CN210584598U

CN210584598U - Energy-efficient carrageenan boils mucilage binding and puts

Info

Publication number: CN210584598U
Application number: CN201920527510.2U
Authority: CN
Inventors: 王沧涵
Original assignee: Zhenpai Fujian Marine Biotechnology Co Ltd
Current assignee: Zhenpai Fujian Marine Biotechnology Co Ltd
Priority date: 2019-04-17
Filing date: 2019-04-17
Publication date: 2020-05-22
Anticipated expiration: 2029-04-17

Abstract

The utility model provides a high-efficiency energy-saving carrageenan boiling device, which comprises a tank body and a tank cover, wherein the tank cover is sequentially provided with a tank cover stainless steel plate layer I, a tank cover rock wool plate layer and a tank cover stainless steel plate layer II from bottom to top, the tank cover is provided with a feeding pipe, a liquid inlet pipe and a reflux condenser, the cylindrical part of the tank body is sequentially provided with a cylindrical part inner container and a heating layer from inside to outside, the protective frame is internally provided with a main rotating shaft, the main rotating shaft is fixed with a main bevel gear, an auxiliary bevel gear is meshed on the main bevel gear, a stirring shaft is fixed at the lower end of the auxiliary bevel gear, stirring blades are installed at the bottom end of the stirring shaft, and an output shaft of a motor is connected with the main rotating shaft. The utility model discloses it is effectual to keep warm, and the heat gives off fewly, and energy-concerving and environment-protective, stirring effect is better.

Description

Energy-efficient carrageenan boils mucilage binding and puts

Technical Field

The utility model relates to a carrageenan production technical field, concretely relates to energy-efficient carrageenan boils mucilage binding and puts.

Background

Carrageenan, also known as Eucheuma Gelatinosum gum, Gelidium amansii gum, Carrageenan, is a hydrophilic colloid extracted from red algae such as Eucheuma Gelatinosum, Gelidium amansii, and Carrageenan, and has a chemical structure of calcium, potassium, sodium, and ammonium salts of polysaccharide sulfate ester composed of galactose and dehydrated galactose. The binding form of sulfate ester is classified into K type, I type and L type. Can be widely used for preparing jelly, ice cream, cake, soft candy, can, meat product, eight-treasure porridge, white fungus cubilose, soup food, cold food, etc.

China carrageenan industrial manufacturers mainly focus on Guangdong, Fujian, Hainan and the like. The extraction process of carrageenan comprises the steps of seaweed cleaning, alkali treatment, washing to neutrality, glue boiling, filtration, gelation, strip forming, prepressing, quick freezing, dehydration, strip division, sun drying and the like. Wherein the glue boiling is that the raw materials which are washed to be neutral are proportioned with the purified water, heated, boiled and dissolved, and then added with a proper amount of edible potassium chloride solution to be stirred evenly to prepare glue solution. When boiling the carrageenan, the temperature needs to be raised to a higher temperature until the carrageenan is completely dissolved out. But the length of the boiling time and the variation of the temperature have a great influence on the quality of the product.

SUMMERY OF THE UTILITY MODEL

The utility model provides a high-efficient energy-conserving carrageenan boils mucilage binding and puts, it is effectual to keep warm, and the heat gives off fewly, and is energy-concerving and environment-protective, through at the internal two sets of agitating unit that set up of jar to make stirring effect better, and be favorable to the diffusion of the internal material temperature of warm jar.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a high-efficient energy-conserving carrageenan boils mucilage binding and puts, includes a jar body, cover, be equipped with assorted cover on the jar body, the cover is from supreme cover corrosion resistant plate layer one, cover rock wool board layer, cover corrosion resistant plate layer two of being equipped with in proper order down, be equipped with inlet pipe, feed liquor pipe, reflux condenser on the cover, the jar body is including the cylindric portion that is located the upper portion and the toper portion that is located the lower extreme, the cylindric portion is equipped with cylindric portion inner bag, zone of heating, cylindric portion rock wool board layer one, expanded perlite heat preservation, cylindric portion rock wool board layer two, cylindric portion corrosion resistant plate layer from inside to outside in proper order, the toper portion is equipped with toper portion inner bag, toper portion rock wool board layer, toper portion corrosion resistant plate layer from inside to outside in proper order, the cylindric portion upper end, a main rotating shaft is arranged on one side, close to the motor, in the protective frame, a main bevel gear is fixed at one end, far away from the motor, of the main rotating shaft, an auxiliary bevel gear is meshed with the main bevel gear, a stirring shaft is fixed at the lower end of the auxiliary bevel gear, the stirring shaft extends into the tank body, stirring blades are installed at the bottom end of the stirring shaft, and an output shaft of the motor penetrates through the side wall of the tank body and is connected with the main rotating shaft through a coupler; the bottom end of the conical part is provided with a discharging pipe, and the feeding pipe, the liquid inlet pipe and the discharging pipe are all provided with valves.

