CN104555356B - The continuous carrying method of accurate weighing - Google Patents

The continuous carrying method of accurate weighing Download PDF

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Publication number
CN104555356B
CN104555356B CN201410726345.5A CN201410726345A CN104555356B CN 104555356 B CN104555356 B CN 104555356B CN 201410726345 A CN201410726345 A CN 201410726345A CN 104555356 B CN104555356 B CN 104555356B
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weighing
hopper
feeding
gate
cutting plate
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CN104555356A (en
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贾宏禹
周思柱
华剑
李美求
黄天成
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Yangtze University
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Yangtze University
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Abstract

A kind of continuous carrying method of accurate weighing, including a feeding-distribution device, multiple hoppers of weighing are positioned at below feeding-distribution device, and supplying step is: one, feed conveying device passes through feeding-distribution device to one of them hopper delivery of weighing to setting value;Two, it is switched to another hopper delivery of weighing to setting value by cutting plate;While cutting plate has switched, hopper of weighing formerly is then opened the gate of discharge gate and is started feed, according to the aperture of the Weight control gate that hopper of weighing formerly deducts, with accurate feeding;Three, the weight deducted when hopper of weighing formerly reaches setting value, the closing gate of hopper of weighing formerly, after weigh the gate opening feed of hopper, feed conveying device is switched to hopper delivery of weighing formerly by the cutting plate in feeding-distribution device;By the circulation of above step, it is achieved accurate feeding under the operating mode of conveying continuously.The present invention is by using above step, it is achieved accurate weighing, continuous feeding.

Description

The continuous carrying method of accurate weighing
Technical field
The present invention relates to accurate transportation art, particularly a kind of continuous carrying method of accurate weighing.
Background technology
In the field needing continuous batching, such as raw-food material dispensing, forage compounding, composite chemical fertilizer dispensing, for making the feed proportioning of glass magnesium board, and for making the feed proportioning of quartz plate, typically require accurate weighing, existing continuous weighing apparatus, the monolateral suspensions using belt-like scale weigh structure more, there is problems of precision poor, and usual error is about the 5% of gross weight.Also there is the accurate weighing hopper using multi-point support, but be because the finite capacity of hopper, it is difficult to realize material and carry continuously.
Chinese patent 2008800064684 provides a kind of hopper, hopper unit and combined metering device, disclose the combination of feed hopper and weigh-hatching plant, can realize weighing the most accurately, but in this device, needing to provide a feed hopper for each weigh-hatching plant, structure is complex, and this weigh-hatching plant uses cantilever and weighs mode, error is relatively large, and the driving means that weigh-hatching plant bottom gate is opened is arranged in frame, also can affect the degree of accuracy of weighing.
Summary of the invention
The technical problem to be solved is to provide a kind of continuous carrying method of accurate weighing, under conveying operating mode continuously, realizes accurate feeding with relatively low cost.
For solving above-mentioned technical problem, the technical solution adopted in the present invention is: a kind of continuous carrying method of accurate weighing, including a feeding-distribution device, feeding-distribution device is provided with and is connected with the driving means driving cutting plate action by drive mechanism to the cutting plate of different discharging opening feedings, cutting plate for switching;
Multiple hoppers of weighing are positioned at below feeding-distribution device, and corresponding with the discharging opening of feeding-distribution device;
The discharge gate of multiple hoppers of weighing is provided with the proportion adjustment gate of scalable aperture size, and described proportion adjustment gate installation is being weighed on hopper;
Supplying step is:
One, feed conveying device passes through feeding-distribution device to one of them hopper delivery of weighing to setting value;
Two, it is switched to another hopper delivery of weighing to setting value by cutting plate;While cutting plate has switched, hopper of weighing formerly is then opened the gate of discharge gate and is started feed, according to the aperture of the Weight control gate that hopper of weighing formerly deducts, with accurate feeding;
Three, the weight deducted when hopper of weighing formerly reaches setting value, the closing gate of hopper of weighing formerly, after weigh the gate opening feed of hopper, feed conveying device is switched to hopper delivery of weighing formerly by the cutting plate in feeding-distribution device;
By the circulation of above step, it is achieved accurate feeding under the operating mode of conveying continuously.
