CN110496570A - Ardealite baking-free ceramicite balling head - Google Patents

Ardealite baking-free ceramicite balling head Download PDF

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Publication number
CN110496570A
CN110496570A CN201910916742.1A CN201910916742A CN110496570A CN 110496570 A CN110496570 A CN 110496570A CN 201910916742 A CN201910916742 A CN 201910916742A CN 110496570 A CN110496570 A CN 110496570A
Authority
CN
China
Prior art keywords
rack
pelletizer
pan
knife rest
scraper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910916742.1A
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Chinese (zh)
Inventor
吴赤球
吕伟
王玉珍
龚文辉
彭宏英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUBEI CHANG YAOXIN MATERIALS Ltd BY SHARE Ltd
Original Assignee
HUBEI CHANG YAOXIN MATERIALS Ltd BY SHARE Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by HUBEI CHANG YAOXIN MATERIALS Ltd BY SHARE Ltd filed Critical HUBEI CHANG YAOXIN MATERIALS Ltd BY SHARE Ltd
Priority to CN201910916742.1A priority Critical patent/CN110496570A/en
Publication of CN110496570A publication Critical patent/CN110496570A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/14Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic in rotating dishes or pans

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The present invention provides ardealite baking-free ceramicite balling heads, it includes rack, pan-pelletizer and transmission device, rack is hinged on the first pedestal, rack has an inclined plane, pan-pelletizer is rotatably supported in the inclined plane by shaft and pan-pelletizer is parallel with the inclined plane, it is additionally provided with the screw pair for driving and adjusting rack inclining angle, it further include the knife rest support frame being fixedly connected with rack, guide rail is set along pan-pelletizer diametrical direction on the knife rest support frame, be slidably connected two sliding blocks on the guide rail, knife rest is rotatablely connected by motor on two sliding blocks, scraper is detachably connected on the knife rest, the scraper protrudes into inside pan-pelletizer and is perpendicularly oriented to pan-pelletizer.The present invention is by being arranged pan-pelletizer adjustable angle relative to horizontal direction, and the multiple scrapers of detachable connection on scraper support frame, replacement is convenient, and equipment interoperability is strong, and balling-up is high-efficient, and balling-up effect is good.

