Single-double-hole support forging device
Technical Field
The utility model relates to a single diplopore support forges technical field, specifically is a single diplopore support forging device.
Background
The single-double hole support forging device is as follows: forging is a process of using forging machinery to apply pressure to a metal blank to make it plastically deform to obtain a forging with certain mechanical properties, certain shape and size. The defects of as-cast porosity and the like generated in the smelting process of metal can be eliminated through forging, the microstructure is optimized, and meanwhile, because the complete metal streamline is preserved, the mechanical property of the forging is generally superior to that of a casting made of the same material. Important parts with high load and severe working conditions in related machines are mainly forged pieces except for plates, sections or welding pieces which are simple in shape and can be rolled.
However, the existing German single-double hole support is cast and formed by cast steel ZG275, so that the fracture phenomenon can occur in the using process, the practicability is poor, and meanwhile, the emission of harmful substances such as waste gas, waste residue and the like is high due to the casting and forming, so that the practical use is influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a single double-hole support forging device possesses and forges the shaping and is favorable to improving product property ability, increase factor of safety, reduced waste gas simultaneously, the advantage of the emission of pollutants such as waste residue has solved current German formula single double-hole support and has adopted cast steel ZG275 casting shaping, the phenomenon of rupture can appear in the use, it is not good to cause the practicality, casting shaping causes waste gas simultaneously, harmful emissions such as waste residue are higher, influence the problem of in-service use.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a single diplopore support forging device, includes panel, mount and limiting plate, the welding of the top face of panel has the base, install electromagnetic heating coil in the base, and seted up the spout in the base, the welding of the bottom face of limiting plate has the slider, the welding of base both ends has the curb plate, the mount welding is at the top face of panel, and the side end face of mount installs the hydraulic stem, install the link on the output shaft of hydraulic stem, and the bottom face of link installs the forging mould, hydraulic cylinder is installed to the rear end face of panel.
Preferably, the bottom end face of panel has the welding of support frame, and the support frame is equipped with four altogether, and four support frames are the rectangular array with the panel and distribute.
Preferably, the sliding block is slidably mounted in the sliding groove, and the size of the sliding groove is matched with that of the sliding block.
Preferably, a threaded hole is formed in the side plate, a screw rod is installed in the threaded hole in a rotating mode, and the limiting plate is limited by the screw rod.
Preferably, the top end face of the side plate is fixedly embedded into a limiting frame, and a baffle is sleeved on the limiting frame in a sliding mode.
Preferably, the hydraulic oil cylinder is in liquid communication with the hydraulic rod through a first connecting pipe, and the hydraulic rod is in liquid communication through a second connecting pipe.
Preferably, a power plug is mounted on the rear end face of the panel and electrically connected with the hydraulic oil cylinder through a wire.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model discloses a set up the base, when having reached single diplopore support forging device use, operating personnel will need carry out the back on the base is placed to the cast work piece, operating personnel rotates the screw rod in the curb plate threaded hole, screw rod spiral gets into the threaded hole in to the limiting plate, carry out the centre gripping and fix to the work piece that needs carry out the casting through the extrusion limiting plate, make things convenient for operating personnel to fix and take, operating personnel is through sliding the baffle to plug to the spacing when the casting simultaneously on, piece sputtering when preventing the casting, prevent to cause the injury to the personnel, for preventing that the work piece from cooling down too fast when the casting, operating personnel opens electromagnetic heating coil through power plug external power supply, electromagnetic heating coil starts to heat, carry out temperature compensation to the work piece, the temperature is more controllable when making the casting, the practicality is better.
2. The utility model discloses a set up the hydraulic stem, when having reached the use of single double-hole support forging device, operating personnel installs the work piece and fixes the back, operating personnel opens hydraulic cylinder through power plug external power supply, hydraulic cylinder starts and carries out the oil feed through first connecting pipe, the hydraulic stem promotes the link and pushes down when feeding oil, forge the mould and cast the work piece when pushing down, the hydraulic stem passes through the second connecting pipe oil return to hydraulic cylinder in simultaneously, make the hydraulic stem carry out the repeated work, cast, it is more convenient to operate when making single double-hole support forging device use, waste gas has been reduced, the emission of pollutants such as waste residue.
Drawings
Fig. 1 is a schematic view of the structure of the present invention;
fig. 2 is a schematic rear view of the present invention;
fig. 3 is a schematic top view of the panel of the present invention;
fig. 4 is a schematic side view of the present invention.
