CN210615435U

CN210615435U - Full-automatic soldering machine

Info

Publication number: CN210615435U
Application number: CN201920876579.6U
Authority: CN
Inventors: 李忠全
Original assignee: Shenzhen Huayang Intelligent Equipment Co Ltd
Current assignee: Shenzhen Huayang Intelligent Equipment Co Ltd
Priority date: 2019-06-12
Filing date: 2019-06-12
Publication date: 2020-05-26
Anticipated expiration: 2029-06-12

Abstract

The utility model provides a full-automatic soldering machine, including the pallet that is used for supporting full-automatic soldering machine, send tin mechanism and third to send tin mechanism including the first tin mechanism that send that all is used for carrying wire rod soldering tin, second to send tin mechanism and third to send tin mechanism, including being used for to the first tin mechanism and the second tin mechanism of wire rod processing soldering tin, including being used for detection mechanism, public dish and the stripping mechanism that shakes after the soldering tin processing, first tin mechanism, second send tin mechanism and third to send tin mechanism, detection mechanism and stripping mechanism to follow wire rod direction of delivery from a left side to the right side setting in proper order, first tin mechanism sets up in the first front side of sending tin mechanism, and second tin mechanism sets up in the second and sends the front side of tin mechanism, and public dish that shakes sets up in detection mechanism's rear side. Compared with the prior art, the utility model, the soldering tin process automation of whole wire rod goes on, need not artificial too much operation, improves production efficiency greatly, reduces the cost of labor, uses detection mechanism to promote the qualification rate of product simultaneously.

Description

Full-automatic soldering machine

Technical Field

The utility model belongs to the technical field of automation equipment, a full-automatic soldering tin machine is related to.

Background

At present, a soldering device comprises a support frame for supporting a full-automatic soldering machine.

It has the problems that: the existing tin soldering process for the wire rods adopts a manual operation mode, the production efficiency is low, the product is easy to damage due to uneven levels of operators, and the qualification rate of the product is low.

Therefore, the utility model provides a full-automatic soldering tin machine.

SUMMERY OF THE UTILITY MODEL

In view of the above-mentioned problem that prior art exists, the utility model aims to provide a full-automatic soldering tin machine, the soldering tin process automation of whole wire rod goes on, need not artificial too much operation, improves production efficiency greatly, reduces the cost of labor, uses detection mechanism to promote the qualification rate of product simultaneously.

The purpose of the utility model can be realized by the following technical proposal:

a full-automatic soldering machine comprises a stand for supporting the full-automatic soldering machine, a tool circulating mechanism, a wire feeding and cutting mechanism, a wire feeding frame, a wire pressing and peeling mechanism, an image capturing and color separating mechanism, a first wire dividing mechanism, a first wire smoothing mechanism, a second wire dividing mechanism, a second wire smoothing mechanism, a wire pulling mechanism, a wire cutting mechanism and a peeling mechanism which are arranged from left to right in sequence, a Mike vibrating disc is arranged at the rear side of the wire pulling mechanism and the wire cutting mechanism and comprises a first tin feeding mechanism, a second tin feeding mechanism and a third tin feeding mechanism which are all used for conveying soldering tin of a wire, a first soldering tin welding mechanism and a second soldering mechanism which are used for processing the soldering tin of the wire, a detection mechanism, a common vibrating disc and a stripping mechanism which are used for processing the soldering tin, wherein the first tin feeding mechanism, the second tin feeding mechanism and the third tin feeding mechanism, the detection mechanism and the stripping mechanism are arranged along the conveying direction of the wire from left to right in sequence, the first tin soldering mechanism is arranged on the front side of the first tin conveying mechanism, the second tin soldering mechanism is arranged on the front side of the second tin conveying mechanism, and the resonance disc is arranged on the rear side of the detection mechanism.

