CN210632075U

CN210632075U - Ardealite baking-free ceramsite granulator

Info

Publication number: CN210632075U
Application number: CN201921621332.6U
Authority: CN
Inventors: 吴赤球; 吕伟; 王玉珍; 龚文辉; 彭宏英
Original assignee: Hubei Chang Yaoxin Materials Ltd By Share Ltd
Current assignee: Hubei Chang Yaoxin Materials Ltd By Share Ltd
Priority date: 2019-09-26
Filing date: 2019-09-26
Publication date: 2020-05-29
Anticipated expiration: 2029-09-26

Abstract

The utility model provides a non-burning haydite nodulizer of ardealite, it includes frame, balling-up disk and transmission, and the frame articulates on first base, and the frame has the plane of a slope, and the balling-up disk is through the rotatable support of pivot on the plane of this slope and the plane parallel of balling-up disk and this slope, still is provided with the screw nut pair that is used for the drive and adjusts frame inclination, still includes the knife rest support frame with frame fixed connection, set up the guide rail along balling-up disk diameter direction on the knife rest support frame, two sliding connection sliders on the guide rail, two all rotate the connection knife rest through the motor on the slider, can dismantle the connection scraper on the knife rest, the scraper stretches into inside and the perpendicular directional balling-up disk of balli. The utility model discloses a setting up into the ball dish for the angularly adjustable of horizontal direction, detachable a plurality of scrapers of connection on the scraper support frame, it is convenient to change, and the equipment commonality is strong, and it is efficient to make balls, and it is effectual to make balls.

Description

Ardealite baking-free ceramsite granulator

Technical Field

The utility model relates to a building material makes technical field, concretely relates to ardealite baking-free haydite nodulizer.

Background

Phosphogypsum is industrial waste residue generated in the process of decomposing phosphorite and extracting phosphoric acid by using sulfuric acid in chemical enterprises, and about 5 tons of phosphogypsum can be generated when 1 ton of phosphoric acid is prepared. The main chemical component of phosphogypsum is dihydrate gypsum (CaSO4 & 2H2O), and contains a small amount of impurities such as phosphoric acid, calcium phosphate, residual acid, soluble P2O5, fluoride, heavy metals, organic matters, and the like, and is usually in the form of white or dark gray moist fine powder. According to statistical data, the annual emission of phosphogypsum in China is over 7000 million tons until 2015; the accumulated stockpiling amount of the phosphogypsum solid waste residue in China exceeds 1 hundred million tons in 2009 and reaches 2.5 hundred million tons in 2018.

Starting from the requirements of national industrial policies and the need of wall material reformation, the method develops comprehensive utilization of resources and develops circular economy, is an important technical and economic policy in China, is a long-term strategic policy in national economy and social development, and has extremely important significance for saving resources, protecting environment, improving economic benefit, promoting the change of economic growth modes from extensive type to intensive type and realizing optimal allocation of resources and sustainable development.

The phosphogypsum non-fired ceramsite light aggregate is a novel technology which is researched, developed and developed on the basis of the theory of over-sulfur phosphogypsum slag cement, can be widely used for highway roadbed materials, C40 and products such as lower grade concrete, cement concrete blocks and the like, and is prepared into the phosphogypsum non-fired ceramsite light aggregate.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a non-burning haydite nodulizer of ardealite, through setting up the frame and through bearing frame fixed mounting in the frame balling-up disk, the balling-up disk can be adjusted through screw nut for the angle of horizontal direction, support the scraper support frame and set up in the frame, set up two sliders on the scraper support frame and connect a scraper support frame respectively, detachable connection scraper on the scraper support frame, it is inconvenient that the scraper is changed among the prior art, balling-up disk angle is not adjustable, the balling-up is technical problem such as inefficiency.

