CN210614525U - Special cleaning device for large-diameter embossing and rolling die before film coating - Google Patents
Special cleaning device for large-diameter embossing and rolling die before film coating Download PDFInfo
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- CN210614525U CN210614525U CN201921415667.2U CN201921415667U CN210614525U CN 210614525 U CN210614525 U CN 210614525U CN 201921415667 U CN201921415667 U CN 201921415667U CN 210614525 U CN210614525 U CN 210614525U
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- portal frame
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Abstract
The utility model discloses a special belt cleaning device before major diameter knurling embossing die coating film, it includes workstation etc, the one end of supporting legs links to each other with the workstation, the power pack is located the supporting legs, the gyro wheel is located the supporting legs bottom, the one end of force pump links to each other with the workstation, the one end of washing liquid holding vessel links to each other with the workstation and is located one side of force pump, the one end of operation box links to each other with the workstation, the one end of opening and stopping the button links to each other with the operation box, the portal frame is opened the one end of button and is linked to each other and be located the top of opening and stopping the button with the operation box. The utility model discloses can adopt ultrasonic cleaning, and once wash, cleaning quality is stable, and the washing tank is small and exquisite, and the occupation of land space is little, and is with low costs, and the bottom gyro wheel can remove at any time, and the protruding rolling die utensil of major diameter knurling does not need artifical transportation, and operations such as portal frame make the product need not to remove after putting into the washing tank, and the washing liquid is recoverable to be stored after wasing, and the cleaning process product need not remove convenient to use.
Description
Technical Field
The utility model relates to a belt cleaning device especially relates to a special belt cleaning device before major diameter knurling embossing roll mould coating film.
Background
The embossing and rolling die is large in diameter, heavy in weight, not easy to clean and easy to bump in the cleaning process. Because the diameter of the convex rolling die is about 280mm, the length of the convex rolling die is about 800mm, the convex rolling die cannot be moved and carried by common manpower, the convex rolling die must be transported by means of hydraulic vehicles, small traveling cranes and other tools, the convex rolling die is very important to clean before film coating, the problem of film coating quality can be caused if the convex rolling die is not cleaned completely, and the convex rolling die mainly comprises the following two cleaning modes: firstly, manual cleaning is carried out, a cleaning agent is prepared by a large container, the cleaning is carried out by adopting a manual brush mode for a small crane, and water is changed for rinsing after the cleaning is finished.
Secondly, the cleaning tank is put into a general cleaning line for cleaning, the cleaning tank is not so large, the cleaning tank is erected for cleaning twice, and the cleaning tank needs to be carried by manpower.
The manual cleaning has the following disadvantages and shortcomings: the cleaning method has the defects that the ultrasonic wave effect is avoided, the large-diameter embossing convex rolling die is provided with a plurality of grooves, the insides of a plurality of small gaps of the manual brush cannot be thoroughly cleaned, the manual cleaning is uneven, and places possibly left out are avoided. The cleaning agent is wasted, the prepared cleaning agent cannot be reused after being cleaned, and dirt cannot be effectively separated. The manual operation efficiency is low.
The manual cleaning line is put into the cleaning line to be cleaned at two ends, and has the following defects and shortcomings: because general self-cleaning line can not be very big, if a cleaning line of groove length 800mm above is made to special, the utilization ratio is very low, and extravagant space, and the running cost is also very high, puts into general cleaning line because the hindrance of marginal arm, can not utilize small-size loop wheel machine, can only manual operation transportation, and is inefficient, with high costs. The cleaning can only be carried out vertically, and because the cleaning machine is long in length, the cleaning machine needs to turn around twice, so that the cleaning machine delays that one end is well cleaned after turning around and is easy to pollute again when the second end is cleaned. The convex roller is manually placed into the rinsing tank after cleaning, the head of the convex roller needs to be turned twice, the manual efficiency is low, the risk is high, the product is easy to collide, and the whole product is scrapped once the embossing convex roller mold collides.
Disclosure of Invention
The utility model aims to solve the technical problem that a special belt cleaning device before big diameter knurling protruding mould coating film is provided, it can adopt ultrasonic cleaning, and once wash, the cleaning quality is stable, the washing tank is small and exquisite, the occupation of land space is little, low cost, the bottom gyro wheel can remove at any time, big diameter knurling protruding mould does not need artifical transportation, operations such as portal frame make the product need not to remove after putting into the washing tank, washing liquid recoverable storage after wasing, the cleaning process product need not remove, guarantee product safety and quality, and install simple structure, and reasonable design, high durability and convenient use.
