CN210615008U - Chain machining device - Google Patents
Chain machining device Download PDFInfo
- Publication number
- CN210615008U CN210615008U CN201921531063.4U CN201921531063U CN210615008U CN 210615008 U CN210615008 U CN 210615008U CN 201921531063 U CN201921531063 U CN 201921531063U CN 210615008 U CN210615008 U CN 210615008U
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- CN
- China
- Prior art keywords
- chain
- connect
- group
- positioning
- wheels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003754 machining Methods 0.000 title description 2
- 239000000463 material Substances 0.000 claims abstract description 26
- 239000002699 waste material Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 238000005498 polishing Methods 0.000 claims description 16
- 239000000126 substance Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 7
- 238000003466 welding Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002791 soaking Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012769 bulk production Methods 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Images
Landscapes
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The utility model discloses a chain processingequipment, include to install additional the platform and install add the processing equipment above the platform, processing equipment includes chain pan feeding mouth, at least two sets of location conveyor, scraper and at least a set of burnishing device, install on one of them lateral wall of installing additional the platform and connect the material funnel, connect material funnel below to install and connect the dump bin, the waste material that produces when processing equipment processing chain directly falls into connect the material funnel, warp connect the material funnel to fall into and connect the dump bin, connect the dump bin still to be connected with exhaust apparatus. The utility model discloses the processing chain need not use chemical material, and is pollution-free to all ring edge borders, saves the labour for the enterprise, reduces the cost and drops into.
Description
Technical Field
The utility model relates to mechanical equipment, concretely relates to chain processingequipment.
Background
According to the technical requirements of solid-state aluminum electrolytic capacitors, elements need to be dotted on chains in a spot welding process, then production is carried out from a front process to a rear process, 12000 chains need to be used in the spot welding process one day, the cost of a full-automatic chain shoveling machine in the industry needs about 12 ten thousand yuan, the processed chains cannot be directly used by the spot welding machine, and can be used only by soaking and cleaning with chemical water, the cost is wasted, and the problem of environmental protection is caused by soaking with the chemical.
SUMMERY OF THE UTILITY MODEL
The not enough to prior art, the utility model aims at providing a chain processingequipment, can practice thrift the cost promptly, improve production efficiency, avoided again using chemical to soak the environmental protection problem that brings.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a chain processingequipment, includes to install the platform additional and installs the processing equipment above the platform additional, processing equipment includes chain pan feeding mouth, at least two sets of location conveyor, scraper and at least a set of burnishing device, install on one of them lateral wall of installing the platform additional and connect the material funnel, connect material funnel below to install and connect the dump bin, the waste material that produces when processing equipment processing chain directly falls into connect the material funnel, warp connect the material funnel to fall into and connect the dump bin, connect the dump bin still to be connected with exhaust apparatus.
Further, the processing equipment specifically comprises: the chain feeding port, the first group of positioning and conveying devices, the scraper, the second group of positioning and conveying devices, the first group of polishing wheels, the third group of positioning and conveying devices, the second group of polishing wheels and the fourth group of positioning and conveying devices are sequentially arranged; the chain is positioned and conveyed to a scraper to process welding spots through a chain feeding port by a first group of positioning conveying devices in sequence, is positioned and conveyed to a first group of polishing wheels by a second group of positioning conveying devices for polishing, is positioned and conveyed to a second group of polishing wheels by a third group of positioning conveying devices for polishing, and is positioned and conveyed to a material receiving box by a fourth group of positioning conveying devices.
Further, exhaust apparatus include with connect the first suction line that the dump bin is connected, the bottom of water tank is inserted to the other end of first suction line, the anhydrous part in water tank upper portion is connected with the one end of second suction line, the other end and the air exhauster of second suction line are connected, the air exhauster still with exhaust pipe connection.
Further, first group location conveyor includes first group's constant velocity wheel and first group constant head tank, second group location conveyor includes second group's constant velocity wheel and second group constant head tank, third group location conveyor includes third group constant velocity wheel and fourth group constant head tank, fourth group location conveyor includes fifth group constant head tank, fourth group constant velocity wheel and sixth group constant head tank.
Further, the water in the tank occupies at most 2/3 of the tank.