In the figure: 1. a support frame; 2. a panel; 3. a side plate; 4. a baffle plate; 5. a connecting frame; 6. a first connecting pipe; 7. a second connecting pipe; 8. a hydraulic lever; 9. a limiting frame; 10. a threaded hole; 11. forging a die; 12. a fixed mount; 13. an electromagnetic heating coil; 14. a base; 15. a power plug; 16. a screw; 17. a limiting plate; 18. a chute; 19. a slider; 20. a hydraulic cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 4, the present invention provides an embodiment: a single-double-hole support forging device comprises a panel 2, a fixing frame 12 and a limiting plate 17, wherein a base 14 is welded on the top end face of the panel 2, supporting frames 1 are welded on the bottom end face of the panel 2, the four supporting frames 1 are distributed in a rectangular array by the panel 2, an electromagnetic heating coil 13 is installed in the base 14, a sliding groove 18 is formed in the base 14, a sliding block 19 is welded on the bottom end face of the limiting plate 17, the sliding block 19 is installed in the sliding groove 18 in a sliding mode, the size of the sliding groove 18 is matched with the size of the sliding block 19, side plates 3 are welded on two ends of the base 14, threaded holes 10 are formed in the side plates 3, a screw rod 16 is installed in each threaded hole 10 in a rotating mode, the limiting plate 17 is limited by the screw rod 16, a limiting frame 9 is fixedly embedded in the top end face of each side plate 3, a baffle 4 is sleeved on each limiting, after an operator places a workpiece needing to be cast on the base 14, the operator rotates the screw rod 16 in the threaded hole 10 of the side plate 3, the screw rod 16 spirally enters the threaded hole 10 into the limiting plate 17, the workpiece needing to be cast is clamped and fixed through extruding the limiting plate 17, the operator can conveniently fix and take the workpiece, meanwhile, the operator inserts the baffle 4 onto the limiting frame 9 in a sliding mode when casting, fragment sputtering during casting is prevented, injury to the operator is prevented, the workpiece is cooled too fast when casting, the operator opens the electromagnetic heating coil 13 through the power plug 15 external power supply, the electromagnetic heating coil 13 is started to heat, temperature compensation is carried out on the workpiece, the temperature is more controllable when casting, and the practicability is better.
The fixing frame 12 is welded on the top end face of the panel 2, a hydraulic rod 8 is installed on the side end face of the fixing frame 12, a connecting frame 5 is installed on an output shaft of the hydraulic rod 8, a forging die 11 is installed on the bottom end face of the connecting frame 5, a hydraulic oil cylinder 20 is installed on the rear end face of the panel 2, the hydraulic oil cylinder 20 adopts A4VG56EP2D1, the single-hole and double-hole support forging device has the advantages of convenience in installation and low energy consumption, the hydraulic oil cylinder 20 is in liquid communication with the hydraulic rod 8 through a first connecting pipe 6, the hydraulic rod 8 is in liquid communication through a second connecting pipe 7, a power plug 15 is installed on the rear end face of the panel 2, the power plug 15 is electrically connected with the hydraulic oil cylinder 20 through a lead, when the single-hole and double-hole support forging device is used, an operator installs and fixes a workpiece, the operator opens the hydraulic oil cylinder 20, hydraulic stem 8 promotes link 5 and pushes down when the oil feeding, forges mould 11 and casts the work piece when pushing down, and hydraulic stem 8 returns oil to hydraulic cylinder 20 in through second connecting pipe 7 simultaneously, makes hydraulic stem 8 carry out the repeated work, casts, and it is more convenient to operate when making single diplopore support forging device use, has reduced the emission of pollutants such as waste gas, waste residue.
Before improvement, the single-hole and double-hole support workpiece is made of ZG275, and a steel casting has the defects of air holes, looseness and the like and is easy to break in the using process; the low-alloy high-strength steel Q345 is changed into the low-alloy high-strength steel, so that the performance of the material is improved, and the defects of air holes, looseness and the like of the raw material can be eliminated by forging.
The working principle is as follows: after the base 14 was placed to the work piece that operating personnel will carry out the casting, operating personnel rotated the screw rod 16 in the 3 screw holes 10 of curb plate, screw rod 16 spiral gets into in the screw hole 10 to limiting plate 17, carry out the centre gripping and fix to the work piece that needs carry out the casting through extrusion limiting plate 17, make things convenient for operating personnel to fix and take, operating personnel is through pegging graft spacing frame 9 with baffle 4 slip when the casting simultaneously, piece sputtering when preventing the casting, prevent to cause the injury to the personnel, for preventing that the work piece from cooling down too fast when the casting, operating personnel opens electromagnetic heating coil 13 through power plug 15 external power supply, electromagnetic heating coil 13 starts and heats, carry out temperature compensation to the work piece. After the workpiece is installed and fixed by an operator, the operator opens the hydraulic oil cylinder 20 through the external power supply of the power plug 15, the hydraulic oil cylinder 20 is started to supply oil through the first connecting pipe 6, the hydraulic rod 8 pushes the connecting frame 5 to press down when the oil is supplied, the forging die 11 casts the workpiece when the oil is pressed down, and meanwhile, the hydraulic rod 8 returns oil into the hydraulic oil cylinder 20 through the second connecting pipe 7, so that the hydraulic rod 8 works repeatedly to cast.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.