The utility model discloses a solve above-mentioned technical problem through following technical scheme: a special cleaning device for a large-diameter embossing and rolling die before film coating comprises a workbench, supporting legs, a power supply box, rolling wheels, a pressure pump, a cleaning liquid storage tank, an operation box, a start-stop button, a portal frame start button, a timer, an alarm lamp, a portal frame, a washing tank shell, a washing tank panel, transparent glass, an ultrasonic shell, a power supply connecting wire, a washing tank, a hinge, an electric hoist, a steel wire rope and a lifting hook, wherein one end of the supporting legs is connected with the workbench, the power supply box is positioned on the supporting legs, the rolling wheels are positioned at the bottom of the supporting legs, one end of the pressure pump is connected with the workbench, one end of the cleaning liquid storage tank is connected with the workbench and positioned at one side of the pressure pump, one end of the operation box is connected with the workbench, one end of the start-stop button is connected with the operation box and positioned above the start-stop button, one end of the timer is connected with, the one end of warning light links to each other with the workstation, the bottom of portal frame is fixed with the workstation and is located the outside of wash tank shell, the bottom of wash tank shell links to each other with the workstation, it is articulated through the hinge between wash tank panel and the wash tank shell, clear glass is located the wash tank panel, the one end of ultrasonic wave shell links to each other with the workstation, the one end of power connecting wire links to each other with the power pack, the wash tank is located the wash tank shell, the top at the portal frame is installed to the electric hoist and is located the top of wash tank shell, be connected through the steel wire rope between electric hoist and the lifting hook, wherein: the washing tank comprises a mould fixing clamp, a washing liquid outlet, a filter screen, a washing liquid nozzle, a sealing cover and an ultrasonic generator, wherein one end of the mould fixing clamp is connected with the side surface of the washing tank shell, the washing liquid outlet is connected with the bottom end of the washing tank shell, the sealing cover is positioned above the washing liquid outlet, the filter screen is positioned on the washing liquid nozzle, the washing liquid nozzle is connected with the side surface of the washing tank shell and positioned above the mould fixing clamp, and the ultrasonic generator is positioned on the inner side of the ultrasonic shell and connected with the other end of the power supply connecting wire.
Preferably, the roller is provided with a brake pad.
Preferably, a display screen is arranged on the operation box.
Preferably, an emergency stop button is arranged on the operation box.
Preferably, a clip is arranged on the portal frame.
The utility model discloses an actively advance the effect and lie in: the utility model discloses can adopt ultrasonic cleaning, and once wash, cleaning quality is stable, and the washing tank is small and exquisite, and the occupation of land space is little, and is with low costs, and the bottom gyro wheel can remove at any time, and the protruding rolling die utensil of major diameter knurling does not need artifical transportation, and operations such as portal frame make the product need not to remove after putting into the washing tank, and the recoverable storage of washing back washing liquid washs, and the cleaning process product need not remove, guarantees product safety and quality, and installs simple structure, reasonable in design, convenient to use.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of the three-dimensional structure of the washing tank of the present invention.
Detailed Description
The following provides a preferred embodiment of the present invention with reference to the accompanying drawings to explain the technical solutions of the present invention in detail.