Preferably, the first soldering mechanism and the second soldering mechanism both comprise a soldering tin bedplate, a soldering tin A male terminal and a soldering tin Mike terminal which are positioned above the soldering tin bedplate, a first soldering tin cylinder fixed on the soldering tin bedplate, a Mike feeding block, an A tool feeding block, a second soldering tin cylinder fixed on the soldering tin bedplate, a tin feeding nozzle, a third soldering tin cylinder fixed on the soldering tin bedplate and a soldering pen, the soldering tin A male terminal and the soldering tin Mike terminal are both arranged perpendicular to the feeding direction of the wire, the Mike feeding block is arranged on the front side of the soldering tin table plate, the A tool feeding block is arranged on the front side of the soldering tin table plate and located on one side below the Mike feeding block, the welding pen is arranged above the soldering tin table plate, the first soldering tin cylinder and the second soldering tin cylinder are matched with the male terminal A and the Mike terminal, and the third soldering tin cylinder is matched with the welding pen.

According to a preferable technical scheme, the detection mechanism comprises a detection support seat, a first detection cylinder seat, a second detection cylinder seat, a third detection cylinder seat and a detection support block which are sequentially fixed at the top of the detection support seat, a detection mounting seat, a detection pressing block, a detection supporting plate cylinder seat, a first detection cylinder, a second detection cylinder and a third detection cylinder which are positioned on the front side of the detection support seat, wherein the third detection cylinder is fixed on the first detection cylinder seat, and a detection A male terminal and a detection Mike terminal which are arranged on the detection supporting plate, the first detection cylinder and the second detection cylinder are respectively and correspondingly arranged on the second detection cylinder seat and the third detection cylinder seat along the radial direction, and the first detection cylinder and the second detection cylinder are respectively matched with the detection A male terminal and the detection Mike terminal.

As preferred technical scheme, take off the material mechanism including take off the material bottom plate, be fixed in take off the material diaphragm, mobilizable setting in the material fly leaf that takes off of the material horizontal plate, set up in the material cylinder that takes off of taking off the material fly leaf front side, with take off first clip mounting panel and second clip mounting panel, two and take off the material clip of material cylinder matched with, every take off the material clip and set up alternately in second clip mounting panel, take off the material bottom plate including taking off material horizontal plate, vertical being fixed in take off the material riser that takes off material horizontal plate both ends, it is fixed in every to take off the material diaphragm take off on the tip of material riser.

As the preferred technical scheme, send line to cut mechanism including cutting the support, still including all being located the clamping piece that cuts one side of support, cutting push cylinder, be located the first line of sending that clamping piece upper portion cuts the cylinder, be used for sending line cutting cylinder, the second that cuts line cutting cylinder that cuts to the wire rod.

According to a preferable technical scheme, the first wire smoothing mechanism and the second wire smoothing mechanism respectively comprise a wire smoothing support, a wire smoothing cylinder fixed at one end of the top of the wire smoothing support and used for clamping a wire, and a wire smoothing pushing cylinder fixed at the other end of the top of the wire smoothing support, and the wire smoothing cylinder is matched with the wire smoothing pushing cylinder.

According to a preferable technical scheme, the wire smoothing support is provided with a wire smoothing horizontal plate, two wire smoothing vertical plates and a wire smoothing top plate, one end of each wire smoothing vertical plate is respectively arranged at two ends of the wire smoothing horizontal plate, and the other end of each wire smoothing vertical plate is respectively fixed on the lower surface of the wire smoothing top plate.

As the preferred technical scheme, get for instance colour separation mechanism includes the colour separation support, is located camera, colour separation cylinder, two step motor, two colour separation clips at colour separation support top, and every colour separation clip sets up on corresponding step motor's output shaft, and the camera cooperatees with every step motor and colour separation cylinder respectively.

