CN210615485U - Automatic welding machine for braided wires - Google Patents

Automatic welding machine for braided wires Download PDF

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Publication number
CN210615485U
CN210615485U CN201921322081.1U CN201921322081U CN210615485U CN 210615485 U CN210615485 U CN 210615485U CN 201921322081 U CN201921322081 U CN 201921322081U CN 210615485 U CN210615485 U CN 210615485U
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China
Prior art keywords
frequency welding
braided wire
visual detection
detection device
wire feeding
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CN201921322081.1U
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Chinese (zh)
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陈进家
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Dongguan Po Yun Electronics Co ltd
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Dongguan Po Yun Electronics Co ltd
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Abstract

The utility model discloses a braided wire automatic welding machine, which comprises a frame, a circulating wire, a carrier, a first visual detection device, a first high-frequency welding device, a second visual detection device, a rotating device, a second high-frequency welding device, a first braided wire feeding device and a second braided wire feeding device; the circulating line is arranged on the frame; the carrier is arranged on the circulating line and is driven by the circulating line to circularly move; the first visual detection device, the first high-frequency welding device, the second visual detection device, the rotating device, the second high-frequency welding device, the first braided wire feeding device and the first braided wire feeding device are all arranged on the rack. Through utilizing the circulating line, make the carrier can cyclic utilization to the cooperation sets up each visual detection device, high frequency welding device and hank line loading attachment, realizes the automatic weld function, has effectively improved welding operation efficiency, and the solder joint uniformity is good.