Furthermore, a connecting shaft is fixed at the upper end of the auxiliary bevel gear, a connecting seat is fixed on the protective frame corresponding to the connecting shaft, and the upper end of the connecting shaft is rotatably connected with the connecting seat.

Further, the heating layer is an electric heating jacket.

Further, the heating layer comprises a first high-power heating resistance wire and a second low-power heating resistance wire, the first high-power heating resistance wire and the second low-power heating resistance wire are sequentially and alternately wound on the outer side wall of the cylindrical part from top to bottom in a staggered mode, and the first high-power heating resistance wire and the second low-power heating resistance wire are both connected with an external power supply through wires.

Further, a temperature detector is mounted on the conical part.

Furthermore, the lengths of the two stirring shafts are different, one stirring shaft extends to the lower part of the tank body, and the other stirring shaft extends to the middle lower part of the tank body.

Further, a supporting seat is arranged at the bottom of the tank body.

The utility model has the advantages that: the utility model discloses energy-efficient carrageenan boils mucilage binding and puts sets up corresponding heat preservation structure respectively on the cover and jar body, especially to the heat preservation composite bed that sets up rock wool board layer one/expanded perlite heat preservation/rock wool board layer two at jar body barrel part, can play fine heat preservation effect, and the heat gives off fewly, and is energy-concerving and environment-protective. Through set up two sets of agitating unit at jar internal to make the stirring effect better, and be favorable to the diffusion of the internal material temperature of warm jar.

Further, the high-power heating resistance wire I and the low-power heating resistance wire II are sequentially and alternately wound on the outer side wall of the cylindrical part of the tank body from top to bottom in a staggered mode, the high-power heating resistance wire or the low-power heating resistance wire can be selected for heating according to the heating speed, and the heating speed in the tank body can be conveniently regulated and controlled.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a cross-sectional view of the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1A according to the present invention;

fig. 3 is another cross-sectional view of the present invention;

FIG. 4 is an enlarged view of a portion of FIG. 3B according to the present invention;

in the figure: 1. a can lid; 101. a first stainless steel plate layer of the tank cover; 102. a rock wool slab layer of the tank cover; 103. a tank cover stainless steel plate layer II; 104. a feed pipe; 105. a liquid inlet pipe; 106. a reflux condenser; 2. a cylindrical portion; 201. a cylindrical inner container; 202. a heating layer; 2021. heating resistance wires I; 2022. a second heating resistance wire; 203. the cylindrical rock wool slab layer I; 204. An expanded perlite heat-insulating layer; 205. a second rock wool slab with a cylindrical part; 206. a cylindrical stainless steel plate layer; 207. a support frame; 3. a tapered portion; 301. a conical portion inner container; 302. a conical rock wool slab layer; 303. a conical portion stainless steel sheet layer; 304. discharging the material pipe; 4. a motor; 5. A protective frame; 501. a main rotating shaft; 502. a main bevel gear; 503. a secondary bevel gear; 504. a stirring shaft; 505. a stirring blade; 506. a connecting shaft; 507. a connecting seat; 6. a temperature detector.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

As shown in fig. 1-4, an efficient and energy-saving carrageenan boiling device comprises a tank body and a tank cover 1, wherein the tank body is provided with the matched tank cover 1, and the tank cover 1 is sequentially provided with a tank cover stainless steel plate layer I101, a tank cover rock wool plate layer 102 and a tank cover stainless steel plate layer II 103 from bottom to top. Because the cover body is not provided with heating components such as heating resistance wires and the like, the cover body is mainly used for preserving heat at the temperature below 100 ℃, and the cover body is designed into two steel plates with a rock wool plate sandwiched between the two steel plates, so that the structure is simple, and the cover body 1 has better heat preservation performance on liquid in the cover body.