The gate of hopper of weighing formerly is progressively closed, simultaneously after the weigh gate of hopper progressively open, so that feed total amount keeps constant.
In step 2, to posterior hopper delivery of weighing to after setting value, feed conveying device stops feed, and cutting plate is switched to hopper of weighing formerly.
Described cutting plate is arranged on the connecting portion between each discharging opening by rotating shaft;Rotating shaft end head is installed with driving wheel, and driving wheel is connected with driven pulley by flexible drive parts, and linear drive apparatus is connected with flexible drive parts.
In described linear drive apparatus is the cylinder body of hydraulic cylinder or cylinder, hydraulic cylinder or cylinder, piston two ends are rod chamber.
It is provided with stock guide in the lower section within the sub-material bucket of feeding-distribution device.
The described shape that cutting plate cross section is medial recess, the cross section of stock guide is also the shape of corresponding medial recess.
Described hopper of weighing is bearing in frame by multiple LOAD CELLSs respectively.
The cross section of described hopper of weighing is semicircle.
The discharge gate of multiple hoppers of weighing is adjacent to each other.
The continuous carrying method of a kind of accurate weighing that the present invention provides, by using above step, it is achieved accurate weighing, continuous feeding, less by external environment condition disturbance, weighing precision is directly determined by the precision of LOAD CELLS, can reach gross weight 0.05%.And simple in construction, cost is relatively low, is suitable in production line balance needing the occasion of accurate dosing continuous feeding.
Accompanying drawing explanation
The invention will be further described with embodiment below in conjunction with the accompanying drawings:
Fig. 1 is the continuous feeding schematic flow sheet of the present invention.
Fig. 2 is the A-A sectional structure schematic diagram in Fig. 1.
Fig. 3 is another embodiment of the present invention main TV structure schematic diagram.
Fig. 4 is the side view of Fig. 3.
Fig. 5 is the B-B sectional structure schematic diagram in Fig. 4.
Fig. 6 is to use flexible drive parts to drive the partial enlarged drawing of structure in the present invention.
In figure: feeding-distribution device 1, sub-material bucket 101, stock guide 102, cutting plate 103, driving wheel 104, driven pulley 105, drive cylinder 106, flexible drive parts 107, first discharging opening 108, the second discharging opening 109, rotating shaft 110, first weighs hopper 2, LOAD CELLS 21, gate 22, first discharge gate 23, the second discharge gate 23', second weighs hopper 2', dispensing conveyer device 3, feed conveying device 4, frame 5.
Detailed description of the invention
Embodiment 1:
In Fig. 1,3,4, a kind of accurate weighing continuous conveying device, including a feeding-distribution device 1, feeding-distribution device 1 is provided with and is connected with the driving means driving cutting plate 103 action by drive mechanism to the cutting plate 103 of different discharging opening feedings, cutting plate 103 for switching;
Multiple hoppers of weighing are positioned at below feeding-distribution device, and corresponding with the discharging opening of feeding-distribution device 1.Thus structure, by feeding-distribution device 1 to each hopper feed in turn of weighing, then each hopper of weighing passes through subtractive way continuously to the continuous accurate feeding of dispensing conveyer device 3 after accurate weighing.Thus the accurate weighing realizing material carries continuously.
Described cutting plate 103 is arranged on the connecting portion between each discharging opening by rotating shaft 110.As shown in Fig. 1,3,4, cutting plate 103 is fixing with rotating shaft 110 to be connected, and rotating shaft 110 is bearing on sub-material bucket 101 by bearing.Thus structure, it is simple to cutting plate 103, by rotating, switches the incline direction of cutting plate 103, thus alternately to the first discharging opening 108 and the second discharging opening 109 feed.
