CN210590018U - Full-automatic batching device for distributing auxiliary materials in earlier stage of rubber banburying - Google Patents
Full-automatic batching device for distributing auxiliary materials in earlier stage of rubber banburying Download PDFInfo
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- CN210590018U CN210590018U CN201921355951.5U CN201921355951U CN210590018U CN 210590018 U CN210590018 U CN 210590018U CN 201921355951 U CN201921355951 U CN 201921355951U CN 210590018 U CN210590018 U CN 210590018U
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Abstract
The utility model relates to a full-automatic batching device for the distribution of auxiliary materials in the early stage of rubber banburying, wherein the full-automatic batching device for the distribution of the auxiliary materials in the early stage of rubber banburying comprises a storage mechanism and a receiving mechanism which are controlled by a main control module; the material storage mechanism comprises a material storage rotary table, a material storage motor electrically connected with the main control module, and a plurality of material discharge assemblies uniformly distributed on the material storage rotary table; the discharging assembly is suitable for weighing materials with corresponding weights and caching the materials at the bottom; the material storage motor is suitable for driving the material storage rotary table to rotate so as to drive the corresponding material discharge assembly to rotate to a material discharge position; the material receiving mechanism comprises a material receiving turntable, a material receiving motor and a plurality of material receiving barrels uniformly distributed on the material receiving turntable; the discharging assembly is suitable for opening the discharging hole so as to fill corresponding materials into the receiving barrel; connect the material motor drive to connect the material carousel to rotate in order to switch and connect the material bucket, solved the unsafe problem of artifical batching to realize automatic dosing, improve batching efficiency and batching degree of accuracy.
Description
Technical Field
The utility model relates to a full automatic blending device is used in auxiliary material distribution in earlier stage of rubber banburying.
Background
The former feed preparation (various rubber auxiliary agent powders) work of banburying of rubber at present comprises ordinary weighing apparatus (electronic scale), weighing container (discharge box, flourishing pocket) and personnel, connects the weight of material through weighing, if overweight then the manual work ladles out, if too light then continues reinforced, and such mode batching precision is lower, and the mode of the weight of material makes batching efficiency greatly reduced in its of manual regulation and control.
In order to solve the problems, a novel full-automatic batching device for distributing auxiliary materials in the early stage of rubber banburying needs to be designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a rubber banburying auxiliary material distribution in earlier stage uses full-automatic dosing unit, has solved the unsafe problem of artifical batching.
In order to solve the technical problem, the utility model provides a full-automatic batching device for distributing auxiliary materials in the early stage of rubber banburying, which comprises,
the main control module is used for controlling the material storage mechanism and the material receiving mechanism;
the material storage mechanism comprises a material storage rotary table, a material storage motor electrically connected with the main control module, and a plurality of material discharge assemblies uniformly distributed on the material storage rotary table; wherein
The discharging assembly is suitable for weighing materials with corresponding weights and caching the materials at the bottom;
the material storage motor is suitable for driving the material storage rotary table to rotate so as to drive the corresponding material discharge assembly to rotate to a material discharge position;
the material receiving mechanism comprises a material receiving rotary disc, a material receiving motor electrically connected with the main control module, and a plurality of material receiving barrels uniformly distributed on the material receiving rotary disc; wherein
The discharging assembly is suitable for opening the discharging port to fill corresponding materials into the receiving barrel;
the material receiving motor drives the material receiving turntable to rotate so as to switch the material receiving barrel.
Furthermore, the discharging component comprises a storage hopper fixed with the storage turntable, a feeding part electrically connected with the main control module and a cylinder body suitable for caching materials, the bottom of the feeding part is provided with an electromagnetic valve electrically connected with the main control module, a sealing part is arranged at a discharging port at the lower end of the cylinder body, and a weighing sensor is arranged at the upper end of the cylinder body; wherein
The weighing sensor is suitable for detecting the mass of the materials in the cylinder;
when the mass of the materials in the barrel is smaller than a preset threshold value, the electromagnetic valve is opened, and the feeding part is suitable for feeding the materials in the storage hopper into the barrel;
when the material quality in the barrel is equal to a preset threshold value, the electromagnetic valve is closed, and the sealing part is opened, so that the material falls into the material receiving barrel.
Furthermore, the feeding part comprises a feeding barrel communicated with the storage hopper, a screw rod arranged in the feeding barrel and a feeding motor electrically connected with the main control module; wherein
The feeding motor drives the feeding screw rod to rotate so as to drive the materials in the storage hopper to penetrate through the feeding barrel and be cached in the barrel.
Furthermore, a cutter head fixed with an output shaft of the feeding motor is arranged in the storage hopper to break the materials at the joint of the storage hopper and the feeding barrel.
