CN210590716U - Sludge briquetting machine - Google Patents
Sludge briquetting machine Download PDFInfo
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- CN210590716U CN210590716U CN201921113859.8U CN201921113859U CN210590716U CN 210590716 U CN210590716 U CN 210590716U CN 201921113859 U CN201921113859 U CN 201921113859U CN 210590716 U CN210590716 U CN 210590716U
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Abstract
The utility model discloses a sludge briquetting machine, which comprises a frame structure, wherein a box body assembly is supported and installed at the top of the frame structure, a compression box body assembly for sludge compression is installed inside the box body assembly, the compression box body assembly comprises a compression box body, a feed inlet is arranged at the middle part of the top end of the compression box body, and a main oil cylinder device for sludge compression is arranged at one end of the compression box body along the length direction of the compression box body; an inlet gate structure for plugging the feeding hole is arranged in the box body assembly and is positioned right above the feeding hole, and the inlet gate structure is connected with a gate power mechanism for driving opening and closing; and a radial oil cylinder device for plugging the compression box body is arranged at the other end of the compression box body along the radial direction of the compression box body. The sludge briquetting machine can be used for primary briquetting treatment of garbage in the garbage classification process so as to facilitate subsequent treatment operation of the garbage.
Description
Technical Field
The utility model relates to a sludge treatment equipment field especially relates to sludge briquetting machine.
Background
Along with the continuous improvement of the country to the environmental protection requirement, it is also stricter to rubbish classification, and mud rubbish after classification need adopt the compressor to compress it in order to carry out subsequent processing, just need supporting to use mud briquetting machine to carry out preliminary briquetting processing to the mud material, accomplish its preliminary treatment process.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model aims to provide a sludge briquetting machine, which can be used in the garbage classification process, and the preliminary briquetting of garbage is processed, so as to facilitate the subsequent processing operation.
In order to realize the technical characteristics, the purpose of the utility model is realized as follows: the sludge briquetting machine comprises a rack structure, wherein a box body assembly is supported and mounted at the top of the rack structure, a compression box body assembly for sludge compression is mounted inside the box body assembly, the compression box body assembly comprises a compression box body, a feed inlet is formed in the middle of the top end of the compression box body, and a main oil cylinder device for sludge compression is arranged at one end of the compression box body along the length direction of the compression box body; an inlet gate structure for plugging the feeding hole is arranged in the box body assembly and is positioned right above the feeding hole, and the inlet gate structure is connected with a gate power mechanism for driving opening and closing; and a radial oil cylinder device for plugging the compression box body is arranged at the other end of the compression box body along the radial direction of the compression box body.
The frame structure comprises a plurality of main longitudinal beams which are arranged in parallel, first cross beams are symmetrically fixed to the outermost ends between the main longitudinal beams, and second cross beams are symmetrically fixed to the inner sides of the first cross beams.
The utility model discloses a main longitudinal beam of frame structure, including mounting base, rail, gyro wheel axle, main shaft support, the rail subassembly that slides that is used for whole feeder walking is installed to frame structure's bottom, the rail subassembly that slides includes the track that links to each other with the mounting base is fixed, the track constitutes the roll cooperation with the gyro wheel of fixing in frame structure's main longitudinal beam bottom, the gyro wheel passes through the gyro wheel axle and supports and install at main shaft support, main shaft support fixed mounting is at main longitudinal beam.
The box subassembly includes casing down, the top fixed mounting of casing has last casing down, the top of going up the casing is fixed with the unloading box, be provided with the feeder hopper on the unloading box, go up between casing and the lower casing to the end position that is located the compression box is provided with the discharge gate.
Be fixed with first access door on the lateral wall of unloading box, be fixed with the second access door on the lateral wall of feeder hopper, install the third access door directly over last top end face of casing and being located the master cylinder device.
The main oil cylinder device comprises a main oil cylinder fixing seat, a main oil cylinder is fixedly mounted on the main oil cylinder fixing seat through a main oil cylinder fixing flange, the tail end of a first piston rod of the main oil cylinder is fixedly connected with a main pressing block, and the main pressing block and the compression box body form sliding fit.
The radial oil cylinder device comprises a radial oil cylinder, the radial oil cylinder is fixed at the top of the radial sliding box body through a radial oil cylinder flange, a radial gate is fixedly mounted at the tail end of a second piston rod of the radial oil cylinder through a piston connecting seat, the radial gate is arranged in the radial sliding box body and forms sliding fit, and an inclined plane structure is machined at the bottom of the radial gate.
And a wear-resistant guide sleeve is fixed on the inner wall of the radial sliding box body matched with the radial gate, and an oil filling hole for filling oil is formed in the radial sliding box body.