Be equipped with inlet pipe 104, feed liquor pipe 105, reflux condenser 106 on cover 1, be used for adding solid material through inlet pipe 104, through adding liquid materials such as water purification in the feed liquor pipe 105, when jar internal temperature is higher, reflux condenser 106 is used for the condensation reflux. The bottom end of the conical part 3 is provided with a discharging pipe 304 for discharging. The feed pipe 104, the liquid inlet pipe 105 and the discharge pipe 304 are all provided with valves. The bottom of the tank body is provided with a supporting seat.

The tank body comprises a cylindrical part 2 positioned at the upper part and a conical part 3 positioned at the lower end, the cylindrical part 2 is sequentially provided with a cylindrical part inner container 201, a heating layer 202, a cylindrical part rock wool slab I203, an expanded perlite insulation layer 204, a cylindrical part rock wool slab II 205 and a cylindrical part stainless steel slab 206 from inside to outside, and as the heating layer and a common heating layer such as an electric heating jacket (a conventional electric heating jacket in the field is matched with related components for use), the temperature of the heating layer and the common heating layer is generally far over 100 ℃, so that the heat insulation of the cylindrical part 2 is important for energy conservation. The cylindrical rock wool board layer I203, the expanded perlite heat-insulating layer 204 and the cylindrical rock wool board layer II 205 are sequentially arranged outside the reheating layer 202, so that a good heat-insulating effect can be achieved, and heat dissipation is very little.

And in the utility model discloses in, carry out further optimal design to zone of heating 202, zone of heating 202 includes high-power heating resistance 2021 one, miniwatt heating resistance 2022 two, and 2 lateral walls of drum portion have crisscross winding in proper order from last to having high-power heating resistance 2021 one and miniwatt heating resistance 2022 two, and high-power heating resistance 2021 and miniwatt heating resistance 2022 all are connected with external power supply through the wire. The tapered portion 3 is provided with a temperature detector 6.

When the temperature needs to be raised to be higher and the temperature needs to be raised at a higher speed, the high-power heating resistance wire I2021 can be adopted for heating, and the heating of the low-power heating resistance wire II 2022 is switched off. When the temperature to be increased is low, or the high-power heating resistance wire I2021 is used for heating to enable the temperature to be increased to a certain value and to be close to the target temperature, the high-power heating resistance wire I2021 is closed, and the low-power heating resistance wire II 2022 is started for heating, so that the temperature can be accurately regulated and controlled.

The conical part 3 is provided with a conical part inner container 301 (integrated with the cylindrical part inner container 201), a conical part rock wool plate layer 302 and a conical part stainless steel plate layer 303 in sequence from inside to outside, and the conical part 3 is not provided with a heating component, so the heat insulation layer is similar to the tank cover 1.

Supporting frames 207 are fixed on the left side and the right side of the upper end of the cylindrical portion 2, a motor 4 is installed in the supporting frames 207, a protective frame 5 is fixed in the cylindrical portion 2 corresponding to the motor 4, the protective frame 5 is fixedly connected with the tank body inner container 201 in a sealing mode, a main rotating shaft 501 is arranged on one side, close to the motor, in the protective frame 5, one end, away from the motor 4, of the main rotating shaft 501 is fixed with a main bevel gear 502, an auxiliary bevel gear 503 is meshed on the main bevel gear 502, a stirring shaft 504 is fixed at the lower end of the auxiliary bevel gear 503, the stirring shaft 504 extends into the tank body and stirring blades 505 are installed at the bottom end of the stirring shaft. The output shaft of the motor 4 penetrates through the side wall of the tank body and is connected with the main rotating shaft 501 through a coupler. The output shaft of the motor 4 is freely rotatable. The motor 4 belt drives the movable main rotating shaft 501, the main bevel gear 502, the movable auxiliary bevel gear 503 and the stirring shaft 504 to rotate in sequence, so that the two groups of stirring blades 505 in the tank body rotate, and the stirring effect on the materials in the tank body is good. Furthermore, the lengths of the two stirring shafts 504 are set to be different, one stirring shaft 504 extends to the lower part of the tank body, the other stirring shaft 504 extends to the middle lower part of the tank body, and the stirring shafts rotate in a staggered mode to form more cross flows, so that the stirring effect is further enhanced, and the diffusion of the material temperature in the tank body is facilitated.

