CN210594081U

CN210594081U - Device for automatically collecting products

Info

Publication number: CN210594081U
Application number: CN201921322495.4U
Authority: CN
Inventors: 黄勇智
Original assignee: Shanghai Vico Precision Mould & Plastics Co ltd
Current assignee: Shanghai Vico Precision Molding Co.,Ltd.
Priority date: 2019-08-14
Filing date: 2019-08-14
Publication date: 2020-05-22
Anticipated expiration: 2029-08-14

Abstract

The utility model provides an automatic collect device of product for the automatic collection of the product that has great through-hole belongs to automatic material technical field of receiving in the automation line. The device comprises a material receiving transmission part, a support part and a power part; when the product is conveyed out from the tail end of the conveyor belt, the through hole on the product can penetrate through the material collecting rod and then slide to the tail of the material collecting rod. Due to the action of gravity, the product strings are tidy on the material collecting rod, manual collection and arrangement are convenient, and loss in the product collecting process is reduced. The utility model discloses compact structure, convenient operation, the automatic collection product has reduced the cost of labor.

Description

Device for automatically collecting products

Technical Field

The utility model relates to an automatic collect device of product for the automatic collection of the product of great through-hole belongs to automatic material technical field of receiving among the automation line.

Background

In the final product collection stage of some automatic production lines in the current production practice, the automatic collection process of finished products is not realized. After the product is processed, the finished product is conveyed out through the conveyor belt and then is put into a material receiving box for moving. After the final product is finished, the product is allowed to freely slide from the conveyor belt to the material receiving box, and the finished product collection work is finished. If the product is made of a softer material and freely slides into the material receiving box, the product is easily extruded and deformed due to stacking; if the product material is harder, the product is easy to scratch and damage due to collision. And the products are free to fall into the material receiving box, so that the products are messy and are not easy to sort. In the actual operation process, people are always required to collect and sort the products at the blanking position. This type of material collection results in increased labor costs.

Disclosure of Invention

The to-be-solved technical problem of the utility model is: the problem of the automatic collection that has great through-hole product at present is solved, reduce the cost of labor.

In order to solve the problem, the utility model adopts the technical scheme that an automatic product collecting device is provided, which is characterized in that: comprises a material receiving transmission part, a support part and a power part; the receiving transmission part comprises a receiving rod, a turntable, a thrust bearing seat assembly, a first bevel gear, a rotating shaft and a T-shaped bearing seat assembly; the supporting part comprises an upper supporting plate, a lower supporting plate, a transverse supporting plate, a motor fixing plate, a small bottom plate and a large bottom plate; the power part comprises a servo motor and a bevel gear II; the rotary disc is provided with a material receiving rod, the rotary disc is arranged on the end face of the thrust bearing seat assembly, and the thrust bearing seat assembly is arranged on the transverse support plate; the transverse support plate is erected on the upper end surfaces of the upper support plates at two sides; the lower parts of the upper support plates on the two sides are respectively connected with a lower support plate, and the lower end surfaces of the lower support plates on the two sides are arranged on the small bottom plate; a large bottom plate is arranged below the small bottom plate; one end of the rotating shaft is connected with the rotating disc, the tail end of the other end of the rotating shaft is provided with a bevel gear I, the upper section of the rotating shaft is sleeved in the thrust bearing seat assembly bearing, and the lower section of the rotating shaft is sleeved in the T-shaped bearing seat assembly bearing; the T-shaped bearing seat assembly is arranged on the upper support plate on one side; and a motor fixing plate is arranged between the upper supporting plates on the two sides, a servo motor is arranged on the motor fixing plate, a second bevel gear is arranged on a motor shaft of the servo motor, and the second bevel gear is meshed with the first bevel gear.

Preferably, both ends of the material receiving rod are bent towards one side, the material receiving part at one end is in a conical shape, and the other end is arranged on the rotary table.

Preferably, the two sides of the transverse support plate are provided with grooves, and the upper end surfaces of the two upper support plates are connected to the grooves.

Preferably, the lower support plate is provided with an elongated slot, and the upper support plate is connected with the lower support plate through the elongated slot.

Preferably, waist-shaped holes I in the same direction are formed in the periphery of the plate surface of the small bottom plate, waist-shaped holes II in the same direction are formed in the periphery of the plate surface of the large bottom plate, and the directions of the waist-shaped holes I and the long holes of the waist-shaped holes II are perpendicular to each other.

Preferably, the middle section of the rotating shaft is sleeved with a motor induction piece, and an inductor plate is arranged on the supporting plate on one side corresponding to the motor induction piece.

Preferably, the thrust bearing seat assembly is provided with a needle bearing sleeved with the rotating shaft.