The gate power mechanism comprises side oil cylinders symmetrically arranged on two sides of the box body assembly, a cylinder body base of each side oil cylinder is hinged to a side oil cylinder support through a first pin shaft, the tail ends of side oil cylinder piston rods of the side oil cylinders are hinged to second pin shafts fixed to the bottom end of the rotating plate through connectors, the top end of the rotating plate is fixedly connected with the inlet gate main shaft and drives the inlet gate main shaft to rotate, and the inlet gate structure is fixed to the inlet gate main shaft.
The utility model discloses a gravity gate structure, including fixing the main shaft of the inlet gate of gate power unit, the top of gate bottom plate has the arc through fan-shaped backup pad fixed mounting, the outer wall and the self-weight plugging mechanism of arc cooperate, the self-weight plugging mechanism includes the gravity board, the inside at the gravity board box is installed through sliding fit to the gravity board, the feeder hopper bottom at the box subassembly is fixed to the gravity board box.
The utility model discloses there is following beneficial effect:
1. the utility model discloses a sludge briquetting machine adopts multistage hydraulic pressure compression technology, realizes the continuous compression shaping to the material through hydraulic cylinder's flexible action, and then great improvement rubbish compression treatment efficiency.
2. The utility model has high integral automation degree and continuously adjustable compression capacity of the equipment, so as to meet different discharging capacity requirements; the adjustment mode is to control the cycle time of the compression operation by adjusting the hydraulic flow, thereby realizing the change of the compression frequency.
3. The utility model discloses a mud briquetting machine complete machine is box formula inner cavity structure, and the material should be from compression chamber top feeding, and the material is released through the hydro-cylinder from compression chamber the place ahead after compression molding. Thereby simplifying the structural form thereof.
4. The utility model discloses a sludge briquetting machine has two-stage hydraulic pressure compression effect. The first stage of compression is arranged at a gate of a feed port of the compression box body, and after the feeding process is finished, the gate is pushed to be closed by a hydraulic oil cylinder to form a primary compression effect on the material; the second stage of compression is arranged in the compression cavity, and the hydraulic oil cylinder pushes the extrusion block to implement a key compression molding process on the material.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a front view of the present invention.
Fig. 2 is a plan view of the present invention.
Fig. 3 is a left side view of the present invention.
Fig. 4 is a view a-a of fig. 2 of the present invention.
Fig. 5 is a view B-B of fig. 2 according to the present invention.
Fig. 6 is a view of the present invention from C-C in fig. 2.
In the figure: the device comprises a rack structure 1, a box body component 2, a radial oil cylinder device 3, a gate power mechanism 4, a main oil cylinder device 5, a sliding track component 6, a gravity plate box body 7, a gravity plate 8, a compression box body component 9 and an inlet gate structure 10;
a main longitudinal beam 101, a first cross beam 102, and a second cross beam 103;
the device comprises a lower shell 201, a discharge port 202, an upper shell 203, a blanking box body 204, a first access door 205, a feed hopper 206, a second access door 207 and a third access door 208;
the radial oil cylinder 301, a radial oil cylinder flange 302, a radial sliding box 303, a second piston rod 304, a piston connecting seat 305, a wear-resistant guide sleeve 306, an oil filling hole 307 and a radial gate 308;
a side oil cylinder support 401, a first pin shaft 402, a side oil cylinder 403, a side oil cylinder piston rod 404 and an inlet gate main shaft 405;
the main oil cylinder comprises a main oil cylinder 501, a main oil cylinder fixing seat 502, a main oil cylinder fixing flange 503, a first piston rod 504 and a main pressing block 505;
a rail 601, a roller 602, a roller shaft 603 and a main shaft bracket 604;
compressing a box body 901 and a feed inlet 902;
a gate base plate 1001, an arc plate 1002.
Detailed Description
The following describes embodiments of the present invention with reference to the accompanying drawings.