Furthermore, the sealing part comprises a sealing plate hinged at the bottom of the cylinder body, a pull rod with one end hinged at the middle part of the sealing plate, and a sealing push rod motor controlled by the main control module; wherein
The sealing push rod motor is suitable for driving the pull rod to drive the sealing plate to open and close the discharge hole of the cylinder.
Further, material storage racks are uniformly distributed on the inner ring of the lower surface of the material storage turntable in the circumferential direction;
the storage motor is meshed with the storage rack through the storage gear to drive the storage rotary table to rotate.
Furthermore, material receiving racks are uniformly distributed on the inner ring of the lower surface of the material receiving turntable;
the material receiving motor is meshed with the material receiving rack through the material receiving gear to drive the material receiving rotary disc to rotate.
The utility model has the advantages that the utility model discloses a full-automatic batching device is used in auxiliary material distribution in earlier stage of rubber banburying, the material of corresponding weight is weighed and cached in the bottom through the discharging component; the material storage motor drives the material storage rotary table to rotate so as to drive the corresponding material discharge assembly to rotate to a material discharge position; opening a discharge hole through the discharge assembly to fill corresponding materials into the material receiving barrel; connect the material motor drive to connect the material carousel to rotate in order to switch and connect the material bucket, and then automatic dosing.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a front view of a preferred embodiment of the fully automatic batching device for distributing auxiliary materials in the early stage of rubber banburying of the utility model;
FIG. 2 is a top view of a preferred embodiment of the magazine of the present invention;
fig. 3 is a top view of a preferred embodiment of the receiving structure of the present invention;
FIG. 4 is a front view of a preferred embodiment of the take-off assembly of the present invention;
fig. 5 is a front view of a preferred embodiment of the seal of the present invention.
In the figure:
the device comprises a storage mechanism 1, a storage rotary disc 11, a storage rack 111, a storage motor 12, a storage gear 121, a discharge assembly 13, a storage hopper 131, a feeding part 132, a feeding barrel 1321, a screw 1322, a feeding motor 1323, a barrel 133, a solenoid valve 134, a sealing part 135, a sealing plate 1351, a pull rod 1352, a sealing push rod motor 1353, a weighing sensor 136,
a material receiving mechanism 2, a material receiving rotary disc 21, a material receiving rack 211, a material receiving motor 22, a material receiving gear 221, a material receiving barrel 23,
a cutting head 3.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
Example 1
FIG. 1 is a front view of a preferred embodiment of the fully automatic batching device for distributing auxiliary materials in the early stage of rubber banburying of the utility model;
FIG. 2 is a top view of a preferred embodiment of the magazine of the present invention;
fig. 3 is a top view of the preferred embodiment of the receiving structure of the present invention.
As shown in fig. 1 to fig. 3, the full-automatic batching device for distributing auxiliary materials in the earlier stage of rubber banburying of the embodiment includes a main control module, a material storing mechanism 1 and a material receiving mechanism 2 controlled by the main control module; the material storage mechanism 1 comprises a material storage rotary table 11, a material storage motor 12 electrically connected with the main control module, and a plurality of material discharge assemblies 13 uniformly distributed on the material storage rotary table 11; wherein the discharging component 13 is suitable for weighing materials with corresponding weight and buffering the materials at the bottom; the material storage motor 12 is suitable for driving the material storage rotary disc 11 to rotate so as to drive the corresponding material discharging assembly 13 to rotate to a material discharging position; the receiving mechanism 2 comprises a receiving turntable 21, a receiving motor 22 electrically connected with the main control module, and a plurality of receiving barrels 23 uniformly distributed on the receiving turntable 21; wherein the discharging assembly 13 is suitable for opening the discharging port to fill the material receiving barrel 23 with the corresponding material; the receiving motor 22 drives the receiving rotary disc 21 to rotate so as to switch the receiving barrel 23, and further, the quantitative batching is automatically carried out.
FIG. 4 is a front view of a preferred embodiment of the take-off assembly of the present invention;
fig. 5 is a front view of a preferred embodiment of the seal of the present invention.
As shown in fig. 4, optionally, the discharging assembly 13 includes a storage bucket 131 fixed to the storage turntable 11, a feeding portion 132 electrically connected to the main control module, and a barrel 133 suitable for storing the material, a solenoid valve 134 electrically connected to the main control module is disposed at the bottom of the feeding portion 132, a sealing portion 135 is disposed at a discharging port at the lower end of the barrel 133, and a weighing sensor 136 is disposed at the upper end of the barrel 133; wherein the load cell 136 is adapted to detect the mass of material within the barrel 133; when the mass of the material in the barrel 133 is less than a preset threshold value, the electromagnetic valve 134 is opened, and the feeding part 132 is suitable for feeding the material in the hopper 131 into the barrel 133; when the mass of the material in the cylinder 133 is equal to the preset threshold, the electromagnetic valve 134 is closed, and the sealing part 135 is opened, so that the material falls into the receiving barrel 23, and further, the quantitative material is put into the receiving barrel 23.