Further, still be provided with chain import and chain export on installing the platform additional, chain export below is provided with and connects the workbin.
The beneficial effects of the utility model reside in that: use the utility model discloses the processing chain can practice thrift 76509 yuan each year, saves bulk production cost and manpower, uses moreover the utility model discloses processing is connected and need not use chemical material to soak, has avoided the pollution to all ring edge borders, realizes green production.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Reference numerals: 1. a chain inlet; 2. a chain feed inlet; 3. a first set of constant velocity wheels; 4. a first set of positioning slots; 5. a scraper; 6. a second set of constant velocity wheels; 7. a second set of positioning slots; 8. a first set of polishing wheels; 9. a third set of positioning slots; 10. a third set of constant velocity wheels; 11. a fourth group of positioning grooves; 12. a second set of polishing wheels; 13. a fifth group of positioning grooves; 14. a fourth set of constant velocity wheels; 15. a sixth group of positioning grooves; 16. a chain outlet; 17. adding a platform; 18. a receiving hopper; 19. a waste material receiving box is connected; 20. a first air extraction duct; 21. a water tank; 22. a second conduit; 23. an exhaust fan; 24. an exhaust duct.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments:
as shown in fig. 1, a chain processing device comprises an additional platform 17 and processing equipment arranged on the additional platform, wherein the additional platform 17 is provided with a chain inlet 1 and a chain outlet 16, a material receiving box is arranged below the chain outlet 16, and the processing equipment comprises a chain feeding port 2, a first group of constant speed wheels 3, a first group of positioning grooves 4, a scraper 5, a second group of constant speed wheels 6, a second group of positioning grooves 7, a first group of polishing wheels 8, a third group of positioning grooves 9, a third group of constant speed wheels 10, a fourth group of positioning grooves 11, a second group of polishing wheels 12, a fifth group of positioning grooves 13, a fourth group of constant speed wheels 14 and a sixth group of positioning grooves 15 which are sequentially arranged on the additional platform 17; install on one of them lateral wall of installing platform 17 additional and connect material funnel 18, connect material funnel 18 below to install and connect waste material case 19, connect material funnel 18 to be located the below of processing equipment, the waste material that produces when processing equipment processing chain can directly fall into and connect material funnel 18, through connect material funnel 18 to fall into and connect waste material case 19, connect waste material case 19 still to be connected with exhaust apparatus, exhaust apparatus includes and connects the first suction line 20 that waste material case 19 is connected, the bottom of water tank 21 is inserted to the other end of first suction line 20, the anhydrous part in water tank 21 upper portion is connected with the one end of second suction line 22, the other end of second suction line 22 is connected with air exhauster 23, air exhauster 23 still is connected with exhaust pipe 24, the water in the water tank 21 occupies 2/3 of water tank more.
The working process is as follows: a chain to be processed is put into a chain feeding port 2 from a chain inlet 1 on an additional platform 17 by an operator and is sent to a first group of constant speed wheels 3, the chain is sent to a scraper 5 through a first group of positioning grooves 4 under the conveying of the first group of constant speed wheels 3, welding spots on the surface of the chain are scraped clean through the scraper 5, the chain enters a second group of constant speed wheels 6 under the action of the first group of constant speed wheels 3, enters a second positioning groove 7 after coming out of the second group of constant speed wheels 6, then the chain is sent to a first group of polishing wheels 8 for polishing, the chain comes out of the first group of polishing wheels 8 and reaches the position of a third group of constant speed wheels 10 through a third group of positioning grooves 9, the chain comes out of the third group of constant speed wheels 10 and passes through a fourth group of positioning grooves 11 under the actions of the first group of constant speed wheels 3, the second group of constant speed wheels 6 and the third group of constant speed wheels 10, and the chain is sent to a second group of, the chain passes through a second group of polishing wheels 12 and then is conveyed to a fourth group of constant speed wheels 14 through a fifth group of positioning grooves 13, the chain comes out of the fourth group of constant speed wheels 14 and falls into a material receiving box through a sixth group of positioning grooves 15, after the processing is finished, waste materials generated in the chain processing process fall into a waste material receiving box 19 through a material receiving hopper 18, and gas generated in the waste material receiving box 19 is exhausted through a second air exhaust pipeline 22, an exhaust fan 23 and an exhaust pipeline 24 after being cleaned by water in a water tank 21 through a first air exhaust pipeline 20.