Example 1:
as shown in fig. 1-6, the sludge briquetting machine includes a frame structure 1, a box body assembly 2 is supported and installed at the top of the frame structure 1, a compression box body assembly 9 for sludge compression is installed inside the box body assembly 2, the compression box body assembly 9 includes a compression box body 901, a feed inlet 902 is arranged at the middle part of the top end of the compression box body 901, and a main cylinder device 5 for sludge compression is arranged at one end of the compression box body 901 along the length direction thereof; an inlet gate structure 10 for plugging the feeding hole 902 is arranged in the box body assembly 2 and right above the feeding hole, and the inlet gate structure 10 is connected with a gate power mechanism 4 for driving opening and closing; a radial cylinder device 3 for plugging the compression box 901 is arranged at the other end of the compression box 901 and along the radial direction. The feeder with the structure can be used for automatic compression molding treatment of sludge garbage, and further improves the garbage treatment efficiency. In the use, the sludge to be compressed is put into the tank body assembly 2, the feeding is realized through the feeding hole 902, the sludge is put into the compression tank body 901, the inlet gate structure 10 is driven by the gate power mechanism 4 to be primarily compressed, the main compression process is realized by the main oil cylinder device 5 in cooperation with the radial oil cylinder device 3, the compression treatment of the sludge is finally realized, and the sludge can be discharged through the outlet.
Further, the frame structure 1 includes a plurality of main longitudinal beams 101 arranged in parallel, a first cross beam 102 is symmetrically fixed to the outermost end between the main longitudinal beams 101, and a second cross beam 103 is symmetrically fixed to the inner side of the first cross beam 102. The whole equipment can be supported through the rack structure 1, and then the support stability is ensured.
Further, the bottom of frame structure 1 is installed and is used for the track subassembly 6 that slides of whole feeder walking, the track subassembly 6 that slides includes the track 601 that links to each other with the installation basis is fixed, track 601 constitutes the roll fit with the gyro wheel 602 of fixing in the main longitudinal 101 bottom of frame structure 1, gyro wheel 602 supports through roller shaft 603 and installs at main shaft bracket 604, main shaft bracket 604 fixed mounting is at the bottom terminal surface of main longitudinal 101. The sliding track assembly 6 ensures that the whole sludge briquetting machine can move, and the track can completely support the static load and the dynamic load of the whole sludge briquetting machine and can meet the requirement that the sludge briquetting machine slides along the track; the specific structure and specifications of the track and associated skid components are based on manufacturer design.
Further, the box assembly 2 comprises a lower shell 201, an upper shell 203 is fixedly mounted at the top of the lower shell 201, a blanking box 204 is fixed at the top of the upper shell 203, a feeding hopper 206 is arranged on the blanking box 204, and a discharge hole 202 is arranged at the end position of the compression box 901 between the upper shell 203 and the lower shell 201. Structural strength has been guaranteed through foretell box subassembly 2, makes things convenient for its assembly moreover.
Further, a first access door 205 is fixed on the side wall of the blanking box 204, a second access door 207 is fixed on the side wall of the feed hopper 206, and a third access door 208 is installed on the top end surface of the upper housing 203 and located right above the master cylinder device 5. Through foretell access door can be convenient overhaul its inside part.
Further, the master cylinder device 5 includes a master cylinder fixing base 502, the master cylinder fixing base 502 is fixedly provided with a master cylinder 501 through a master cylinder fixing flange 503, the end of a first piston rod 504 of the master cylinder 501 is fixedly connected with a master press block 505, and the master press block 505 and the compression box 901 form a sliding fit. The main cylinder device 5 mainly provides main compression power, and in the working process, the main cylinder 501 drives the first piston rod 504, the first piston rod 504 drives the main pressing block 505, and then the sludge in the compression box 901 is compressed by the main pressing block 505.
Further, the radial cylinder device 3 includes a radial cylinder 301, the radial cylinder 301 is fixed at the top of the radial sliding box 303 through a radial cylinder flange 302, a radial gate 308 is fixedly installed at the tail end of a second piston rod 304 of the radial cylinder 301 through a piston connecting seat 305, the radial gate 308 is arranged inside the radial sliding box 303 and forms a sliding fit, and an inclined surface structure 309 is processed at the bottom of the radial gate 308. The radial cylinder device 3 is mainly used for plugging the outlet of the compression box 901. In the working process, the second piston rod 304 is driven by the radial oil cylinder 301, the radial gate 308 is driven by the second piston rod 304, and the compression box 901 is blocked by the radial gate 308.
Furthermore, a wear-resistant guide sleeve 306 is fixed on the inner wall of the radial sliding box 303, which is matched with the radial gate 308, and an oil filling hole 307 for filling oil is arranged on the radial sliding box 303. The wear-resisting guide sleeve 306 enhances the wear-resisting property thereof, and the oil can be conveniently injected through the oil injection hole 307, so that the purpose of good lubrication is achieved.