Preferably in structure such as Fig. 5, rotating shaft 110 termination is installed with driving wheel 104, and driving wheel 104 is connected with driven pulley 105 by flexible drive parts 107, and linear drive apparatus is connected with flexible drive parts 107.Flexible drive parts 107 in this example is belt, cog belt or chain, and corresponding driving wheel 104 and driven pulley 105 are then belt pulley, gear or sprocket wheel.Linear drive apparatus is then linear electric motors, cylinder, hydraulic cylinder.Preferred cylinder in this example.In this example, by chain-drive mechanism or belt gear, the linear motion driving cylinder 106 being converted to rotary motion, especially in transformation process, flexible drive parts 107 has the characteristic of buffering and avoids damaging parts.In Fig. 6, when the piston rod driving cylinder 106 stretches out, drive flexible drive parts 107 is to left movement, thus drives drivewheel 104 to rotate counterclockwise, rotating shaft 110 and the corresponding rotation counterclockwise of cutting plate 103, thus completes the switching of cutting plate 103.Further preferred, drive the two ends in cylinder 106 cylinder to be rod chamber, i.e. drive the piston rod of cylinder 106 the most all to run through whole cylinder body, thus structure, guarantee that speed when cutting plate 103 switches to both sides is identical, thus improve weighing precision.
Optional structure is: rotating shaft 110 termination is installed with the connecting rod vertical with rotating shaft 110, linear drive apparatus and rod hinge connection.But in the structure shown here, cutting plate 103 rotate to be variable motion, the impact of stream symmetry heavy burder bucket can be affected, thus affect weighing precision.And using driving cylinder 106 to drive the reciprocating mode of flexible drive parts 107, then cutting plate 103 is uniform motion.Cutting plate 103 can be avoided to make stream symmetry heavy burder bucket shape become temporary impact because of variable motion, thus affect the degree of accuracy of weighing.
Preferably in scheme, such as Fig. 1, in 4, it is provided with stock guide 102 in the lower section within the sub-material bucket 101 of feeding-distribution device 1.Stock guide 102 in this example is arranged in sub-material bucket 101 and the first discharging opening 108 and both sides of the second discharging opening 109 connecting portion.Thus structure, it is to avoid material from leakage is caused in the gap between cutting plate 103 and sub-material bucket 101, so that weighing inaccurate.In the present invention, the advantage of feeding-distribution device 1 is that switching control is convenient, without material leakage, thus is beneficial to measure accurately, requires low to parts size precision.
In further preferred scheme, described cutting plate 103 cross section is the shape of medial recess, such as circular arc, " V " shape, " u "-shaped or rectangle, and the cross section of stock guide 102 is also the shape of corresponding medial recess.Thus structure, in Flow of Goods and Materials, material concentrates on the axis of cutting plate 103, thus reduces the seal request between the housing of cutting plate 103 and feeding-distribution device 1.
In Fig. 1 ~ 4, described hopper of weighing is bearing in frame 5 by multiple LOAD CELLSs respectively.Outer wall at hopper of weighing is provided with gripper shoe, is additionally provided with reinforcement between the outer wall of gripper shoe and hopper of weighing, and is provided with backing plate in frame 5, and LOAD CELLS 21 is arranged between gripper shoe and backing plate.Preferably, the periphery between gripper shoe and backing plate is additionally provided with flexible boot, is polluted protecting LOAD CELLS 21 to avoid by dust.
Thus structure, the mode using integration cumulative during metering obtains gross weight, it is to avoid force transmission mechanism, such as cantilever mechanism or leverage weighing precision impacts.
Preferably in scheme such as Fig. 2, the cross section of described hopper of weighing is semicircle.Thus structure, it is simple to the discharge gate of the hopper that makes to weigh is adjacent to each other.
The discharge gate of multiple hoppers of weighing is adjacent to each other.Thus structure, makes two materials weighing in hopper fall as far as possible position identical on dispensing conveyer device 3, to realize continuous print accurate dosing with the raw material that carrying on dispensing conveyer device 3.
Preferably scheme such as Fig. 1, in 3, discharge gate is provided with the proportion adjustment gate of scalable aperture size, and described proportion adjustment gate installation is being weighed on hopper.Such as by cylinder or the ram position of hydraulic cylinder regulating gate, thus control aperture size.Thus structure, it is achieved the accurate discharge automatically controlled.