As the above, the utility model relates to a full-automatic soldering tin machine has following beneficial effect:

the utility model discloses after utilizing above-mentioned full-automatic soldering tin machine, compared with the prior art, owing to adopted this kind of structure, send tin mechanism and third to send tin mechanism through the first tin mechanism, second including all being used for carrying wire rod soldering tin, including being used for to wire rod processing soldering tin first soldering tin mechanism and second soldering tin mechanism, including being used for to detection mechanism, public vibration dish and the stripping mechanism after the soldering tin processing, first send tin mechanism, second to send tin mechanism and third to send tin mechanism, detection mechanism and stripping mechanism to set up along wire rod direction of delivery from left to right in proper order, first soldering tin machine sets up in the front side that first sent tin mechanism, and second soldering tin mechanism sets up in the front side that second sent tin mechanism, and public vibration dish sets up in the rear side of detection mechanism; like this, the soldering tin process automation of whole wire rod goes on, need not artificial too much operation, improves production efficiency greatly, reduces the cost of labor, uses detection mechanism to promote the qualification rate of product simultaneously.

The present invention will be further described with reference to the following embodiments.

Drawings

Fig. 1 is a perspective view of a full-automatic soldering machine.

Fig. 2 is an enlarged view of the first soldering mechanism and the second soldering mechanism of the full-automatic soldering machine.

Fig. 3 is an enlarged view of the structure of the detection mechanism of the full-automatic soldering machine.

Fig. 4 is an enlarged view of the structure of a stripping mechanism of the full-automatic soldering machine.

Fig. 5 is an enlarged view of the structure of the wire feeding and cutting mechanism of the full-automatic soldering machine.

Fig. 6 is an enlarged view of the structure of the first wire smoothing mechanism or the second wire smoothing mechanism of the full-automatic soldering machine.

Fig. 7 is an enlarged view of the image capturing mechanism of the full-automatic soldering machine.

Detailed Description

The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.

It should be understood that the structures, ratios, sizes, etc. shown in the drawings of the present application are only used for matching with the contents disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any modification of the structures, change of the ratio relationship or adjustment of the sizes should still fall within the scope of the present invention without affecting the functions and the achievable purposes of the present invention. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description only, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof are considered as the scope of the present invention without substantial changes in the technical content. The specific structure can be explained with reference to the drawings of the patent application.

In the following embodiments, the direction is defined by an arrow mark on fig. 1, the left side of the paper surface is the left direction, the right side of the paper surface is the right direction, the upper side of the paper surface is the upper direction, the lower side of the paper surface is the lower direction, the front side perpendicular to the paper surface is the front direction, the rear side perpendicular to the paper surface is the rear direction, the stent cavity of the gantry is the inside, and the gantry wall of the gantry is the outside.

Referring to fig. 1 to 7, a full-automatic soldering machine comprises a stand 1 for supporting the full-automatic soldering machine, a tooling circulation mechanism 2, a wire feeding and cutting mechanism 3, a wire feeding frame 4, a wire pressing and skin peeling mechanism 5, a image capturing and color separating mechanism 6, a first wire dividing mechanism 7, a first wire smoothing mechanism 8, a second wire dividing mechanism 9, a second wire smoothing mechanism 10, a wire pulling mechanism 11, a wire cutting mechanism 12 and a skin peeling mechanism 13 which are arranged from left to right in sequence, a michael vibrating plate 14 is arranged at the rear side of the wire pulling mechanism 11 and the wire cutting mechanism 12 and comprises a first tin feeding mechanism 15, a second tin feeding mechanism 16 and a third tin feeding mechanism 17 which are used for conveying soldering tin of a wire, a first soldering mechanism 18 and a second soldering mechanism 19 which are used for processing soldering tin of the wire, a detection mechanism 20, a common vibrating plate 21 and a separation mechanism 22 which are used for processing soldering tin, the first tin feeding mechanism 15, the second soldering mechanism 3, the wire stripping mechanism, The second tin feeding mechanism 16, the third tin feeding mechanism 17, the detection mechanism 20 and the separation mechanism 22 are sequentially arranged along the conveying direction of the wire rod from left to right, the first tin soldering mechanism 18 is arranged on the front side of the first tin feeding mechanism 15, the second tin soldering mechanism 19 is arranged on the front side of the second tin feeding mechanism 17, and the resonance disc 21 is arranged on the rear side of the detection mechanism 20. Compared with the prior art, the utility model, the soldering tin process automation of whole wire rod goes on, need not artificial too much operation, improves production efficiency greatly, reduces the cost of labor, uses detection mechanism to promote the qualification rate of product simultaneously.