Preferably, the bearing in the T-shaped bearing seat assembly is a radial ball bearing with a seat outer spherical surface.

Preferably, the number of the receiving rods is more than or equal to 2.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. the utility model provides an automatic collection's that has great through-hole product problem at present.

2. The utility model discloses a collect the product on one side, put into the collection workbin again on one side putting in order, reduced the loss of product collection in-process.

3. The utility model discloses compact structure, convenient operation has reduced the cost of labor.

Drawings

Fig. 1 is a schematic structural view of an apparatus for automatically collecting products according to the present invention;

fig. 2 is an assembly schematic view of an apparatus for automatically collecting products according to the present invention;

FIG. 3 is a schematic view of a material receiving rod portion of an apparatus for automatically collecting products according to the present invention;

fig. 4 is a schematic view of a turntable part of an apparatus for automatically collecting products according to the present invention;

FIG. 5 is a schematic view of a material receiving transmission portion of an apparatus for automatically collecting products according to the present invention;

FIG. 6 is a schematic view of a supporting portion of an automatic product collecting device according to the present invention;

fig. 7 is a schematic view of the first material receiving rod of the device for automatically collecting products according to the present invention, when in operation, the products are hung on the material receiving rod after being delivered from the conveyor belt;

fig. 8 is a schematic view of a second material receiving rod of the automatic product collecting device provided by the present invention, when the first rod is full of product, the first rod is replaced with a next rod for collection;

fig. 9 is a schematic view of the last material receiving rod of the device for automatically collecting products according to the present invention, when the device starts to work, the products are collected in place and are to be manually taken;

reference numerals: 1. the material collecting rod 2, the rotating disc 3, the thrust bearing seat assembly 4, the motor induction assembly 5, the servo motor 6, the bevel gear I7, the upper support plate 8, the lower support plate 9, the transverse support plate 10, the inductor plate 11, the rotating shaft 12, the T-shaped bearing seat assembly 13, the motor fixing plate 14, the small bottom plate 15, the large bottom plate 16, the shaft collar 17, the shaft sleeve 18, the stop block 19, the locking block 20, the bevel gear II 21, the product 22 conveying belt 22

Detailed Description

In order to make the present invention more comprehensible, preferred embodiments are described in detail below with reference to the accompanying drawings;

the first embodiment is as follows:

as shown in fig. 1-9, an apparatus for automatically collecting products includes a material receiving transmission part, a support part and a power part; the receiving transmission part comprises a receiving rod 1, a turntable 2, a thrust bearing seat assembly 3, a bevel gear I6, a rotating shaft 11 and a T-shaped bearing seat assembly 12; the supporting part comprises an upper support plate 7, a lower support plate 8, a transverse support plate 9, a motor fixing plate 13, a small bottom plate 14 and a large bottom plate 15; the power part comprises a servo motor 5 and a bevel gear II 20; be equipped with on carousel 2 and receive material pole 1, the both ends head of receiving material pole 1 is to a lateral curvature, and the receipts material portion of one end is the tapered, and the other end is installed on carousel 2, receives material pole 1 tilt up slightly after the installation, and the product landing of being convenient for to collect is received 1 afterbody of material pole. The rotary disc 2 is fixed with the top end of the rotating shaft 11, so that the material receiving rod 1 and the rotary disc 2 can rotate along with the rotating shaft 11. The turntable 2 is arranged on the end face of the thrust bearing seat component 3, and the thrust bearing seat component 3 is arranged on the transverse support plate 9; the transverse support plate 9 is erected on the upper end surfaces of the upper support plates 7 at two sides; the lower parts of the upper supporting plates 7 on the two sides are respectively connected with a lower supporting plate 8, and the lower end surfaces of the lower supporting plates 8 on the two sides are arranged on the small bottom plate 14; a large bottom plate 15 is arranged below the small bottom plate 14; one end of a rotating shaft 11 is connected with a rotating disc 2, the tail end of the other end of the rotating shaft is provided with a bevel gear I6, the upper section of the rotating shaft 11 is sleeved in a needle roller bearing of a thrust bearing seat assembly 3, the rotating disc 2 is pressed on the thrust bearing of the thrust bearing seat assembly 3, the thrust bearing bears downward axial load, meanwhile, the upper section of the rotating shaft 11 is matched with the needle roller bearing in the thrust bearing seat assembly 3, the needle roller bearing bears radial load, the inner ring of the needle roller bearing abuts against a shaft shoulder, a shaft collar 16 is sleeved on the inner ring, and the shaft. The lower section of the rotating shaft 11 is sleeved in a bearing of the T-shaped bearing seat assembly 12; the T-shaped bearing seat assembly 12 is arranged on the upper supporting plate 7 on one side; the lower section of the rotating shaft 11 is matched with a radial ball bearing in the T-shaped bearing seat assembly 12, and the radial ball bearing bears radial load and upward axial load. A shaft sleeve 17 is arranged at the lower end of the T-shaped bearing seat assembly 12, the shaft sleeve 17 is used for positioning, and a bevel gear I6 is arranged at the tail end of the rotating shaft 11. A motor fixing plate 13 is arranged between the upper supporting plates 7 on the two sides, a servo motor 5 is arranged on the motor fixing plate 13, a second bevel gear 20 is installed on a motor shaft of the servo motor 5, the second bevel gear 20 is meshed with the first bevel gear 6, and the paired bevel gears are used for changing the power transmission direction. The bevel gear and the shaft are connected through a key to achieve motion transmission, and the stop block 18 is fixed at the tail end of the rotating shaft 11 and clamps the bevel gear I6. The locking block 19 fixes the second bevel gear 20 and the motor shaft together, and limits the axial movement of the bevel gear.