Embodiment 2:
On the basis of embodiment 1, more specifically structure is: a kind of accurate weighing continuous conveying device as shown in Fig. 1,2,6, feeding-distribution device 1 is arranged over feed conveying device 4, and described feed conveying device 4 includes belt feeder, screw feeder, elevator bucket or burying scraper.Preferably by frequency conversion motor or the belt feeder of the adjustable speed of Serve Motor Control, screw feeder, elevator bucket or burying scraper, in order to realize automatically controlling.
In feeding-distribution device 1, top is sub-material bucket 101, and bottom is respectively equipped with the first discharging opening 108 and the second discharging opening 109, and cutting plate 103 is arranged on the connecting portion between each discharging opening, as shown in Figure 1 by rotating shaft 110.Rotating shaft 110 termination is installed with driving wheel 104, and driving wheel 104 is connected with driven pulley 105 by flexible drive parts 107, drives cylinder 106 to be connected with flexible drive parts 107.
It is provided with stock guide 102 in the lower section within the sub-material bucket 101 of feeding-distribution device 1.Stock guide 102 is arranged on sub-material bucket 101 and the first discharging opening 108 and both sides of the second discharging opening 109 connecting portion.Described cutting plate 103 cross section is the shape of medial recess.The cross section of stock guide 102 is also the shape of corresponding medial recess.
It is respectively arranged below with the first hopper 2 and second of weighing at the first discharging opening 108 and the second discharging opening 109 to weigh hopper 2', first the hopper 2 and second hopper 2' that weighs that weighs is bearing in frame 5 by multiple LOAD CELLSs 21 respectively, in this example, the first hopper 2 hopper 2' level cross-sectionn of weighing with second of weighing becomes semicircle, as shown in Figure 2, first the hopper 2 and second hopper 2' that weighs that weighs is combined into a circle.The weigh second discharge gate 23' of hopper 2' of first the first discharge gate 23 and second weighing hopper 2 is adjacent to each other so that the position that falls on dispensing conveyer device 3 of material closer to.So that the dispensing in continuous conveying process is the most accurate.
In this example, first the hopper 2 and second hopper 2' that weighs that weighs is arranged in the both sides of dispensing conveyer device 3, and correspondingly the first discharging opening 108 of feeding-distribution device 1 and the second discharging opening 109 are also in the both sides of dispensing conveyer device 3, as shown in fig. 1, this structure is relatively simple, it is easy to accomplish.
A kind of continuous carrying method of accurate weighing, in Fig. 1, feed conveying device 4 is fed in sub-material bucket 101, now cutting plate 103 tilts to the right, material exports from the second discharging opening 109 through sub-material bucket 101, the stock guide 102 in left side and cutting plate 103, enters into second and weighs in hopper 2', when LOAD CELLS 21 transmission to the gravimetric value signal controlling device reaches preset value, the such as second maximum size 100kg weighing hopper 2', this value does not comprise the second weight weighing hopper 2' and adnexa thereof.
The piston rod driving cylinder 106 is retracted, flexible drive parts 107 is driven to rotate the most counterclockwise, driving wheel 104 is corresponding to be rotated counterclockwise, cutting plate 103 is driven to be tilted to the left, material now exports through stock guide 102, cutting plate 103, first discharging opening 108 on right side from sub-material bucket 101, enter into first and weigh in hopper 2, first LOAD CELLS 21 below hopper 2 of weighing starts to obtain weight signal and sends to controlling device, until after weight signal reaches setting value, the such as first maximum size 100kg weighing hopper 2.Feed conveying device 4 stops feed, and cutting plate 103 switches to the second discharging opening 109.Second gate 22 below hopper 2' of weighing starts to dispensing conveyer device 3 feed simultaneously, generally on dispensing conveyer device 3, there is unclassified stores, send into continuous mixing device after the accurate proportioning of material that the hopper 2' that weighs with second to mix, to guarantee that material proportion is the most accurate.Now weight signal is persistently sent to control device by the second LOAD CELLS 21 weighing hopper 2', aperture by automaton regulating gate 22, realize to dispensing conveyer device 3 accurate feeding, the closed loop control of gate 22 is i.e. realized by LOAD CELLS 21, set a feeding rate interval value, ratio when the weight reduced value in hopper of weighing Yu time, i.e. feeding rate is higher than the interval value upper limit, then the aperture of gate 22 is reduced, and when feeding rate is less than interval value lower limit, then the aperture of gate 22 is increased, and within feeding rate is positioned at interval value, the most do not change the aperture of gate 22, to avoid frequently regulating.