As shown in fig. 1 and 2, each of the first soldering mechanism 18 and the second soldering mechanism 19 includes a soldering tin platen 180, a soldering tin a male terminal 181 and a soldering tin maike terminal 182 located above the soldering tin platen 180, a first soldering tin cylinder 183 fixed to the soldering tin platen 180, a maike feeding block 184, an a tooling feeding block 185, a second soldering tin cylinder 185 fixed to the soldering tin platen 180, a tin feeding nozzle 186, a third soldering tin cylinder 187 fixed to the soldering tin platen 180, and a soldering pen 188, the soldering tin a male terminal 181 and the soldering tin maike terminal 182 are both arranged perpendicular to the feeding direction of the wire, the maike feeding block 184 is arranged on the front side of the soldering tin platen, the a tooling feeding block 181 is arranged on the front side of the soldering tin platen 180 and located on the side below the maike feeding block, the soldering pen is arranged above the soldering tin platen 180, the first soldering tin cylinder 183 and the second soldering tin cylinder 185 are both matched with the soldering tin a male terminal 181 and the soldering maike terminal 182, the third solder cylinder 187 cooperates with a solder pen 188. By the arrangement of the structure, after the wire flows to the station through the tool, the soldering tin A male terminal 181 and the soldering tin Mike terminal 182 are respectively sent out through a Mike vibration disc, flow out to the designated position through Mike vibration disc slideways (not shown in the figure) on two sides, then the soldering tin A male terminal 181 and the Mike terminal 182 are pushed in through the first soldering tin air cylinder, then the soldering tin A male terminal 185 and the Mike terminal 182 are simultaneously pushed forward to the welding station through the second soldering tin air cylinder 185, and finally the soldering pen is driven to move downwards through the third soldering tin air cylinder 187 to realize soldering of the wire.

Referring to fig. 1 and 3, the detecting mechanism 20 includes a detecting support base 200, a first detecting cylinder base 201, a second detecting cylinder base 202, a third detecting cylinder base 203, and a detecting support block 204 sequentially fixed on the top of the detecting support base 200, a detecting mounting base 205, a detecting pressing block 206, a detecting supporting plate 207, a detecting supporting plate cylinder base 208, a first detecting cylinder 209, a second detecting cylinder 210, and a third detecting cylinder 211 located on the front side of the detecting support base 200, the third detecting cylinder 211 fixed on the detecting cylinder base 201, a detecting a male terminal 212 and a detecting mike terminal 213 disposed on the detecting supporting plate 207, the first detection cylinder 209 and the second detection cylinder 210 are respectively and correspondingly arranged on the second detection cylinder block 202 and the third detection cylinder block 203 along the radial direction, the first detection cylinder 209 and the second detection cylinder 210 are respectively matched with the detection A male terminal 212 and the detection Mike terminal 213. Set up foretell detection mechanism 20, the wire rod flows this station back by the frock for first detection cylinder 209 rises and second detection cylinder 210 pushes down, and the public terminal 212 of detection A who accomplishes the welding is fixed a position with detection mike's terminal 213, drives at third detection cylinder 211 and makes detection mechanism 20 push in and detect, and whole process automation degree is higher, need not artificial too much operation, ensures automatic completion and detects, has promoted the efficiency that detects effectively.