As shown in figures 1 to 2, the special cleaning device for large-diameter embossing and rolling molds before film coating of the utility model comprises a workbench 1, a supporting leg 2, a power box 3, a roller 4, a pressure pump 5, a cleaning solution storage tank 6, an operation box 7, a start-stop button 8, a portal frame start-up button 9, a timer 10, an alarm lamp 11, a portal frame 12, a washing tank shell 13, a washing tank panel 14, transparent glass 15, an ultrasonic shell 16, a power connecting wire 17, a washing tank 18, a hinge 23, an electric hoist 24, a steel wire rope 25 and a lifting hook 26, wherein one end of the supporting leg 2 is connected with the workbench 1, the power box 3 is arranged on the supporting leg 2, the roller 4 is arranged at the bottom of the supporting leg 2, one end of the pressure pump 5 is connected with the workbench 1, one end of the cleaning solution storage tank 6 is connected with the workbench 1 and arranged at one side of the pressure pump 5, one end of the operation box 7 is connected with the workbench 1, one end of, portal frame open button 9's one end links to each other and is located the top of opening and close button 8 with operation box 7, the one end of timer 10 links to each other with workstation 1, the one end of warning light 11 links to each other with workstation 1, portal frame 12's bottom is fixed with workstation 1 and is located the outside of wash tank shell 13, wash tank shell 13's bottom links to each other with workstation 1, it is articulated through hinge 23 between wash tank panel 14 and the wash tank shell 13, clear glass 15 is located wash tank panel 14, ultrasonic wave shell 16's one end links to each other with workstation 1, the one end of power connecting wire 17 links to each other with power pack 3, wash tank 18 is located wash tank shell 13, electric hoist 24 installs the top at portal frame 12 and is located wash tank shell 13's top, be connected through steel wire rope 25 between electric hoist 24 and the lifting hook 26, wherein: the washing tank 18 comprises a mould fixing clamp 19, a washing liquid outlet 20, a filter screen 21, a washing liquid nozzle 22, a sealing cover 27 and an ultrasonic generator 28, wherein one end of the mould fixing clamp 19 is connected with the side surface of the washing tank shell 13, the washing liquid outlet 20 is connected with the bottom end of the washing tank shell 13, the sealing cover 27 is positioned above the washing liquid outlet 20, the filter screen 21 is positioned on the washing liquid nozzle 22, the washing liquid nozzle 22 is connected with the side surface of the washing tank shell 13 and positioned above the mould fixing clamp, and the ultrasonic generator 28 is positioned on the inner side of the ultrasonic shell 16 and connected with the other end of the power supply connecting wire 17.
The roller is provided with a brake pad, so that the roller can stop at a designated position.
The operation box 7 is provided with a display screen, so that corresponding information can be conveniently displayed.
The emergency stop button is arranged on the operation box 7, so that the service life of the device can be prolonged.
The portal frame 12 is provided with a clip, so that the transportation of the die can be ensured.
The working principle of the utility model is as follows: the utility model has the advantages of simple structure and reasonable design, convenient to use, the utility model discloses an ultrasonic cleaning, and once wash, the cleaning quality is stable, and the washing tank is small and exquisite, and occupation space is little, and is with low costs, and the bottom gyro wheel can remove at any time, and the protruding rolling die utensil of major diameter knurling does not need artifical transportation, and operations such as portal frame make the product need not to remove after putting into the washing tank, washs recoverable storage of back washing liquid, and the cleaning process product need not remove, guarantees product safety. The utility model discloses a worker's workstation, supporting legs, power pack, gyro wheel, force pump, washing liquid holding vessel, operation box, open stop button, portal frame open button, time-recorder, warning light, portal frame, wash tank shell, wash tank panel, clear glass, ultrasonic wave shell, power connecting wire, wash tank, hinge, electric hoist, steel wire rope, lifting hook, the workstation is used for putting each component, and it takes up an area of the space little, for large-scale special cleaning line, with low costs and efficient. The supporting legs are used for supporting the device, and stability is improved. The power supply box can provide electric energy for the device, and the roller can facilitate the movement of the device, so that the use is convenient. The pressure pump is used for the transport of washing liquid, and the washing liquid holding vessel is used for storing the washing liquid, can practice thrift use cost. The operation box is used for facilitating the operation of device, opens and stops the button and be used for opening and stop the device, and the portal frame is opened the button and is used for opening the portal frame, and the time-recorder is used for the timing, and the warning light can send out the police dispatch newspaper when the machine breaks down, can guarantee the security of device like this. Portal frame, electric block, steel wire rope, lifting hook are used for replacing artifical transportation mould, and electric block passes through steel wire rope drive lifting hook and transports major diameter knurling convex roll mould in the wash tank or transport out from the wash tank, guarantees the security of product, conveniently transports major diameter knurling convex roll mould. The washing tank shell is used for protecting the washing tank, the washing tank panel is used for ensuring that cleaning liquid overflows when being processed, the transparent glass facilitates external observation of the internal processing condition, the ultrasonic shell is used for protecting the ultrasonic generator, and the power supply connecting wire is used for connecting the ultrasonic generator with the power supply interface. The washing tank comprises a mold fixing clamp, a washing liquid flow outlet, a filter screen, a washing liquid nozzle, a sealing cover and an ultrasonic generator, wherein the mold fixing clamp is used for fixing the embossing convex roller mold, and the washing liquid flow outlet is used for conveying the washing liquid into a washing liquid storage tank for storage. The filter screen is used for filtering washing liquid of washing liquid spout spun, improves the cleaning performance. The sealing cover keeps the washing tank sealed, and the ultrasonic generator emits ultrasonic waves to perform ultrasonic cleaning, so that the cleaning effect is improved.