The weight signal sent when the second LOAD CELLS 21 weighing hopper 2' reaches default lower limit, such as 5kg, now the second material weighed in hopper 2' is close to emptying, progressively weigh second the closing gate of hopper 2', the most progressively open the first gate weighing hopper 2 simultaneously, make now to keep constant to the feed total amount of dispensing conveyer device 3, when the second hopper 2' gate of weighing completely closes, continue to second weigh hopper 2' charging, so move in circles, it is achieved the accurate weighing continuous batching conveying on streamline.
Second weighs remaining material, such as 1kg in hopper 2', when continuing material feeding, does not affect the second weight setpoint value of maximum size weighing hopper 2', when the most still material feeding is weighed into 100kg, starts switching or feed conveying device 4 stops feed.But when in the controls feed weight being added up, all remaining weight of material in hopper of weighing is deducted every time, i.e. when leftover materials are 1kg, the most cumulative actual supplied materials weight is 100+X-1, and wherein X is to start switching to continue to the material from feeding-distribution device 1 later.Thus method, while guaranteeing accurate feeding, it is ensured that the accurate of feed gravimetric value of adding up.
Embodiment 3:
On the basis of embodiment 1, a kind of accurate weighing continuous conveying device as shown in Fig. 1,2,6, feeding-distribution device 1 is arranged over feed conveying device 4, and described feed conveying device 4 includes belt feeder, screw feeder, elevator bucket or burying scraper.
In feeding-distribution device 1, top is sub-material bucket 101, and bottom is respectively equipped with the first discharging opening 108 and the second discharging opening 109, and cutting plate 103 is arranged on the connecting portion between each discharging opening, as shown in Figure 1 by rotating shaft 110.Rotating shaft 110 termination is installed with driving wheel 104, and driving wheel 104 is connected with driven pulley 105 by flexible drive parts 107, drives cylinder 106 to be connected with flexible drive parts 107.
It is provided with stock guide 102 in the lower section within the sub-material bucket 101 of feeding-distribution device 1.Stock guide 102 is arranged in sub-material bucket 101 and the first discharging opening 108 and both sides of the second discharging opening 109 connecting portion.Described cutting plate 103 cross section is the shape of medial recess.The cross section of stock guide 102 is also the shape of corresponding medial recess.
It is respectively arranged below with the first hopper 2 and second of weighing at the first discharging opening 108 and the second discharging opening 109 to weigh hopper 2', first the hopper 2 and second hopper 2' that weighs that weighs is bearing in frame 5 by multiple LOAD CELLSs 21 respectively, in this example, the first hopper 2 hopper 2' level cross-sectionn of weighing with second of weighing becomes semicircle, as shown in Figure 2, first the hopper 2 and second hopper 2' that weighs that weighs is combined into a circle.The weigh second discharge gate 23' of hopper 2' of first the first discharge gate 23 and second weighing hopper 2 is adjacent to each other so that the position that falls on dispensing conveyer device 3 of material closer to.So that the dispensing in continuous conveying process is the most accurate.
In the scheme optimized further, in this example, the first discharging opening 108 and second discharging opening 109 of feeding-distribution device 1 are provided with the buffer board 111 along dispensing conveyer device 3 direction, the buffer board 111 of the first discharging opening 108 and the second discharging opening 109 is respectively facing the front and back of dispensing conveyer device 3, stream is made to turn in this place by buffer board 111, to reduce the impact of material symmetry heavy burder bucket.
In this example, first the hopper 2 and second hopper 2' that weighs that weighs is placed along direction before and after dispensing conveyer device 3, as shown in Fig. 3 ~ 5.Thus structure, adapts to the occasion of particular/special requirement, such as, require that material must fall in the occasion of dispensing conveyer device 3 centre.
The operational approach step of this example is identical with enforcement 2.