Referring to fig. 1 and 4, the stripping mechanism 22 includes a stripping base plate 220, a stripping transverse plate 221 fixed on the front side of the stripping base plate, a stripping movable plate 222 movably disposed on the stripping transverse plate 221, a first stripping cylinder 223 disposed on the front side of the stripping movable plate 222, a first clamp mounting plate 225 and a second clamp mounting plate 226 cooperating with the first stripping cylinder 224, two stripping clamps 227, and a second stripping cylinder 228, where each stripping clamp 227 is alternately disposed on the second clamp mounting plate 226, the stripping base plate 220 includes a stripping horizontal plate 2200, stripping vertical plates 2201 vertically fixed on two ends of the stripping horizontal plate 2200, the stripping transverse plate 221 is fixed on an end of each stripping vertical plate 2201, and the second stripping cylinder 228 is disposed below the movable plate 222. After the wire rod flowed this station by the frock, first take off material cylinder 223 will take off two material clips 227 and push down, is taking off material cylinder 223 by first and is pressing from both sides the wire rod tightly back and up, and the second takes off material cylinder 228 and send the wire rod to the assigned position and take off the material, and whole process automation degree is higher, need not artificial too much operation, ensures that automatic completion takes off the material, has promoted the efficiency of taking off the material effectively.

Referring to fig. 1 and 5, the wire feeding and cutting mechanism 3 includes a cutting support 30, a clamping member 31, a cutting pushing cylinder 32, a cutting pushing cylinder 33, a first wire feeding and cutting cylinder 34, a cutting cylinder 35 and a second wire feeding and cutting cylinder 36, wherein the clamping member 31, the cutting pushing cylinder 32, the cutting pushing cylinder 33, the first wire feeding and cutting cylinder 34, the first wire feeding and cutting cylinder and the second wire feeding and cutting cylinder are located on one side of the cutting support 30. The wire rod is sent to the clamping piece 31 to be clamped through the wire feeding mechanism, the cutting pushing cylinder 32 pushes the clamping piece to rotate 180 degrees, the cutting pressing cylinder 33 presses the whole wire feeding cutting mechanism 3 downwards and is installed in a required tool, the first wire feeding cutting cylinder 34 clamps the wire rod and then cuts the wire rod through the cutting cylinder 35, and then the second wire feeding cutting cylinder 34 presses downwards to enable the cut wire rod to be installed in another tool.

As shown in fig. 1 and 6, each of the first wire smoothing mechanism 8 and the second wire smoothing mechanism 10 includes a wire smoothing support 80, a wire smoothing cylinder 81 fixed at one end of the top of the wire smoothing support 80 and used for clamping a wire, and a wire smoothing cylinder 82 fixed at the other end of the top of the wire smoothing support 80, and the wire smoothing cylinder 81 and the wire smoothing cylinder 82 are matched.

Specifically, as shown in fig. 1 and fig. 6, the wire smoothing support 80 includes a wire smoothing horizontal plate 800, two wire smoothing risers 801 and a wire smoothing top plate 802, one end of each wire smoothing riser 801 is respectively disposed at both ends of the wire smoothing horizontal plate 800, and the other end of each wire smoothing riser 801 is respectively fixed on the lower surface of the wire smoothing top plate 802.

Referring to fig. 1 and 7, the image capturing and color separating mechanism 6 includes a color separating bracket 60, a camera (not shown in the figure, hereinafter all are shown) located at the top of the color separating bracket 60, a color separating cylinder 61, two stepping motors 62, and two color separating clips 63, where each color separating clip 63 is disposed on an output shaft of the corresponding stepping motor 62, and the camera is respectively matched with each stepping motor 62 and the color separating cylinder 61.

To sum up, the utility model discloses various shortcomings in the prior art have effectively been overcome and high industry value has.

The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims

1. The utility model provides a full-automatic soldering tin machine, is including the pallet that is used for supporting full-automatic soldering tin machine, from the frock circulating mechanism that sets up to the right side in proper order, send the line to cut the mechanism, send the line frame, the outer skin mechanism is shelled to the line ball, get for instance colour separation mechanism, first wire separating mechanism, the second is smoothed out the line mechanism, the mechanism of acting as go-between and the mechanism of peeling off the inner skin, the Mike shakes the dish and sets up in the rear side of the mechanism of acting as go-between and the mechanism: send tin mechanism and third to send tin mechanism including the first tin mechanism that send, second that all are used for carrying wire rod soldering tin to send tin mechanism and third to send tin mechanism including being used for processing the first soldering tin mechanism and the second soldering tin mechanism of soldering tin to the wire rod, including being used for detection mechanism, the public dish that shakes and take off the material mechanism after the soldering tin processing, first send tin mechanism, second to send tin mechanism and third to send tin mechanism, detection mechanism and take off the material mechanism and set up to the right side along wire rod direction of delivery from a left side in proper order, first soldering tin mechanism sets up in the first front side of sending tin mechanism, and second soldering tin mechanism sets up in the second and sends the front side of tin mechanism, and public dish that shakes sets up in detection mechanism's rear side.