Wherein, the upper end of the secondary bevel gear 503 is fixed with a connecting shaft 506, a connecting seat 507 is fixed on the protective frame 5 corresponding to the connecting shaft 506, the upper end of the connecting shaft 506 is rotatably connected with the connecting seat 507, and the arrangement of the connecting shaft 506 and the connecting seat 507 can limit the position of the secondary bevel gear 503 and make it rotate smoothly.

The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims

1. The utility model provides an energy-efficient carrageenan boils mucilage binding and puts, a serial communication port, including a jar body, cover (1), be equipped with assorted cover (1) on the jar body, cover (1) is from supreme cover corrosion resistant plate layer (101), cover rock wool board layer (102), cover corrosion resistant plate layer two (103) of being equipped with in proper order down, be equipped with inlet pipe (104), feed liquor pipe (105), reflux condenser (106) on cover (1), the jar body is including the cylindric portion (2) that is located the upper portion and cone portion (3) that are located the lower extreme, cylindric portion (2) are equipped with cylindric portion inner bag (201), zone of heating (202), cylindric portion rock wool board layer one (203), expanded perlite heat preservation (204), cylindric portion rock wool board layer two (205), cylindric portion corrosion resistant plate layer (206) from inside to outside in proper order in cone portion (3), cone portion, Conical part rock wool board layer (302), conical part stainless steel board layer (303), the both sides are fixed with carriage (207) in barrel portion (2) upper end, install motor (4) in carriage (207), barrel portion (2) internal fixation that motor (4) correspond has protection frame (5), one side that is close the motor in protection frame (5) is equipped with main pivot (501), the one end that motor (4) were kept away from in main pivot (501) is fixed with main bevel gear (502), the meshing has vice bevel gear (503) on main bevel gear (502), vice bevel gear (503) lower extreme is fixed with (mixing) shaft (504), stirring shaft (504) extend to in the jar body and install stirring vane (505) in the bottom, the output shaft of motor (4) runs through jar lateral wall and is connected with main pivot (501) through the shaft coupling, conical part (3) bottom is equipped with blowing pipe (304), the feeding pipe (104), the liquid inlet pipe (105) and the discharging pipe (304) are all provided with valves.

2. The efficient and energy-saving carrageenan boiling device according to claim 1, wherein a connecting shaft (506) is fixed at the upper end of the secondary bevel gear (503), a connecting seat (507) is fixed on the protective frame (5) corresponding to the connecting shaft (506), and the upper end of the connecting shaft (506) is rotatably connected with the connecting seat (507).

3. The efficient and energy-saving carrageenan gum cooking device according to claim 1, wherein said heating layer (202) is an electric heating jacket.

4. The efficient and energy-saving carrageenan boiling device according to claim 1, wherein the heating layer (202) comprises a first heating resistance wire (2021) and a second heating resistance wire (2022), the first heating resistance wire (2021) and the second heating resistance wire (2022) are sequentially and alternately wound around the outer side wall of the cylindrical portion (2) from top to bottom, and the first heating resistance wire (2021) and the second heating resistance wire (2022) are both connected with an external power supply through wires.

5. The high-efficiency energy-saving carrageenan boiling device according to claim 1, wherein a temperature detector (6) is mounted on the conical part (3).

6. The efficient and energy-saving carrageenan boiling device according to claim 1, wherein the length of the two stirring shafts (504) is different, one stirring shaft (504) extends to the lower part of the tank body, and the other stirring shaft (504) extends to the middle lower part of the tank body.

7. The efficient and energy-saving carrageenan boiling device according to claim 1, wherein a support seat is arranged at the bottom of the tank body.