The above embodiments are only the preferred technical solution of the present invention; and it is not construed as the restriction for the present invention; the technical scheme that protection scope of the present invention should be recorded with claim, is protection domain including the equivalents of technical characteristic in the technical scheme that claim is recorded.Equivalent the most in this range is improved, also within protection scope of the present invention.

Claims (10)

1. the continuous carrying method of accurate weighing, it is characterized in that: include a feeding-distribution device (1), feeding-distribution device (1) is provided with and is connected with the driving means driving cutting plate (103) action by drive mechanism to the cutting plate (103) of different discharging opening feedings, cutting plate (103) for switching;Multiple hoppers of weighing are positioned at below feeding-distribution device, and corresponding with the discharging opening of feeding-distribution device (1);The discharge gate of multiple hoppers of weighing is provided with the proportion adjustment gate of scalable aperture size, and described proportion adjustment gate installation is being weighed on hopper;
Supplying step is:
One, feed conveying device (4) passes through feeding-distribution device (1) to one of them hopper delivery of weighing to setting value;
Two, it is switched to another hopper delivery of weighing to setting value by cutting plate (103);While cutting plate (103) has switched, hopper of weighing formerly is then opened the gate of discharge gate and is started feed, according to the aperture of the Weight control gate that hopper of weighing formerly deducts, with accurate feeding;
Three, the weight deducted when hopper of weighing formerly reaches setting value, the closing gate of hopper of weighing formerly, weighing after the gate opening feed of hopper, feed conveying device (4) is switched to hopper delivery of weighing formerly by the cutting plate (103) in feeding-distribution device (1);
By the circulation of above step, it is achieved accurate feeding under the operating mode of conveying continuously.
A kind of continuous carrying method of accurate weighing the most according to claim 1, is characterized in that: the gate of hopper of weighing formerly is progressively closed, simultaneously after the weigh gate of hopper progressively open, so that feed total amount keeps constant.
A kind of continuous carrying method of accurate weighing the most according to claim 1, is characterized in that: in step 2, and to posterior hopper delivery of weighing to after setting value, feed conveying device (4) stops feed, and cutting plate (103) is switched to hopper of weighing formerly.
A kind of continuous carrying method of accurate weighing the most according to claim 1, is characterized in that: described cutting plate (103) is arranged on the connecting portion between each discharging opening by rotating shaft (110);Rotating shaft (110) termination is installed with driving wheel (104), and driving wheel (104) is connected with driven pulley (105) by flexible drive parts (107), and linear drive apparatus is connected with flexible drive parts (107).
A kind of continuous carrying method of accurate weighing the most according to claim 4, is characterized in that: in described linear drive apparatus is the cylinder body of hydraulic cylinder or cylinder, hydraulic cylinder or cylinder, piston two ends are rod chamber.
A kind of continuous carrying method of accurate weighing the most according to claim 1, is characterized in that: the lower section internal at the sub-material bucket (101) of feeding-distribution device (1) is provided with stock guide (102).
A kind of continuous carrying method of accurate weighing the most according to claim 6, is characterized in that: described cutting plate (103) cross section is the shape of medial recess, the cross section of stock guide (102) is also the shape of corresponding medial recess.
A kind of continuous carrying method of accurate weighing the most according to claim 1, is characterized in that: described hopper of weighing is bearing in frame (5) by multiple LOAD CELLSs respectively.
A kind of continuous carrying method of accurate weighing the most according to claim 1, is characterized in that: the cross section of described hopper of weighing is semicircle.
10. according to the continuous carrying method of a kind of accurate weighing described in claim 1 or 8, it is characterized in that: the discharge gate of multiple hoppers of weighing is adjacent to each other.
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CN109335745B (en) * 2018-10-10 2021-01-08 天地科技股份有限公司 Automobile loading station and method for continuous dynamic weighing
CN111115173B (en) * 2019-12-31 2022-05-17 芜湖哈特机器人产业技术研究院有限公司 Automatic feeding system of water pump blade
CN112159883B (en) * 2020-09-25 2022-06-21 三明学院 LF refining device
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CN113148594B (en) * 2021-04-14 2022-07-29 交通运输部天津水运工程科学研究所 Automatic control system and control method for flow of bulk cargo unloading hopper group at port
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