Description

Automatic welding machine for braided wires
Technical Field
The utility model belongs to the technical field of the welding machine technique and specifically relates to indicate a braided wire automatic weld machine.
Background
The Voice Coil (Voice Coil) is defined directly as a Coil through which an audio current flows, and is an important component of an electrodynamic loudspeaker vibration system, and can also be said to be the heart of the loudspeaker. The performance of the voice coil affects the sound pressure frequency characteristics, sound pressure level, impedance curve, distortion, transient characteristics, speaker parameters, sound quality, etc. of the speaker, particularly with respect to the power rating and life of the speaker. Just as a fatal factor of heart disease, speaker damage often begins with the voice coil.
When the voice coil is installed and used, a braided wire is generally required to be welded, braided wire welding equipment is generally adopted for welding the braided wire, and whether the existing braided wire welding equipment is simple in production and manufacturing process or not is considered in design or manufacturing, so that the braided wire is cut and then is subjected to fixed point welding in design or manufacturing, and the manufacturing is convenient and quick to adjust and realize when a single voice coil is replaced by multiple machines. But the function of automatic welding can not be realized, and the consistency of welding points is not good.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model discloses to the disappearance that prior art exists, its main objective provides a braided wire automatic weld machine, and it can effectively solve current braided wire welding equipment can not realize automatic weld function, the not good problem of solder joint uniformity.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic welding machine for braided wires comprises a rack, a circulating wire, a carrier, a first visual detection device, a first high-frequency welding device, a second visual detection device, a rotating device, a second high-frequency welding device, a first braided wire feeding device and a second braided wire feeding device; the circulating line is arranged on the frame; the carrier is arranged on the circulating line and is driven by the circulating line to circularly move; the first visual detection device, the first high-frequency welding device, the second visual detection device, the rotating device, the second high-frequency welding device, the first braided wire feeding device and the first braided wire feeding device are all arranged on the rack; the first visual detection device, the first high-frequency welding device, the second visual detection device, the rotating device and the second high-frequency welding device are located beside the circulating line and are sequentially arranged at intervals along the circulating line, and the first braided wire feeding device and the second braided wire feeding device are respectively located beside the first high-frequency welding device and the second high-frequency welding device.
Preferably, the first high-frequency welding device and the second high-frequency welding device are composed of an intelligent high-frequency eddy current welding table, a tin outlet control table and an air blowing nozzle cleaning device.
Preferably, the first braided wire feeding device comprises a first pay-off rack and a first three-axis manipulator, the first pay-off rack is located on the side edge of the rack, and the first three-axis manipulator is located beside the outer side of the circulating line.
Preferably, the second braided wire feeding device comprises a second pay-off rack and a second three-axis manipulator, the second pay-off rack is located on the side edge of the rack, and the second three-axis manipulator is located beside the outer side of the circulating line.
Preferably, the frame has a workbench, the circulating line, the first visual detection device, the first high-frequency welding device, the second visual detection device, the rotating device, the second high-frequency welding device, the first twisted line feeding device and the second twisted line feeding device are all located on the workbench, the lower portion of the workbench is arranged on the control box, and the circulating line, the first visual detection device, the first high-frequency welding device, the second visual detection device, the rotating device, the second high-frequency welding device, the first twisted line feeding device and the second twisted line feeding device are controlled by the control box.
Preferably, the frame is further provided with a material returning device, and the material returning device is positioned between the first visual inspection device and the second high-frequency welding device.
Compared with the prior art, the utility model obvious advantage and beneficial effect have, particularly, can know by above-mentioned technical scheme:
through utilizing the circulating line, make the carrier can cyclic utilization to the cooperation sets up each visual detection device, high frequency welding device and hank line loading attachment, realizes the automatic weld function, has effectively improved welding operation efficiency, and the solder joint uniformity is good.
To more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments:
drawings
FIG. 1 is a perspective view of a preferred embodiment of the present invention;
fig. 2 is an enlarged schematic view of fig. 1.
The attached drawings indicate the following:
10. frame 11, workstation
21. Circulation line 22 and carrier
23. First visual inspection device 24, first high frequency welding device
25. Second visual inspection device 26, and rotating device
27. Second high-frequency welding device 28, control box
30. First braided wire feeding device 31 and first pay-off rack
32. First triaxial manipulator 40, second braid feeding device
41. Second pay-off rack 42 and second three-axis manipulator
50. Material returning device
Detailed Description
Referring to fig. 1 and 2, a detailed structure of a preferred embodiment of the present invention is shown, which includes a frame 10, a circulating line 21, a carrier 22, a first visual inspection device 23, a first high-frequency welding device 24, a second visual inspection device 25, a rotating device 26, a second high-frequency welding device 27, a first strand feeding device 30, and a second strand feeding device 40.
The circulating line 21 is arranged on the frame 10, the specific structure and the working principle of the circulating line 21 are the prior art, and the specific structure and the working principle of the circulating line 21 are not described in detail herein; the carrier 22 is disposed on the circulating line 21 and driven by the circulating line 21 to move circularly.
The first visual inspection device 23, the first high-frequency welding device 24, the second visual inspection device 25, the rotating device 26, the second high-frequency welding device 27, the first twisting wire feeding device 30 and the first twisting wire feeding device 40 are all arranged on the frame 10; the first visual inspection device 23, the first high-frequency welding device 24, the second visual inspection device 25, the rotating device 26, and the second high-frequency welding device 27 are located beside the circulating wire 21 and are sequentially provided at intervals along the circulating wire 21, and the first braided strand feeding device 30 and the second braided strand feeding device 40 are located beside the first high-frequency welding device 24 and the second high-frequency welding device 27, respectively.
In this embodiment, the frame 10 has a table 11, the endless wire 21, the first visual inspection device 23, the first high-frequency welding device 24, the second visual inspection device 25, the rotating device 26, the second high-frequency welding device 27, the first braided wire feeding device 30, and the second braided wire feeding device 40 are all located on the table 11, the lower side of the table 11 is provided with a control box 28, the endless wire 21, the first visual inspection device 23, the first high-frequency welding device 24, the second visual inspection device 25, the rotating device 26, the second high-frequency welding device 27, the first braided wire feeding device 30, and the second braided wire feeding device 40 are all controlled by the control box 28, and the pad position can be positioned by using the first visual inspection device 23 and the second visual inspection device 25.
And the first high-frequency welding device 24 and the second high-frequency welding device 27 are respectively composed of an intelligent high-frequency eddy welding table, a tin outlet control table and an air blowing nozzle device. In the embodiment, the intelligent high-frequency eddy current welding table is adopted, and when the tin content is large, the welding pad can automatically and rapidly heat up, so that instant welding is realized; adopt out the tin control cabinet, add tin from the ferrochrome bottom and add tin, shorten out the tin distance, promote out the tin accuracy, realize that soldering tin is even. The air blowing nozzle cleaning device can remove excessive soldering tin and soldering flux residues.
In addition, the first braided wire feeding device 30 comprises a first pay-off rack 31 and a first three-axis manipulator 32, the first pay-off rack 31 is located on the side edge of the rack 10, the first three-axis manipulator 32 is located beside the outer side of the circulating line 21, the braided wire is fed in a horizontal moving mode through the three-axis manipulator, and the braided wire can be subjected to pull welding and can only be subjected to fixed-point welding in the conventional method. The second braided wire feeding device 40 comprises a second pay-off rack 41 and a second three-axis manipulator 42, the second pay-off rack 41 is located on the side edge of the rack 10, the second three-axis manipulator 42 is located beside the outer side of the circulating line 21, the braided wire is fed in a horizontal moving mode through the three-axis manipulator, the braided wire can be subjected to pull welding, and the braided wire can be welded only at fixed points in the traditional method. And, the first braided wire feeding device 30 and the second braided wire feeding device 40 both adopt air shearing, so that the end surface of the braided wire is cut smoothly.
In addition, a material returning device 50 is arranged on the machine frame 10, and the material returning device 50 is positioned between the first visual inspection device 23 and the second high-frequency welding device 27.
Detailed description the working principle of the present embodiment is as follows:
during operation, the control box 28 controls the circulating line 21, the first visual detection device 23, the first high-frequency welding device 24, the second visual detection device 25, the rotating device 26, the second high-frequency welding device 27, the first braided wire feeding device 30, the second braided wire feeding device 40 and the material returning device 50 to work in a matching manner, the carrier 22 is arranged on the circulating line 21, and braided wires are placed on the first pay-off rack 31 and the second pay-off rack 41. After the equipment is started, the voice coil is manually or automatically placed on the carrier 22 by adopting an external mechanism, and the carrier 22 is driven by the circulating line 21 to move, so that the voice coil sequentially comprises a first visual detection device 23, a first high-frequency welding device 24, a second visual detection device 25, a rotating device 26, a second high-frequency welding device 27, a first braided wire feeding device 30, a second braided wire feeding device 40 and a material returning device 50: the first visual inspection device 23 positions the first bonding pad position of the voice coil; next, the first braided wire feeding device 30 pulls out the first braided wire and positions it on the voice coil; then, the first high-frequency welding device 24 welds the first braided wire to the voice coil; the rotation device 26 then rotates the voice coil 180 °; then, the second visual inspection device 25 performs positioning of the first pad position on the voice coil; then, the second braided wire feeding device 40 pulls out the second braided wire and positions it on the voice coil; then, the second high-frequency welding device 27 welds the second braided wire to the voice coil; finally, the material returning device 50 returns the voice coil welded with the braided wire, and the carrier 22 can be used again.
The utility model discloses a design key is: through utilizing the circulating line, make the carrier can cyclic utilization to the cooperation sets up each visual detection device, high frequency welding device and hank line loading attachment, realizes the automatic weld function, has effectively improved welding operation efficiency, and the solder joint uniformity is good.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.

