transfer means (3) comprise a main roller (31) for the placement and transfer of the industrial film, at least two secondary rollers for the placement and transfer of the intensifying screen or the camera bag.
6. The packaging device according to claim 4, wherein the slicing mechanism (5) comprises a slicing knife and a driving mechanism for driving the slicing knife to cut the package, the slicing knife is perpendicular to the horizontal guide rail groove (61), and the driving mechanism is electrically connected with the control unit.
7. A packaging unit as claimed in claim 2, characterized in that said upper and lower sheeting rollers (41, 42) have the same radial cross-sectional radius.
8. A packaging device as claimed in claim 5, characterized in that the radial cross-sectional radii of the leading and trailing rolls (31, 31) are the same.
9. A packaging apparatus as claimed in claim 5, characterized in that the radius of the main roller wheel (31) is greater than the radius of the upper sheeting roller (41).
10. A packaging unit according to claim 1, characterized in that the camera (1) is configured as a rigid box of aluminium or rigid plastic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920940498.8U CN210653752U (en) | 2019-06-20 | 2019-06-20 | Industrial film packaging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920940498.8U CN210653752U (en) | 2019-06-20 | 2019-06-20 | Industrial film packaging device |
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| Publication Number | Publication Date |
|---|---|
| CN210653752U true CN210653752U (en) | 2020-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920940498.8U Active CN210653752U (en) | 2019-06-20 | 2019-06-20 | Industrial film packaging device |
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| CN (1) | CN210653752U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110342007A (en) * | 2019-06-20 | 2019-10-18 | 广东省特种设备检测研究院珠海检测院 | A kind of industry film packing device and method |
-
2019
- 2019-06-20 CN CN201920940498.8U patent/CN210653752U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110342007A (en) * | 2019-06-20 | 2019-10-18 | 广东省特种设备检测研究院珠海检测院 | A kind of industry film packing device and method |
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