Description

Ardealite baking-free ceramicite balling head
Technical field
The present invention relates to engineering material manufacturing technology fields, and in particular to a kind of ardealite baking-free ceramicite balling head.
Background technique
Ardealite is the industrial residue of generation during chemical company's sulfuric acid decomposition phosphorus ore, phosphoric acid extraction, produces 1 ton of phosphorus Acid can generate about 5 tons of ardealites.The main chemical compositions of ardealite are dihydrate gypsum (CaSO42H2O), and contain a small amount of phosphorus The impurity such as acid, calcium phosphate, residual acid, solubility P2O5, fluoride, heavy metal, organic matter, usual white or Dark grey tide Wet fine powdered.According to statistical data, until 2015, the annual emissions of China's ardealite are more than 70,000,000 tons;China's phosphorus Gypsum solid waste residue adds up volume of cargo in storage, and 2009 more than 100,000,000 tons, 2018 up to 2.5 hundred million tons.
It is required from national industrial policies and the needs of materials for wall reform, development comprehensive utilization of resources, development recycles Economy is a long-range strategy and policy in one, China great techno-economic policy and national economy and social development, To economize on resources, protect environment, increase economic efficiency, the mode that boosts economic growth is changed from extensive style to intensive style, to realization Most optimum distribution of resources and sustainable development are all extremely important.
Ardealite baking-free ceramicite light-weight aggregate is to be researched and developed, be expanded out in the theoretical basis of over cure ardealite slag cements A kind of new technique come, ardealite baking-free ceramicite light-weight aggregate can be widely used for highway subgrade material, C40 and following level coagulation The products such as soil, coagulating cement earth building blocks, it is that a kind of novel ardealite is comprehensive that ardealite baking-free ceramicite light-weight aggregate, which is made, in ardealite Using method, nodulizer becomes that there is certain circularity, surface to have certain finish, quality to have for ardealite to be granulated The sphere of certain consistency, is an essential procedure in ardealite baking-free ceramicite light-weight aggregate production process, the prior art In nodulizer scraper cleaning effect difference and the problems such as disassembly is inconvenient, pan-pelletizer angle is non-adjustable, directly affect balling-up effect and Efficiency.
Summary of the invention
The invention discloses ardealite baking-free ceramicite balling heads, are fixedly mounted on by setting rack and by bearing block Pan-pelletizer in rack, pan-pelletizer angle relative to horizontal direction can be adjusted by feed screw nut, scraper supported Frame support is arranged on the rack, and two sliding blocks are arranged on scraper support frame and are separately connected a scraper support frame, scraper support frame Upper detachable connection scraper, solves in the prior art that scraper replacement is inconvenient, pan-pelletizer angle is non-adjustable, balling-up low efficiency Etc. technical problems.
In order to solve the above technical problems, the present invention specifically adopts the following technical scheme that
Ardealite baking-free ceramicite balling head, including rack, pan-pelletizer and transmission device, the rack at triangle, and The rack is hinged on the first pedestal close to first jiao of junction on horizontal plane, and second jiao of junction is offered with first Angle junction is the arc-shaped slot in the center of circle, and the arc-shaped slot is detachable to be connected on the second pedestal, first pedestal It is fixed with ground by foundation bolt with the second pedestal, the rack has an inclined plane, and pan-pelletizer passes through shaft It is rotatably supported in the inclined plane and pan-pelletizer is parallel with the inclined plane, be additionally provided with for driving and adjusting The screw pair of the tilt angle of rack, the lead screw are hinged on the link block for being fixed on ground, and the nut is set in In the connecting shaft of rack;
It further include the knife rest support frame being fixedly connected with rack, the knife rest support frame is vertically supported at connecting shaft both ends, Guide rail is set along pan-pelletizer diametrical direction on the knife rest support frame, be slidably connected two sliding blocks on the guide rail, described in two Knife rest is rotatablely connected by motor on sliding block, is detachably connected scraper on the knife rest, the scraper protrudes into inside pan-pelletizer And it is perpendicularly oriented to pan-pelletizer.
Compared with the existing technology, the invention has the following beneficial effects:
The present invention is hinged on the first pedestal and the balling-up of rack and support on the rack on the second pedestal by setting Disk and knife rest support frame, and nut is set in connecting shaft through setting connecting shaft on the rack, lead screw is cut with scissors through the nut Connect on the link block for being fixed on ground, by driving lead screw rotation drive nut along lead screw move to drive pan-pelletizer and Rack is rotated around hinged side, and then adjusts the angle that pan-pelletizer is equivalent to horizontal direction, controls the specification of balling-up;By setting It sets guide rail and two sliding blocks and connects motor in sliding, knife rest is connected on motor output shaft, motor driven knife rest rotates in turn So that scraper rotates, sliding block is slided relative to knife rest support frame, i.e., two rest positions are adjustable, and scraper carries out clear bottom to pan-pelletizer And clear side, so that balling-up is high-efficient, balling-up effect is more preferable, and can replace scraper according to actual needs, adjust the angle, equipment It is versatile.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is the left view of Fig. 1.
In figure: rack 1, connecting shaft 11, pan-pelletizer 2, shaft 21, bearing block 22, link block 30, the first pedestal 31, second Pedestal 32, arc-shaped slot 33, foundation bolt 4, screw pair 5, lead screw 51, nut 52, handwheel 53, knife rest support frame 6, guide rail 61, sliding block 62, motor 63, knife rest 64, connector sleeve 641, holding screw 642, scraper 65, angle display 7, angle scale 71, refer to Show needle 72.
Specific embodiment
Carry out the particular content that the present invention will be described in detail with reference to the accompanying drawings and examples.