In order to solve the technical problem, the utility model discloses specifically adopt following technical scheme:

the phosphogypsum non-fired ceramsite ball forming machine comprises a rack, a ball forming disc and a transmission device, wherein the rack is triangular, a first corner joint of the rack close to the horizontal plane is hinged on a first base, a second corner joint is provided with an arc groove taking the first corner joint as the circle center, the arc groove is detachably connected on a second base, the first base and the second base are both fixed with the ground through foundation bolts, the rack is provided with an inclined plane, the ball forming disc is rotatably supported on the inclined plane through a rotating shaft and is parallel to the inclined plane, a screw rod nut pair for driving and adjusting the inclination angle of the rack is further arranged, the screw rod is hinged on a connecting block fixed on the ground, and the nut is sleeved on a connecting shaft penetrating through the rack;

the automatic ball forming machine is characterized by further comprising a knife rest supporting frame fixedly connected with the frame, the knife rest supporting frame is vertically supported at two ends of the connecting shaft, a guide rail is arranged on the knife rest supporting frame along the diameter direction of the ball forming disc, two sliding blocks are connected on the guide rail in a sliding mode, the two sliding blocks are connected with the knife rest in a rotating mode through a motor, the knife rest is detachably connected with a scraper, and the scraper extends into the ball forming disc and points to the ball forming disc vertically.

Compared with the prior art, the utility model discloses following beneficial effect has:

the utility model is provided with a frame hinged on a first base and a second base, a balling plate and a knife rest support frame which are supported on the frame, a connecting shaft is arranged on the frame in a penetrating way, a nut is arranged on the connecting shaft, a lead screw penetrates through the nut and is hinged on a connecting block fixed on the ground, the nut is driven to move along the lead screw by driving the lead screw to drive the balling plate and the frame to rotate around a hinged side, and then the angle of the balling plate corresponding to the horizontal direction is adjusted to control the specification and the size of the balling; through setting up guide rail and two sliders and connecting the motor in sliding, connect the knife rest on the motor output shaft, the motor drive knife rest is rotatory and then make the scraper rotatory, and the slider slides for the knife rest support frame, and two knife rest positions are adjustable promptly, and the scraper is clear end and clear limit to balling-up dish for balling-up is efficient, and the balling-up effect is better, can change scraper, angle of adjustment according to actual need in addition, and equipment commonality is strong.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a left side view of fig. 1.

In the figure: the device comprises a frame 1, a connecting shaft 11, a balling disc 2, a rotating shaft 21, a bearing seat 22, a connecting block 30, a first base 31, a second base 32, an arc-shaped groove 33, an anchor bolt 4, a screw-nut pair 5, a screw 51, a nut 52, a hand wheel 53, a tool rest supporting frame 6, a guide rail 61, a sliding block 62, a motor 63, a tool rest 64, a connecting sleeve 641, a set screw 642, a scraper 65, an angle indicator 7, an angle disc 71 and an indicating needle 72.

Detailed Description

The following detailed description of the present invention will be made with reference to the accompanying drawings and examples.

Referring to fig. 1, the utility model provides a phosphogypsum non-fired ceramsite ball forming mill, which comprises a frame 1, a ball forming disc 2 and a transmission device, wherein the frame 1 is triangular, a first corner joint of the frame 1 close to the horizontal plane is hinged on a first base 31, a second corner joint is provided with an arc groove 33 taking the first corner joint as the circle center, the arc groove is detachably connected on a second base 32, the first base 31 and the second base 32 are both fixed with the ground through a foundation bolt 4, the frame 1 is provided with an inclined plane, the ball forming disc 2 is rotatably supported on the inclined plane through a rotating shaft 21, the ball forming disc 2 is parallel to the inclined plane, a screw and nut pair 5 for driving and adjusting the inclination angle of the frame 1 is further provided, a screw 51 is hinged on a connecting block 30 fixed on the ground, a nut 52 is sleeved on a connecting block 11 of the frame 1, the automatic ball forming machine is characterized by further comprising a knife rest supporting frame 6 fixedly connected with the machine frame 1, the knife rest supporting frame 6 is vertically supported at two ends of the connecting shaft 11, a guide rail 61 is arranged on the knife rest supporting frame 6 along the diameter direction of the ball forming disc 2, the guide rail 61 is connected with two sliding blocks 62 in a sliding mode, the two sliding blocks 62 are connected with a knife rest 64 in a rotating mode through a motor 63, a scraper 65 is detachably connected to the knife rest 64, and the scraper 65 extends into the ball forming disc 2 and vertically points to the ball forming disc 2.