To sum up, the utility model discloses can adopt ultrasonic cleaning, and once wash, cleaning quality is stable, and the washing tank is small and exquisite, and occupation of land space is little, and is with low costs, and the bottom gyro wheel can remove at any time, and the protruding rolling die utensil of major diameter knurling does not need manual transportation, and operations such as portal frame make the product need not to remove after putting into the washing tank, and washing back washing liquid recoverable storage, the cleaning process product need not remove, guarantees product safety, and installs simple structure, reasonable in design, convenient to use.
The above-mentioned embodiments further explain the technical problems, technical solutions and advantages of the present invention in detail, it should be understood that the above-mentioned embodiments are only examples of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (5)
1. A special cleaning device for a large-diameter embossing and rolling die before film coating is characterized by comprising a workbench, supporting legs, a power supply box, rollers, a pressure pump, a cleaning liquid storage tank, an operation box, a start-stop button, a portal frame start button, a timer, an alarm lamp, a portal frame, a washing tank shell, a washing tank panel, transparent glass, an ultrasonic shell, a power supply connecting wire, a washing tank, a hinge, an electric hoist, a steel wire rope and a lifting hook, wherein one end of each supporting leg is connected with the workbench, the power supply box is positioned on the supporting legs, the rollers are positioned at the bottoms of the supporting legs, one end of the pressure pump is connected with the workbench, one end of the cleaning liquid storage tank is connected with the workbench and positioned at one side of the pressure pump, one end of the operation box is connected with the workbench, one end of the start-stop button is connected with the operation box and positioned above the start-stop button, the one end of time-recorder links to each other with the workstation, the one end of warning light links to each other with the workstation, the bottom of portal frame is fixed with the workstation and is located the outside of wash tank shell, the bottom of wash tank shell links to each other with the workstation, it is articulated through the hinge between wash tank panel and the wash tank shell, clear glass is located the wash tank panel, the one end of ultrasonic wave shell links to each other with the workstation, the one end of power connecting wire links to each other with the power pack, the wash tank is located the wash tank shell, the top at the portal frame is installed on the electric hoist and is located the top of wash tank shell, be connected through the steel wire rope between electric hoist and the lifting hook, wherein: the washing tank comprises a mould fixing clamp, a washing liquid outlet, a filter screen, a washing liquid nozzle, a sealing cover and an ultrasonic generator, wherein one end of the mould fixing clamp is connected with the side surface of the washing tank shell, the washing liquid outlet is connected with the bottom end of the washing tank shell, the sealing cover is positioned above the washing liquid outlet, the filter screen is positioned on the washing liquid nozzle, the washing liquid nozzle is connected with the side surface of the washing tank shell and positioned above the mould fixing clamp, and the ultrasonic generator is positioned on the inner side of the ultrasonic shell and connected with the other end of the power supply connecting wire.
2. The special cleaning device for large-diameter embossing and rolling dies before film coating of claim 1, wherein a brake pad is arranged on the roller.
3. The special cleaning device for large-diameter embossing and rolling dies before film coating of claim 1, wherein a display screen is arranged on the operation box.
4. The special cleaning device for large-diameter embossing and rolling dies before film coating of claim 1, wherein an emergency stop button is arranged on the operation box.
5. The special cleaning device for large-diameter embossing and rolling dies before film coating of claim 1, wherein a clip is arranged on the portal frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921415667.2U CN210614525U (en) | 2019-08-29 | 2019-08-29 | Special cleaning device for large-diameter embossing and rolling die before film coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921415667.2U CN210614525U (en) | 2019-08-29 | 2019-08-29 | Special cleaning device for large-diameter embossing and rolling die before film coating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210614525U true CN210614525U (en) | 2020-05-26 |
Family
ID=70765002
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921415667.2U Expired - Fee Related CN210614525U (en) | 2019-08-29 | 2019-08-29 | Special cleaning device for large-diameter embossing and rolling die before film coating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210614525U (en) |
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2019
- 2019-08-29 CN CN201921415667.2U patent/CN210614525U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200526 |