Refering to fig. 1, the invention proposes ardealite baking-free ceramicite balling heads comprising rack 1, pan-pelletizer 2 and transmission Device, the rack 1 is at triangle, and the rack 1 is hinged on the first pedestal close to first jiao of junction on horizontal plane On 31, second jiao of junction is offered using first jiao of junction as the arc-shaped slot 33 in the center of circle, and the arc-shaped slot is detachable Be connected on the second pedestal 32, first pedestal 31 and the second pedestal 32 are fixed by foundation bolt 4 with ground, described Rack 1 has an inclined plane, and pan-pelletizer 2 is rotatably supported in the inclined plane by shaft 21 and pan-pelletizer 2 is parallel with the inclined plane, is additionally provided with the screw pair 5 for driving and adjusting 1 tilt angle of rack, the lead screw 51 are hingedly arranged on the link block 30 for being fixed on ground, and the nut 52 is set in the connecting shaft 11 of rack 1, is also wrapped The knife rest support frame 6 being fixedly connected with rack 1 is included, the knife rest support frame 6 is vertically supported at 11 both ends of connecting shaft, the knife rest Guide rail 61 is set along 2 diametrical direction of pan-pelletizer on support frame 6, be slidably connected two sliding blocks 62 on the guide rail 61, described in two Knife rest 64 is rotatablely connected by motor 63 on sliding block 62, is detachably connected scraper 65 on the knife rest 64, the scraper 65 is stretched Enter 2 inside of pan-pelletizer and is perpendicularly oriented to pan-pelletizer 2.
This programme passes through the setting rack 1 being hinged on the first pedestal 31 and the pan-pelletizer 2 and knife that are supported in rack 1 Frame support frame 6, pan-pelletizer 2 are rotated with shaft 21, and ardealite baking-free ceramicite is in pan-pelletizer 2 by centrifugal force, frictional force and again Moisture in material is constantly expelled from surface along parabolic motion, and in continuous rolling process, due to object by the effect of power The caking property and plasticity of material, ball is adhered to one another with raw meal powder during the motion and gradually grows up, with the bonding of material Property and surface liquid film natural volatilization, make pellet have certain intensity, in rack 1 through setting connecting shaft 11, even Nut 52 is set in spindle 11, and lead screw 51 is hinged on the link block 30 for being fixed on ground through the nut 52, passes through driving The rotation of lead screw 51 drives nut 52 to move that pan-pelletizer 2 and rack 1 is driven to rotate around hinged side along lead screw 51, and then adjusts Pan-pelletizer 2 is equivalent to the angle of horizontal direction, controls the specification of balling-up;By setting guide rail 61 and two sliding blocks 62 and Motor 63 is connected in sliding, knife rest 64 is connected on 63 output shaft of motor, and motor 63 drives the rotation of knife rest 64 so that scraper 65 Rotation, sliding block 62 are slided relative to knife rest support frame 6, i.e., two 64 positions of knife rest are adjustable, and scraper 65 carries out clear bottom to pan-pelletizer 2 More preferable with clear side effect, so that balling-up is high-efficient, balling-up effect is more preferable, and can replace scraper according to actual needs 65, it adjusts the angle, equipment interoperability is strong.
It is adjusted in this way when the angle of the pan-pelletizer 2 in above scheme, is rotated by lead screw 51 and nut 52 is driven to be displaced, i.e., Connecting shaft 11 is driven to be displaced, rack 1 is whole with the rotation of the 31 circle of position heart of the first pedestal at this time, to mahjong circle when turning to predetermined position Arc groove 33 and the second pedestal 32 are fastenedly connected the fixation that can be completed to rack 1;Pan-pelletizer 2 and the angle of horizontal direction exist It is adjusted within the scope of 45 °~55 °, rack 1 and the hinged one end of the first pedestal 31 are provided with angle display 7, and the angle indicates Device 7 includes angle scale 71 and indicator 72, and the angle scale 71 is fixedly mounted on 1 side of rack, and described 72 one end of indicator is solid Dingan County is on the articulated shaft of rack 1 and pedestal 3,72 other end orientation angle disk 71 of indicator.Angle is connected in 1 side of rack Indicator 72 is fixedly mounted on the articulated shaft of rack 1 and the first pedestal 31 by disk 71, and the other end of indicator 72 is directed toward angle Scale 71 is equivalent to angle scale 71 and rotates around hinged side, i.e., indicator 72 indicates the other end when rack 1 is rotated around hinged side Angle instruction on angle scale 71 changes, and sees angular dimension so as to open-and-shut, improves angular adjustment Precision, pan-pelletizer 2 and the angle of horizontal direction are adjustable within the scope of 45 °~55 °, so that rolling of the ball in pan-pelletizer 2 Dynamic time optimal, to further increase the quality and yield of material.
Further, shaft 21 is fixedly connected with speed reducer by shaft coupling and the shaft 21 is filled by two bearing blocks 22 It fits in the rack 1.The bottom of pan-pelletizer 2 is fixedly connected with shaft 21, is rotatablely connected two bearings, bearing peripheral hardware in shaft 21 Bearing block 22 is set, bearing block 22 is fixedly mounted in rack 1, and 21 end of shaft connects speed reducer by shaft coupling, and speed reducer drives The rotation of turn axis 21 is to drive pan-pelletizer 2 to rotate.
A kind of implementation of knife rest 64 in above scheme are as follows: the knife rest 64 includes multiple companies of circumference array arrangement Female connector 641, fixed in multiple connector sleeves 641 wear scraper 65 and holding screw 642 is arranged on connector sleeve 641 will be described 65 positioning and locking of scraper, the knife rest 64 is driven by motor 63 to be rotated, and motor 63 is fixedly mounted on sliding block 62.Knife rest 64 includes The connector sleeve 641 of multiple circumference array connects scraper 65 in connector sleeve 641 and is locked by holding screw 642, scraper 65 Disassembly installation is all very convenient, and carries out clear side and clear bottom to pan-pelletizer 2 by the way that multiple scrapers 65 are arranged, and scraper 65 is worked It is constantly rotated in journey, effectively avoids material viscous, further increase balling-up effect and balling-up efficiency.
Further, handwheel 53 is fixedly installed in 51 tail portion of lead screw, can drive nut by can be manually rotated lead screw 51 52 movement is reduced costs without the in addition electric devices such as setting motor 63.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although referring to compared with Good embodiment describes the invention in detail, those skilled in the art should understand that, it can be to skill of the invention Art scheme is modified or replaced equivalently, and without departing from the objective and range of technical solution of the present invention, should all be covered at this In the scope of the claims of invention.