The scheme is that the machine frame 1 hinged on the first base 31, the balling disc 2 supported on the machine frame 1 and the knife rest support frame 6 are arranged, the balling disc 2 rotates along with the rotating shaft 21, the ardealite burning-free ceramsite in the balling disc 2 is acted by centrifugal force, friction force and gravity, moves along a parabola and continuously extrudes moisture in the material out of the surface in the continuous rolling process, due to the caking property and plasticity of the material, a ball core is mutually bonded with green powder in the moving process and gradually grows up, the material ball has certain strength along with the caking property of the material and the natural volatilization of a surface liquid film, the machine frame 1 is provided with the connecting shaft 11 in a penetrating way, the connecting shaft 11 is provided with the nut 52, the lead screw 51 penetrates through the nut 52 and is hinged on the connecting block 30 fixed on the ground, the nut 52 is driven to move along the lead screw 51 by driving the lead screw 51 to drive the balling disc 2, further adjusting the angle of the balling disc 2 corresponding to the horizontal direction to control the specification size of the balling; through setting up guide rail 61 and two sliders 62 and connecting motor 63 in sliding, connect knife rest 64 on the motor 63 output shaft, motor 63 drive knife rest 64 is rotatory and then make scraper 65 rotatory, slider 62 slides for knife rest support frame 6, two knife rest 64 adjustable positions promptly, scraper 65 is to balling-up dish 2 clear end and clear limit effect better, thereby make balling-up efficient, balling-up effect is better, and can change scraper 65 according to actual need, angle of adjustment, the equipment commonality is strong.

The angle of the balling disc 2 in the scheme is adjusted, the lead screw 51 rotates to drive the nut 52 to displace, namely, the connecting shaft 11 is driven to displace, at the moment, the whole machine frame 1 rotates by the center of the circle of the first base 31, and when the machine frame rotates to a preset position, the mahjong circular-arc-shaped groove 33 is tightly connected with the second base 32, so that the machine frame 1 can be fixed; an included angle between the balling plate 2 and the horizontal direction is adjusted within a range of 45-55 degrees, an angle indicator 7 is arranged at one end of the frame 1, which is hinged with the first base 31, the angle indicator 7 comprises an angle scale 71 and an indicating needle 72, the angle scale 71 is fixedly arranged at one side of the frame 1, one end of the indicating needle 72 is fixedly arranged on a hinged shaft of the frame 1 and the base 3, and the other end of the indicating needle 72 points to the angle scale 71. An angle dial 71 is connected to one side of the frame 1, the indicating needle 72 is fixedly mounted on a hinged shaft of the frame 1 and the first base 31, the other end of the indicating needle 72 points to the angle scale 71, when the frame 1 rotates around the hinged side, the angle scale 71 equivalently rotates around the hinged side, namely the indicating needle 72 indicates that the angle indication of the other end on the angle scale 71 changes, so that the angle size can be seen clearly, the angle adjusting precision is improved, the included angle between the ball forming scale 2 and the horizontal direction is adjustable within the range of 45-55 degrees, the rolling time of the ball core in the ball forming scale 2 is optimal, and the quality and the yield of materials are further improved.