Further, the gate power mechanism 4 includes side oil cylinders 403 symmetrically disposed on two sides of the box assembly 2, a cylinder body base of the side oil cylinder 403 is hinged to a side oil cylinder support 401 through a first pin 402, a tail end of a side oil cylinder piston rod 404 of the side oil cylinder 403 is hinged to a second pin 407 fixed to a bottom end of a rotating plate 408 through a connector 406, a top end of the rotating plate 408 is fixed to and drives the inlet gate spindle 405 to rotate, and the inlet gate structure 10 is fixed to the inlet gate spindle 405. The gate power mechanism 4 is mainly used for driving the inlet gate structure 10 to perform primary compression and simultaneously realize inlet plugging, and mainly adopts a crank mechanism, in the working process, the side oil cylinder piston rod 404 is driven by the side oil cylinder 403, the side oil cylinder piston rod 404 drives the rotating plate 408 to rotate, the rotating plate 408 drives the inlet gate spindle 405 to rotate, and the inlet gate spindle 405 drives the inlet gate structure 10 to rotate.
Further, import gate structure 10 is including fixing the gate bottom plate 1001 on the import gate main shaft 405 of gate power unit 4, there is arc 1002 at the top of gate bottom plate 1001 through fan-shaped backup pad fixed mounting, the outer wall of arc 1002 cooperatees with from gravity shutoff mechanism, from gravity shutoff mechanism includes gravity plate 8, gravity plate 8 passes through sliding fit and installs the inside at gravity plate box 7, the feeder hopper 206 bottom at box subassembly 2 is fixed to gravity plate box 7. The sludge inlet can be blocked by the inlet gate structure 10, and the gravity plate 8 can fall under the action of the gravity plate, so that a certain blocking effect is achieved, and the inside of the blanking box body 204 can be sealed.
Furthermore, the compression box 901 should be lined with 10mm NM450 wear-resistant steel plates all around, and the wear-resistant plates should be lined in a welding mode or a screw fixing mode, and should be maintained and replaced conveniently.
Example 2:
the operation method of any one of the sludge briquetting machines comprises the following steps:
step 1: the main oil cylinder 501 of the main oil cylinder device 5 is at the stroke starting position, and the radial oil cylinder 301 of the radial oil cylinder device 3 extends out and pushes the radial gate 308 to close;
step 2: a side oil cylinder 403 of the gate power mechanism 4 extends out and pushes a rotating plate 408 to rotate, so that an inlet gate main shaft 405 is driven to rotate, a gate bottom plate 1001 is opened, and sludge is fed;
step 3: the side oil cylinder 403 retracts and pulls the rotating plate 408 to close the gate bottom plate 1001, and primary compression of sludge materials in the compression box 901 is achieved;
step 4: the main oil cylinder 501 pushes a main pressing block 505 in the compression box body 901 to compress and form the sludge material;
step 5: after the compression is finished, the radial oil cylinder 301 retracts and pulls the radial gate 308 to open;
step 6: the main oil cylinder 501 continues to push, the compressed packet blocks are pushed out of the compression box 901, and feeding to downstream process equipment is achieved;
step 7: the master cylinder 501 retracts to the stroke start position, and the above operation is circulated.
Claims (10)
1. Mud briquetting machine, its characterized in that: the sludge-compressing device comprises a rack structure (1), wherein a box body assembly (2) is supported and installed at the top of the rack structure (1), a compressing box body assembly (9) for compressing sludge is installed inside the box body assembly (2), the compressing box body assembly (9) comprises a compressing box body (901), a feeding hole (902) is formed in the middle of the top end of the compressing box body (901), and a main oil cylinder device (5) for compressing sludge is arranged at one end of the compressing box body (901) along the length direction of the compressing box body; an inlet gate structure (10) used for plugging the feeding hole (902) is arranged in the box body assembly (2) and is positioned right above the feeding hole, and the inlet gate structure (10) is connected with a gate power mechanism (4) used for driving opening and closing; a radial oil cylinder device (3) for plugging the compression box body (901) is arranged at the other end head of the compression box body (901) along the radial direction.
2. The sludge briquetting machine of claim 1, wherein: the frame structure (1) comprises a plurality of main longitudinal beams (101) which are arranged in parallel, first cross beams (102) are symmetrically fixed to the outermost ends between the main longitudinal beams (101), and second cross beams (103) are symmetrically fixed to the inner sides of the first cross beams (102).
3. The sludge briquetting machine of claim 1 or 2, wherein: the utility model discloses a feed machine, including frame construction (1), the bottom of frame construction (1) is installed and is used for the track subassembly (6) that slides of whole feeder walking, the track subassembly (6) that slides include with the fixed track (601) that link to each other of installation basis, track (601) constitute the cooperation of rolling with gyro wheel (602) of fixing in the main longitudinal beam (101) bottom of frame construction (1), gyro wheel (602) are through roller shaft (603) support mounting at main shaft bracket (604), main shaft bracket (604) fixed mounting is at the bottom terminal surface of main longitudinal beam (101).