Claims (7)

1. ardealite baking-free ceramicite nodulizer, including rack, pan-pelletizer and transmission device, it is characterised in that: the rack is at three It is angular, and the rack is hinged on the first pedestal close to first jiao of junction on horizontal plane, second jiao of junction opens up Have using first jiao of junction as the arc-shaped slot in the center of circle, the arc-shaped slot is detachable to be connected on the second pedestal, described First pedestal and the second pedestal are fixed with ground by foundation bolt, and the rack has an inclined plane, pan-pelletizer It is rotatably supported in the inclined plane by shaft and pan-pelletizer is parallel with the inclined plane, be additionally provided with for driving The screw pair of the tilt angle of rack is moved and adjusts, the lead screw is hinged on the link block for being fixed on ground, the spiral shell Mother set is located in the connecting shaft of rack;
It further include the knife rest support frame being fixedly connected with rack, the knife rest support frame is vertically supported at connecting shaft both ends, described Guide rail is set along pan-pelletizer diametrical direction on knife rest support frame, be slidably connected two sliding blocks on the guide rail, two sliding blocks On knife rest is rotatablely connected by motor, scraper is detachably connected on the knife rest, the scraper is protruded into inside pan-pelletizer and hung down It directs to pan-pelletizer.
2. ardealite baking-free ceramicite nodulizer as described in claim 1, it is characterised in that: the angle of pan-pelletizer and horizontal direction It is adjusted within the scope of 45 °~55 °.
3. ardealite baking-free ceramicite nodulizer as claimed in claim 2, it is characterised in that: rack and the first pedestal it is hinged one End is provided with angle display, and the angle display includes angle scale and indicator, and the angle scale is fixedly mounted on rack Side, described indicator one end are fixedly mounted on the articulated shaft of rack and pedestal, indicator other end orientation angle disk.
4. ardealite baking-free ceramicite nodulizer as described in claim 1, it is characterised in that: shaft is fixedly connected by shaft coupling The speed reducer and shaft is assemblied in the rack by two bearing blocks.
5. ardealite baking-free ceramicite nodulizer as described in claim 1, it is characterised in that: the knife rest includes circumference array cloth The multiple connector sleeves set, it is fixed in multiple connector sleeves to wear scraper and holding screw is set on connector sleeve by the scraper Positioning and locking.
6. ardealite baking-free ceramicite nodulizer as claimed in claim 5, it is characterised in that: rotation is driven by motor in the knife rest Turn, motor is fixedly mounted on sliding block.
7. ardealite baking-free ceramicite nodulizer as described in claim 1, it is characterised in that: hand is fixedly installed in the lead screw tail portion Wheel.
CN201910916742.1A 2019-09-26 2019-09-26 Ardealite baking-free ceramicite balling head Pending CN110496570A (en)