The traditional chain processing is that a chain to be processed is scraped off a welding iron wire on the chain by a chain shoveling machine, then the chain is put into a chemical derusting rubber frame to be soaked, the chain after soaking is taken out of a chemical agent and put into a clean water tank, then the chain is cleaned by clean water, the chain cleaned by the clean water tank is put into an oven to be baked, when the iron chips on the surface layer of the chain are removed, a special person is required to remove the scales, and the labor cost of one year is about 40000 yuan; soak 2 hours with the chemical industry material and let the rust on top layer remove after, then dry with the oven, the chemical industry material of 1 year spends 28000 yuan, and the equipment electricity cost of toasting is 3500 yuan, and 0.83 yuan 1 degree electricity is 6kw 10 hours 26 days 12 months 0.6 generate heat time is 9322 yuan on average, use the utility model discloses can save this part expense down, can also avoid because of using the environmental protection problem that chemical soaks the cause.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes are intended to fall within the scope of the claims.
Claims (6)
1. The utility model provides a chain processingequipment, includes to install additional the platform and installs add the processing equipment above the platform, a serial communication port, processing equipment includes chain pan feeding mouth, at least two sets of location conveyor, scraper and at least a set of burnishing device, install on one of them lateral wall of installing additional the platform and connect the material funnel, connect material funnel below to install and connect the dump bin, the waste material that produces when processing equipment processing chain directly falls into connect the material funnel, the warp connect the material funnel to fall into and connect the dump bin, connect the dump bin still to be connected with exhaust apparatus.
2. The chain processing device as claimed in claim 1, wherein the processing equipment is specifically: the chain feeding port, the first group of positioning and conveying devices, the scraper, the second group of positioning and conveying devices, the first group of polishing wheels, the third group of positioning and conveying devices, the second group of polishing wheels and the fourth group of positioning and conveying devices are sequentially arranged.
3. The chain processing device as claimed in claim 1, wherein said exhaust means comprises a first exhaust duct connected to said waste receiving tank, the other end of said first exhaust duct being inserted into the bottom of said water tank, the water-free portion of the upper portion of said water tank being connected to one end of a second exhaust duct, the other end of said second exhaust duct being connected to an exhaust fan, said exhaust fan being further connected to an exhaust duct.
4. The chain processing apparatus as claimed in claim 2, wherein said first positioning conveyor comprises a first set of constant velocity wheels and a first set of positioning slots, said second positioning conveyor comprises a second set of constant velocity wheels and a second set of positioning slots, said third positioning conveyor comprises a third set of positioning slots, a third set of constant velocity wheels and a fourth set of positioning slots, and said fourth positioning conveyor comprises a fifth set of positioning slots, a fourth set of constant velocity wheels and a sixth set of positioning slots.
5. A chain processing apparatus as claimed in claim 3, wherein the water in said water tank occupies at most 2/3 of the water tank.
6. The chain processing device as claimed in claim 1, wherein the mounting platform further comprises a chain inlet and a chain outlet, and a material receiving box is disposed below the chain outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921531063.4U CN210615008U (en) | 2019-09-12 | 2019-09-12 | Chain machining device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921531063.4U CN210615008U (en) | 2019-09-12 | 2019-09-12 | Chain machining device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210615008U true CN210615008U (en) | 2020-05-26 |
Family
ID=70757352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921531063.4U Active CN210615008U (en) | 2019-09-12 | 2019-09-12 | Chain machining device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210615008U (en) |
-
2019
- 2019-09-12 CN CN201921531063.4U patent/CN210615008U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: Building 11 and 12, No. 81 Dingye Road, Tangjiawan Town, High tech Zone, Zhuhai City, Guangdong Province, 519000 Patentee after: ZHUHAI HUAGUAN CAPACITOR Co.,Ltd. Country or region after: China Address before: 519085 Jinding Huaguan Technology Industrial Park, Zhuhai High tech Zone, Zhuhai City, Guangdong Province Patentee before: ZHUHAI HUAGUAN CAPACITOR Co.,Ltd. Country or region before: China |