4. The sludge briquetting machine of claim 1, wherein: the box body assembly (2) comprises a lower shell body (201), an upper shell body (203) is fixedly mounted at the top of the lower shell body (201), a blanking box body (204) is fixed at the top of the upper shell body (203), a feeding hopper (206) is arranged on the blanking box body (204), and a discharging port (202) is arranged at the end position between the upper shell body (203) and the lower shell body (201) and located in a compression box body (901).
5. The sludge briquetting machine of claim 4, wherein: be fixed with first access door (205) on the lateral wall of unloading box (204), be fixed with second access door (207) on the lateral wall of feeder hopper (206), install third access door (208) directly over last casing (203) top terminal surface and lieing in master cylinder device (5).
6. The sludge briquetting machine of claim 1, wherein: the main oil cylinder device (5) comprises a main oil cylinder fixing seat (502), a main oil cylinder (501) is fixedly mounted on the main oil cylinder fixing seat (502) through a main oil cylinder fixing flange (503), the tail end of a first piston rod (504) of the main oil cylinder (501) is fixedly connected with a main pressing block (505), and the main pressing block (505) and a compression box body (901) form sliding fit.
7. The sludge briquetting machine of claim 1, wherein: radial cylinder device (3) are including radial hydro-cylinder (301), radial hydro-cylinder (301) are fixed at the top of radial box (303) that slides through radial hydro-cylinder flange (302), there is radial gate (308) at second piston rod (304) end through piston connecting seat (305) fixed mounting of radial hydro-cylinder (301), radial gate (308) set up the inside of radial box (303) that slides and constitute sliding fit, the bottom processing of radial gate (308) has inclined plane structure (309).
8. The sludge briquetting machine of claim 7, wherein: and a wear-resistant guide sleeve (306) is fixed on the inner wall of the radial sliding box body (303) matched with the radial gate (308), and an oil filling hole (307) for filling oil is formed in the radial sliding box body (303).
9. The sludge briquetting machine of claim 1, wherein: the gate power mechanism (4) comprises side oil cylinders (403) symmetrically arranged on two sides of the box body assembly (2), a cylinder body base of each side oil cylinder (403) is hinged to a side oil cylinder support (401) through a first pin shaft (402), the tail ends of side oil cylinder piston rods (404) of the side oil cylinders (403) are hinged to a second pin shaft (407) fixed to the bottom end of a rotating plate (408) through connectors (406), the top end of the rotating plate (408) is fixed to an inlet gate main shaft (405) and is connected to the inlet gate main shaft in a fixed mode, the inlet gate structure (10) is fixed to the inlet gate main shaft (405).
10. The sludge briquetting machine of claim 1 or 9, wherein: import gate structure (10) is including fixing gate bottom plate (1001) on the import gate main shaft (405) of gate power unit (4), there is arc (1002) at the top of gate bottom plate (1001) through fan-shaped backup pad fixed mounting, the outer wall of arc (1002) cooperatees with self-weight plugging mechanism, self-weight plugging mechanism includes gravity plate (8), the inside at gravity plate box (7) is installed through sliding fit in gravity plate box (8), feeder hopper (206) bottom at box subassembly (2) is fixed in gravity plate box (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921113859.8U CN210590716U (en) | 2019-07-16 | 2019-07-16 | Sludge briquetting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921113859.8U CN210590716U (en) | 2019-07-16 | 2019-07-16 | Sludge briquetting machine |
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| Publication Number | Publication Date |
|---|---|
| CN210590716U true CN210590716U (en) | 2020-05-22 |
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ID=70690419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921113859.8U Active CN210590716U (en) | 2019-07-16 | 2019-07-16 | Sludge briquetting machine |
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| CN (1) | CN210590716U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110435205A (en) * | 2019-07-16 | 2019-11-12 | 宜昌力帝环保机械有限公司 | Sludge cuber and operating method |
| CN112169876A (en) * | 2020-09-19 | 2021-01-05 | 嵇明军 | Automatic crushing treatment equipment for coating |
-
2019
- 2019-07-16 CN CN201921113859.8U patent/CN210590716U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110435205A (en) * | 2019-07-16 | 2019-11-12 | 宜昌力帝环保机械有限公司 | Sludge cuber and operating method |
| CN110435205B (en) * | 2019-07-16 | 2024-06-18 | 宜昌力帝环保机械有限公司 | Sludge briquetting machine and method of operation |
| CN112169876A (en) * | 2020-09-19 | 2021-01-05 | 嵇明军 | Automatic crushing treatment equipment for coating |
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