Further, the rotating shaft 21 is fixedly connected with a speed reducer through a coupler, and the rotating shaft 21 is assembled on the frame 1 through two bearing blocks 22. The bottom of the balling disc 2 is fixedly connected with a rotating shaft 21, the rotating shaft 21 is rotatably connected with two bearings, a bearing seat 22 is arranged outside each bearing, the bearing seat 22 is fixedly installed on the rack 1, the tail end of the rotating shaft 21 is connected with a speed reducer through a coupler, and the speed reducer drives the rotating shaft 21 to rotate so as to drive the balling disc 2 to rotate.

One implementation of the tool holder 64 in the above solution is: the tool rest 64 comprises a plurality of connecting sleeves 641 arranged in a circumferential array, a plurality of scraper blades 65 are fixedly arranged in the connecting sleeves 641 in a penetrating manner, a set screw 642 is arranged on the connecting sleeves 641 to position and lock the scraper blades 65, the tool rest 64 is driven to rotate by a motor 63, and the motor 63 is fixedly arranged on a sliding block 62. The tool rest 64 comprises a plurality of connecting sleeves 641 in a circumferential array, the scraper 65 is connected in the connecting sleeves 641 and locked by the set screws 642, the scraper 65 is convenient to detach and mount, the edge and bottom of the balling disc 2 are cleaned by arranging the plurality of scrapers 65, the scraper 65 continuously rotates in the working process, the adhesion of materials is effectively avoided, and the balling effect and the balling efficiency are further improved.

Furthermore, a hand wheel 53 is fixedly arranged at the tail of the lead screw 51, the nut 52 can be driven to move by manually rotating the lead screw 51, and an electric device such as a motor 63 is not required to be additionally arranged, so that the cost is reduced.

Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.

Claims

1. The ardealite baking-free ceramsite granulator comprises a frame, a granulation disc and a transmission device, and is characterized in that: the ball forming machine comprises a rack, a first base, a second base, a ball forming disc, a lead screw nut pair and a lead screw, wherein the rack is triangular, a first corner joint of the rack close to a horizontal plane is hinged to the first base, a second corner joint of the rack is provided with an arc-shaped groove taking the first corner joint as a circle center, the arc-shaped groove is detachably connected to the second base, the first base and the second base are both fixed with the ground through foundation bolts, the rack is provided with an inclined plane, the ball forming disc is rotatably supported on the inclined plane through a rotating shaft and is parallel to the inclined plane, the lead screw nut pair is used for driving and adjusting the inclination angle of the rack, the lead screw is hinged to a connecting block fixed on the ground, and the nut;

2. The phosphogypsum non-fired ceramsite ball forming mill as defined in claim 1, which is characterized in that: the included angle between the balling disc and the horizontal direction is adjusted within the range of 45-55 degrees.

3. The phosphogypsum non-fired ceramsite ball forming mill as defined in claim 2, which is characterized in that: the frame is provided with angle indicator with first base articulated one end, angle indicator includes angle scale and pointer, angle scale fixed mounting is in frame one side, pointer one end fixed mounting is on the articulated shaft of frame and base, the directional angle scale of the pointer other end.

4. The phosphogypsum non-fired ceramsite ball forming mill as defined in claim 1, which is characterized in that: the rotating shaft is fixedly connected with the speed reducer through a coupler and assembled on the rack through two bearing seats.

5. The phosphogypsum non-fired ceramsite ball forming mill as defined in claim 1, which is characterized in that: the knife rest comprises a plurality of connecting sleeves which are circumferentially arranged in an array mode, the connecting sleeves are internally and fixedly provided with scrapers in a penetrating mode, and the connecting sleeves are provided with set screws to position and lock the scrapers.

6. The phosphogypsum non-fired ceramsite ball forming mill as set forth in claim 5, is characterized in that: the tool rest is driven to rotate by a motor, and the motor is fixedly arranged on the sliding block.

7. The phosphogypsum non-fired ceramsite ball forming mill as defined in claim 1, which is characterized in that: and a hand wheel is fixedly arranged at the tail part of the lead screw.