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CN201910916742.1A CN110496570A (en) 2019-09-26 2019-09-26 Ardealite baking-free ceramicite balling head

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110696176A (en) * 2019-09-26 2020-01-17 湖北昌耀新材料股份有限公司 Automatic production line for ardealite baking-free ceramsite balls
WO2023235951A1 (en) * 2022-06-09 2023-12-14 Vale S.A. Device for pelletizing materials

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3335456A (en) * 1964-09-29 1967-08-15 Onoda Cement Co Ltd Pan-typed granulating machine
CN2157822Y (en) * 1993-03-31 1994-03-02 贲道春 Granulating dish scraper for granulating machine
CN2252659Y (en) * 1995-12-05 1997-04-23 陕西省建材机械厂 Disk-shape machine for pelletizing cement raw material
CN102179203A (en) * 2011-03-15 2011-09-14 中国农业大学 Disk granulator
WO2013041228A1 (en) * 2011-09-22 2013-03-28 Haver Engineering Gmbh Pelleting device and process
CN202921266U (en) * 2012-12-04 2013-05-08 重庆市渝溪产业(集团)有限公司 Disk capable of preventing balling due to sticking
CN206372787U (en) * 2016-12-15 2017-08-04 河南通达重工科技有限公司 A kind of granulating disc
CN209254684U (en) * 2018-12-11 2019-08-16 任珺 A kind of concave convex rod base organic fertilizer Special disc Granulation Equipments
CN209338626U (en) * 2018-12-28 2019-09-03 江苏宏大特种钢机械厂有限公司 Disk metallurgy pelletizer
CN210632075U (en) * 2019-09-26 2020-05-29 湖北昌耀新材料股份有限公司 Ardealite baking-free ceramsite granulator

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3335456A (en) * 1964-09-29 1967-08-15 Onoda Cement Co Ltd Pan-typed granulating machine
CN2157822Y (en) * 1993-03-31 1994-03-02 贲道春 Granulating dish scraper for granulating machine
CN2252659Y (en) * 1995-12-05 1997-04-23 陕西省建材机械厂 Disk-shape machine for pelletizing cement raw material
CN102179203A (en) * 2011-03-15 2011-09-14 中国农业大学 Disk granulator
WO2013041228A1 (en) * 2011-09-22 2013-03-28 Haver Engineering Gmbh Pelleting device and process
CN202921266U (en) * 2012-12-04 2013-05-08 重庆市渝溪产业(集团)有限公司 Disk capable of preventing balling due to sticking
CN206372787U (en) * 2016-12-15 2017-08-04 河南通达重工科技有限公司 A kind of granulating disc
CN209254684U (en) * 2018-12-11 2019-08-16 任珺 A kind of concave convex rod base organic fertilizer Special disc Granulation Equipments
CN209338626U (en) * 2018-12-28 2019-09-03 江苏宏大特种钢机械厂有限公司 Disk metallurgy pelletizer
CN210632075U (en) * 2019-09-26 2020-05-29 湖北昌耀新材料股份有限公司 Ardealite baking-free ceramsite granulator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110696176A (en) * 2019-09-26 2020-01-17 湖北昌耀新材料股份有限公司 Automatic production line for ardealite baking-free ceramsite balls
WO2023235951A1 (en) * 2022-06-09 2023-12-14 Vale S.A. Device for pelletizing materials

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Application publication date: 20191126