2. The full automatic tin soldering machine according to claim 1, characterized in that: the first soldering mechanism and the second soldering mechanism respectively comprise a soldering tin platen, a soldering tin A male terminal and a soldering tin Mike terminal which are positioned above the soldering tin platen, a first soldering tin cylinder fixed on the soldering tin platen, a Mike feeding block, an A work feeding block, a second soldering tin cylinder fixed on the soldering tin platen, a tin feeding nozzle, a third soldering tin cylinder fixed on the soldering tin platen and a soldering pen.

3. The full automatic tin soldering machine according to claim 1, characterized in that: the detection mechanism comprises a detection supporting seat, a first detection cylinder seat, a second detection cylinder seat, a third detection cylinder seat and a detection supporting block, wherein the first detection cylinder seat, the second detection cylinder seat, the third detection cylinder seat and the detection supporting block are sequentially fixed at the top of the detection supporting seat, and a detection mounting seat, a detection pressing block, a detection supporting plate cylinder seat, a first detection cylinder, a second detection cylinder and a third detection cylinder are positioned on the front side of the detection supporting seat.

4. The full automatic tin soldering machine according to claim 1, characterized in that: the stripping mechanism comprises a stripping bottom plate, a stripping transverse plate fixed on the front side of the stripping bottom plate, a stripping movable plate arranged on the stripping transverse plate, a stripping cylinder arranged on the front side of the stripping movable plate, a first clamp mounting plate and a second clamp mounting plate matched with the stripping cylinders, and two stripping clamps, wherein each stripping clamp is arranged on the second clamp mounting plate alternately, the stripping bottom plate comprises a stripping horizontal plate and vertical stripping vertical plates fixed at the two ends of the stripping horizontal plate, and the stripping transverse plate is fixed on each stripping vertical plate.

5. The full automatic tin soldering machine according to claim 1, characterized in that: send line to cut mechanism including cutting the support, still including all being located the clamping piece that cuts support one side, cut the actuating cylinder, cut push cylinder, be located the first line that send on clamping piece upper portion and cut the cylinder, be used for sending line to cut off cylinder, second that cut the wire rod and cut the cylinder.

6. The full automatic tin soldering machine according to claim 1, characterized in that: the first wire smoothing mechanism and the second wire smoothing mechanism respectively comprise a wire smoothing support, a wire smoothing cylinder and a wire smoothing pushing cylinder, the wire smoothing cylinder is fixed at one end of the top of the wire smoothing support and used for clamping a wire, the wire smoothing pushing cylinder is fixed at the other end of the top of the wire smoothing support, and the wire smoothing cylinder is matched with the wire smoothing pushing cylinder.

7. The fully automatic soldering machine according to claim 6, characterized in that: the wire smoothing support is provided with a wire smoothing horizontal plate, two wire smoothing vertical plates and a wire smoothing top plate, one end of each wire smoothing vertical plate is respectively arranged at two ends of the wire smoothing horizontal plate, and the other end of each wire smoothing vertical plate is respectively fixed on the lower surface of the wire smoothing top plate.

8. The full automatic tin soldering machine according to any one of claims 1 to 7, characterized in that: get for instance colour separation mechanism includes the colour separation support, is located camera, colour separation cylinder, two step motor, two colour separation clips at colour separation support top, and every colour separation clip sets up on corresponding step motor's output shaft, and the camera cooperatees with every step motor and colour separation cylinder respectively.