Optionally, the feeding part 132 includes a feeding barrel 1321 communicated with the hopper 131, a screw 1322 arranged in the feeding barrel 1321, and a feeding motor 1323 electrically connected with the main control module; the feeding motor 1323 drives the feeding screw 1322 to rotate so as to drive materials in the storage hopper 131 to pass through the feeding barrel 1321 to be cached in the barrel 133, and further, quantitative materials are cached in the barrel 133 to be discharged, and when the corresponding material discharging is not performed, the weighing and the quantifying can be performed, so that the materials can be directly output during discharging, and the batching efficiency is improved.
FIG. 4 is a front view of a preferred embodiment of the take-off assembly of the present invention;
fig. 5 is a front view of a preferred embodiment of the seal of the present invention.
As shown in fig. 4 and 5, optionally, the sealing part 135 comprises a sealing plate 1351 hinged to the bottom of the cylinder 133, a pull rod 1352 hinged to the middle of the sealing plate 1351 at one end, and a sealing push rod motor 1353 controlled by the main control module; the sealing push rod motor 1353 is adapted to drive the pull rod 1352 to drive the sealing plate 1351 to open and close the discharge port of the cylinder 133, in this embodiment, when the sealing plate 1351 closes the discharge port, the material can be cached in the cylinder 133, and when the sealing plate 1351 opens the discharge port, the material in the cylinder 133 can be discharged.
Optionally, the inner ring of the lower surface of the material storage turntable 11 is circumferentially and uniformly provided with material storage racks 111; the storage motor 12 passes through the meshing of storage gear 121 and storage rack 111 to drive storage carousel 11 and rotate, in this embodiment, the lower extreme outer lane of storage carousel 11 is the smooth surface, and can set up the deflector roll below the smooth surface and rotate in order to support storage carousel 11, rotates to ejection of compact position through the different storage bucket 131 of rotation control of storage motor 12.
Optionally, material receiving racks 211 are uniformly distributed on the inner ring of the lower surface of the material receiving turntable 21; the receiving motor 22 is meshed with the receiving rack 211 through the receiving gear 221 to drive the receiving turntable 21 to rotate, in this embodiment, the lower end outer ring of the receiving turntable 21 is a smooth surface, a guide roller can be arranged below the smooth surface to support the receiving turntable 21 to rotate, and the receiving barrel 23 which is controlled to rotate differently by the receiving motor 22 rotates to a discharging position.
Example 2
On the basis of embodiment 1, in this embodiment 2, a cutter head 3 fixed to an output shaft of the feeding motor 1323 is disposed in the storage hopper 131 to break the material at the connection between the storage hopper 131 and the feeding barrel 1321, thereby preventing the material in the storage hopper 131 from blocking the connection between the storage hopper 131 and the feeding barrel 1321.
In this embodiment, host system can but not only be limited to mitsubishi or siemens company's PLC, the utility model discloses do not relate to the improvement to host system circuit itself to and open and close solenoid valve 134 through host system, control pay-off motor 1323 rotates, seal push rod motor 1353 and stretch out and draw back, storage motor 12 rotates, connects material motor 22 to rotate, and detect barrel 133 weight through weighing sensor 136, weighing sensor 136 can but not only be limited to adopting the many HLJ pressure weighing sensor of Mettlerltoni, can choose for use 50KG series.