Claims (6)

1. The utility model provides a hank line automatic weld machine which characterized in that: the device comprises a frame, a circulating line, a carrier, a first visual detection device, a first high-frequency welding device, a second visual detection device, a rotating device, a second high-frequency welding device, a first twisted wire feeding device and a second twisted wire feeding device; the circulating line is arranged on the frame; the carrier is arranged on the circulating line and is driven by the circulating line to circularly move; the first visual detection device, the first high-frequency welding device, the second visual detection device, the rotating device, the second high-frequency welding device, the first braided wire feeding device and the first braided wire feeding device are all arranged on the rack; the first visual detection device, the first high-frequency welding device, the second visual detection device, the rotating device and the second high-frequency welding device are located beside the circulating line and are sequentially arranged at intervals along the circulating line, and the first braided wire feeding device and the second braided wire feeding device are respectively located beside the first high-frequency welding device and the second high-frequency welding device.
2. The automatic welding machine of twisted wire of claim 1, characterized in that: and the first high-frequency welding device and the second high-frequency welding device are respectively composed of an intelligent high-frequency eddy welding table, a tin outlet control table and an air blowing nozzle cleaning device.
3. The automatic welding machine of twisted wire of claim 1, characterized in that: the first braided wire feeding device comprises a first pay-off rack and a first three-axis manipulator, the first pay-off rack is located on the side edge of the rack, and the first three-axis manipulator is located beside the outer side of the circulating wire.
4. The automatic welding machine of twisted wire of claim 1, characterized in that: the second braided wire feeding device comprises a second pay-off rack and a second three-axis manipulator, the second pay-off rack is located on the side edge of the rack, and the second three-axis manipulator is located beside the outer side of the circulating wire.
5. The automatic welding machine of twisted wire of claim 1, characterized in that: the frame has the workstation, and this circulation line, first visual detection device, first high frequency welding set, second visual detection device, rotary device, second high frequency welding set, first braided wire loading attachment and second braided wire loading attachment all are located the workstation, and the below of this workstation sets up in the control box, and this circulation line, first visual detection device, first high frequency welding set, second visual detection device, rotary device, second high frequency welding set, first braided wire loading attachment and second braided wire loading attachment are controlled by the control box.
6. The automatic welding machine of twisted wire of claim 1, characterized in that: and the frame is also provided with a material returning device which is positioned between the first visual detection device and the second high-frequency welding device.
CN201921322081.1U 2019-08-14 2019-08-14 Automatic welding machine for braided wires Active CN210615485U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921322081.1U CN210615485U (en) 2019-08-14 2019-08-14 Automatic welding machine for braided wires

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921322081.1U CN210615485U (en) 2019-08-14 2019-08-14 Automatic welding machine for braided wires

Publications (1)

Publication Number Publication Date
CN210615485U true CN210615485U (en) 2020-05-26

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ID=70764225

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921322081.1U Active CN210615485U (en) 2019-08-14 2019-08-14 Automatic welding machine for braided wires

Country Status (1)

Country Link
CN (1) CN210615485U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110449719A (en) * 2019-08-14 2019-11-15 东莞珀韵电子有限公司 Compile twisted wire automatic welding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110449719A (en) * 2019-08-14 2019-11-15 东莞珀韵电子有限公司 Compile twisted wire automatic welding machine

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