The thrust bearing seat component 3 is matched and positioned with a round hole at the center of the transverse support plate 9 and is arranged on the transverse support plate 9. Two sides of the transverse support plate 9 are provided with open grooves, and the two upper support plates 7 are connected on the grooves. The lower support plate 8 is provided with a long groove, and the upper support plate 7 is connected with the lower support plate 8 through the long groove. The periphery of the surface of the small bottom plate 14 is provided with a first waist-shaped hole, the periphery of the surface of the large bottom plate 15 is provided with a second waist-shaped hole, and the directions of the first waist-shaped hole and the second waist-shaped hole are perpendicular to each other. The motor fixing plate 13 is matched with the groove on the side surface of the upper support plate 7, and the servo motor 5 is positioned and installed with the round hole in the center of the motor fixing plate 13. The upper support plate 7 is fixedly connected with the lower support plate 8, the lower support plate 8 is provided with a groove, and before fixing, the upper support plate 7 can slide in the groove of the lower support plate 8 so as to achieve the purpose of adjusting the height, and the height is adjusted and then locked by screws. The lower support plate 8 is mounted on a small bottom plate 14, and the small bottom plate 14 is mounted on a large bottom plate 15. Waist-shaped holes are formed in the small bottom plate 14 and the large bottom plate 15, and the long hole directions of the waist-shaped holes are perpendicular to each other, so that the whole device can be adjusted in front, back, left and right directions.

The middle section of the rotating shaft 11 is sleeved with a motor induction piece 4, and an inductor plate 10 is arranged on the upper supporting plate 7 on one side corresponding to the motor induction piece 4. The motor induction part 4 is provided with a part corresponding to the direction of the material receiving rod 1, and when the material receiving rod is aligned with the conveyor belt, the corresponding induction part on the motor induction part 4 is aligned with the inductor plate 10. The rotation angle of the material receiving rod is determined by a digital signal transmitted by the servo motor and is determined by a program input by a technician in advance. To eliminate the accumulated error in the servo motor count, the servo motor count is cleared when the corresponding sensor part on the motor sensor 4 is aligned with the sensor plate 10. So that the servo motor can count conveniently and more accurate positioning can be realized.

When the material receiving rod is full, the servo motor 5 is triggered to rotate, and the signal source of the rotation selects one of the following schemes:

1. and (5) controlling time. Triggering the motor to rotate at intervals;

2. and (4) counting control. Calculating the quantity of products, and triggering the motor to rotate after the quantity of the products is reached;

3. the full position of hanging at the receipts material pole is installed the inductor, and after the inductor response receives the material pole and receives fully, trigger servo motor rotatory.

Example two:

in the structure of the embodiment, when the lower support plate 8 is high enough to place the servo motor, the bevel gear can be omitted, and the motor is directly vertically installed and connected with the rotating shaft 11 through the coupler. The other parts of the device have the same composition and structure as the first embodiment, so that the structure is more compact.

The utility model relates to an automatic collect work process of device of product:

1. adding auxiliary guide workpieces to the conveyor belt 22 to correct the direction in which the products 21 are guided to flow out of the conveyor belt 22, so that the products 21 can be conveyed out of the conveyor belt 22 without stacking and in substantially the same direction to the end of the conveyor belt 22;

2. receive the material pole equipartition and install on carousel 2, carousel 2 is fixed with pivot 11, and adjusting device's position lets receive the material pole in the best material position of receiving, makes product 21 when coming out from conveyer belt 22 end conveying, and the through-hole on the product 21 can be worn to receive on the material pole, then takes advantage of the situation and slides to receive the material pole afterbody.