In summary, in the fully automatic batching device for the auxiliary materials in the early stage of rubber banburying of this embodiment, the electromagnetic valve 134 is opened, the material in the storage hopper 131 is driven by the feeding screw 1322 driven by the feeding motor 1323 to pass through the electromagnetic valve 134 and enter the barrel 133 to be stacked on the sealing plate 1351, when the weighing sensor 136 detects that the material in the barrel 133 reaches the preset threshold value, the main control module controls the electromagnetic valve 134 to be closed, the storage motor 12 drives the storage turntable 11 to drive the storage hopper 131 filled with the corresponding material to the discharging position, the sealing push rod motor 1353 is controlled to open the sealing plate 1351 to make the material fall into the receiving barrel 23, the sealing plate 1351 is closed, the storage motor 12 drives the next storage hopper 131 to rotate to the discharging position through the storage turntable 11 to wait for discharging, the receiving motor 22 drives the next receiving barrel 23 to rotate to the discharging position through the receiving turntable 21 to wait for receiving material, and further realize automatic batching, the batching accuracy is improved.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (7)
1. A full-automatic batching device for the auxiliary material distribution in the early stage of rubber banburying is characterized by comprising,
the main control module is used for controlling the material storage mechanism and the material receiving mechanism;
the material storage mechanism comprises a material storage rotary table, a material storage motor electrically connected with the main control module, and a plurality of material discharge assemblies uniformly distributed on the material storage rotary table; wherein
The discharging assembly is suitable for weighing materials with corresponding weights and caching the materials at the bottom;
the material storage motor is suitable for driving the material storage rotary table to rotate so as to drive the corresponding material discharge assembly to rotate to a material discharge position;
the material receiving mechanism comprises a material receiving rotary disc, a material receiving motor electrically connected with the main control module, and a plurality of material receiving barrels uniformly distributed on the material receiving rotary disc; wherein
The discharging assembly is suitable for opening the discharging port to fill corresponding materials into the receiving barrel;
the material receiving motor drives the material receiving turntable to rotate so as to switch the material receiving barrel.
2. The full-automatic batching device for auxiliary materials in the early stage of rubber banburying as claimed in claim 1,
the discharging assembly comprises a storage hopper fixed with the storage turntable, a feeding part electrically connected with the main control module and a barrel suitable for caching materials, the bottom of the feeding part is provided with an electromagnetic valve electrically connected with the main control module, a sealing part is arranged at a discharging port at the lower end of the barrel, and a weighing sensor is arranged at the upper end of the barrel; wherein
The weighing sensor is suitable for detecting the mass of the materials in the cylinder;
when the mass of the materials in the barrel is smaller than a preset threshold value, the electromagnetic valve is opened, and the feeding part is suitable for feeding the materials in the storage hopper into the barrel;
when the material quality in the barrel is equal to a preset threshold value, the electromagnetic valve is closed, and the sealing part is opened, so that the material falls into the material receiving barrel.
3. The full-automatic batching device for auxiliary materials in the early stage of rubber banburying as claimed in claim 2,
the feeding part comprises a feeding barrel communicated with the storage hopper, a screw rod arranged in the feeding barrel and a feeding motor electrically connected with the main control module; wherein
The feeding motor drives the feeding screw rod to rotate so as to drive the materials in the storage hopper to penetrate through the feeding barrel and be cached in the barrel.
4. The full-automatic batching device for auxiliary materials in the early stage of rubber banburying as claimed in claim 3,
a cutter head fixed with an output shaft of the feeding motor is arranged in the storage hopper to break the materials at the joint of the storage hopper and the feeding barrel.
5. The full-automatic batching device for auxiliary materials in the early stage of rubber banburying as claimed in claim 4,
the sealing part comprises a sealing plate hinged to the bottom of the cylinder, a pull rod with one end hinged to the middle of the sealing plate, and a sealing push rod motor controlled by the main control module; wherein
The sealing push rod motor is suitable for driving the pull rod to drive the sealing plate to open and close the discharge hole of the cylinder.
6. The full-automatic batching device for auxiliary materials in the early stage of rubber banburying as claimed in claim 1,
the inner ring of the lower surface of the material storage turntable is circumferentially and uniformly provided with material storage racks;
the storage motor is meshed with the storage rack through the storage gear to drive the storage rotary table to rotate.
7. The full-automatic batching device for auxiliary materials in the early stage of rubber banburying as claimed in claim 1,
material receiving racks are uniformly distributed on the inner ring of the lower surface of the material receiving turntable;
the material receiving motor is meshed with the material receiving rack through the material receiving gear to drive the material receiving rotary disc to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921355951.5U CN210590018U (en) | 2019-08-20 | 2019-08-20 | Full-automatic batching device for distributing auxiliary materials in earlier stage of rubber banburying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921355951.5U CN210590018U (en) | 2019-08-20 | 2019-08-20 | Full-automatic batching device for distributing auxiliary materials in earlier stage of rubber banburying |
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| CN210590018U true CN210590018U (en) | 2020-05-22 |
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| CN201921355951.5U Active CN210590018U (en) | 2019-08-20 | 2019-08-20 | Full-automatic batching device for distributing auxiliary materials in earlier stage of rubber banburying |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117007163A (en) * | 2023-10-07 | 2023-11-07 | 常州山水橡胶科技有限公司 | Powder closed-loop weighing method and system |
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2019
- 2019-08-20 CN CN201921355951.5U patent/CN210590018U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117007163A (en) * | 2023-10-07 | 2023-11-07 | 常州山水橡胶科技有限公司 | Powder closed-loop weighing method and system |
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