3. When the first material receiving rod is fully received, the servo motor 5 drives the rotating shaft 11 to rotate for a certain angle, so that the rotating disc 2 rotates, the second empty material receiving rod stops at the material receiving position to continue to receive materials, when the second material receiving rod is fully received, the servo motor 5 drives the rotating shaft 11 to rotate for a certain angle again, the third empty material receiving rod stops at the material receiving position to continue to receive materials, the steps are repeated, and when the last empty material receiving rod receives materials, products on the fully received material receiving rod are taken away manually. Due to the action of gravity, the product is neatly strung on the material receiving rod, and the manual collection and arrangement are convenient.

4. After the collection is completed, the program resets, and the device waits for the next collection.

The foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the present invention in any way and in any way, and it should be understood that modifications and additions may be made by those skilled in the art without departing from the scope of the present invention. Those skilled in the art can make various changes, modifications and evolutions equivalent to those made by the above-disclosed technical content without departing from the spirit and scope of the present invention, and all such changes, modifications and evolutions are equivalent embodiments of the present invention; meanwhile, any changes, modifications and evolutions of equivalent changes to the above embodiments according to the actual technology of the present invention are also within the scope of the technical solution of the present invention.

Claims

1. An apparatus for automatically collecting products, comprising: comprises a material receiving transmission part, a support part and a power part; the receiving transmission part comprises a receiving rod (1), a turntable (2), a thrust bearing seat assembly (3), a bevel gear I (6), a rotating shaft (11) and a T-shaped bearing seat assembly (12); the supporting part comprises an upper support plate (7), a lower support plate (8), a transverse support plate (9), a motor fixing plate (13), a small bottom plate (14) and a large bottom plate (15); the power part comprises a servo motor (5) and a bevel gear II (20); the material receiving rod (1) is arranged on the rotary table (2), the rotary table (2) is arranged on the end face of the thrust bearing seat assembly (3), and the thrust bearing seat assembly (3) is arranged on the transverse support plate (9); the transverse support plate (9) is erected on the upper end surfaces of the upper support plates (7) at two sides; the lower parts of the upper support plates (7) on the two sides are respectively connected with a lower support plate (8), the lower end surfaces of the lower support plates (8) on the two sides are arranged on a small bottom plate (14), and a large bottom plate (15) is arranged below the small bottom plate (14); one end of the rotating shaft (11) is connected with the rotating disc (2), and the tail end of the other end of the rotating shaft is provided with a first bevel gear (6); the upper section of the rotating shaft (11) is sleeved in a bearing of the thrust bearing seat assembly (3), and the lower section of the rotating shaft is sleeved in a bearing of the T-shaped bearing seat assembly (12); the T-shaped bearing seat assembly (12) is arranged on the upper support plate (7) on one side; a motor fixing plate (13) is arranged between the upper supporting plates (7) on the two sides, a servo motor (5) is arranged on the motor fixing plate (13), a second bevel gear (20) is arranged on a motor shaft of the servo motor (5), and the second bevel gear (20) is meshed with the first bevel gear (6).

2. An apparatus for automatically collecting products according to claim 1, wherein: two ends of the material receiving rod (1) are bent towards one side, the material receiving part at one end is in a conical shape, and the other end is arranged on the rotary disc (2).

3. An apparatus for automatically collecting products according to claim 1, wherein: the two sides of the transverse supporting plate (9) are provided with open grooves, and the upper end surfaces of the two upper supporting plates (7) are connected to the grooves.

4. An apparatus for automatically collecting products according to claim 1, wherein: the lower support plate (8) is provided with a long groove, and the upper support plate (7) is connected with the lower support plate (8) through the long groove.

5. An apparatus for automatically collecting products according to claim 1, wherein: waist-shaped holes I in the same direction are formed in the periphery of the board surface of the small bottom board (14), waist-shaped holes II in the same direction are formed in the periphery of the board surface of the large bottom board (15), and the directions of the waist-shaped holes I and the long holes of the waist-shaped holes II are perpendicular to each other.

6. An apparatus for automatically collecting products according to claim 1, wherein: the middle section of the rotating shaft (11) is sleeved with a motor induction piece (4), and an inductor plate (10) is arranged on the supporting plate (7) on one side corresponding to the motor induction piece (4).

7. An apparatus for automatically collecting products according to claim 1, wherein: the thrust bearing seat assembly (3) is internally provided with a needle bearing with a rotating shaft (11).

8. An apparatus for automatically collecting products according to claim 1, wherein: the bearing in the T-shaped bearing seat assembly (12) is an annular ball bearing with a seat outer spherical surface.

9. An apparatus for automatically collecting products according to claim 1, wherein: the number of the material receiving rods (1) is more than or equal to 2.