CN210556974U - Semi-tank container structure - Google Patents
Semi-tank container structure Download PDFInfo
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- CN210556974U CN210556974U CN201920885939.9U CN201920885939U CN210556974U CN 210556974 U CN210556974 U CN 210556974U CN 201920885939 U CN201920885939 U CN 201920885939U CN 210556974 U CN210556974 U CN 210556974U
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Abstract
The utility model provides a half jar of body container structure has solved current all-can container structure function singleness, and the independence is relatively poor, with other equipment cooperation needs the components of a whole that can function independently setting, occupation space is great, transportation, connection and the equal inconvenient problem of hoist and mount. The semi-tank container structure comprises a support frame, a middle square frame and a semi-tank body; the supporting frame comprises two rectangular end frames, two upper beams and two lower beams, wherein the two upper beams and the two lower beams are used for connecting corresponding vertexes of the two rectangular end frames; the middle frame comprises a middle upper beam, a middle lower beam and two auxiliary upright posts; the middle square frame is fixedly arranged in the supporting frame and is parallel to the two rectangular end frames; the semi-tank body mounting position and the operation room are respectively formed by the semi-tank body mounting position and the rectangular end frames on the two sides; two ends of the half tank body are fixedly arranged on the middle square frame and the rectangular end frame of the half tank body installation position through skirt bases respectively; the operation room is used for placing equipment matched with the half tank body for use; wherein, middle bottom end rail and two underbeams all adopt the I-steel.
Description
Technical Field
The utility model belongs to railway engineering machinery, concretely relates to half jar of body container structure.
Background
The jar body in the current container adopts all to be the standard jar body, and jar body load all relies on the frame construction of the four-end area corner fittings of container, if need with jar body and other equipment integration when realizing multi-functional purpose together, then need be in the same place other equipment and container external connection, the components of a whole that can function independently setting, has that occupation space is great, transportation, connection and hoist all inconvenient problem. The frame of the tank container is of a full tank structure, other large component structures cannot be installed in the container, other use functions cannot be integrated except the function of a transport medium, and the independence is poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve current all-tank container structure function singleness, the independence is relatively poor, needs the components of a whole that can function independently setting when cooperating with other equipment, occupation space is great, transportation, connection and the equal inconvenient weak point of hoist and mount provide a half jar of body container structure, and the half jar of body here indicates the non-standard size jar of body.
In order to achieve the above object, the present invention provides a technical solution:
a semi-tank container structure is characterized by comprising a supporting frame, a middle square frame and a semi-tank body; the supporting frame comprises two rectangular end frames, two upper beams and two lower beams, wherein the two upper beams and the two lower beams are used for connecting corresponding vertexes of the two rectangular end frames; the middle square frame comprises a middle upper cross beam, a middle lower cross beam and two auxiliary upright posts; the middle square frame is fixedly arranged in the supporting frame and is parallel to the two rectangular end frames; the semi-tank body mounting position and the operation room are respectively formed by the semi-tank body mounting position and the rectangular end frames on the two sides; two ends of the half tank body are fixedly arranged on a middle square frame and a rectangular end frame of the half tank body installation position through skirt bases respectively; the operation room is used for placing equipment matched with the half tank body for use; wherein, middle bottom end rail and two underbeams all adopt the I-steel.
Furthermore, a guard plate is welded on the outer side of the auxiliary upright column and used for increasing the volume of the half tank body; because middle square frame is located braced frame, consequently braced frame's rectangle end frame overall dimension is big than middle square frame size, when the design, in order to accomplish the maximize with the volume of the whole half jar of body, rationalize, can select the level of accomplishing with the radial dimension of the half jar of body with rectangle end frame looks adaptation, if so, the auxiliary column will be stretched out to the one end that the half jar of body is connected with middle square frame, so, a backplate is welded in the outside of auxiliary column, the half jar of body of being convenient for welds, also play the effect of supporting and the protection half jar of body simultaneously.
Furthermore, each vertex of each rectangular end frame is welded with a special corner fitting for the container; for shipping and lifting installations; the special corner fitting is directly matched and fixed with a lock seat on the flat car, is reliable in connection, does not need to be bound and reinforced, and can meet container transportation conditions;
diagonal braces are arranged between each rectangular end frame and the upper beam and between each rectangular end frame and the lower beam, between two adjacent frames of each rectangular end frame, between the auxiliary upright posts on the side of the operating room and the upper beam and between the auxiliary upright posts and the middle lower beam, so that the strength and the rigidity of the supporting frame can be further enhanced.
During manufacturing, the whole supporting frame can adopt a standard container frame, but in order to meet actual requirements, the supporting frame needs to be divided into areas for installing equipment with different functions, meanwhile, the bearing and supporting problems of the half tank body are considered, the middle square frame is added by combining spatial arrangement, in order to effectively improve the rigidity and the bearing capacity of the frame, force is transmitted to special corner pieces at four corners, and the lower beam and the middle lower cross beam adopt I-shaped steel, so that the supporting reliability is ensured.
Further, the semi-tank body is a circular tank body and comprises a cylinder body and end sockets packaged at two ends of the cylinder body; the cylinder body is formed by welding a plurality of cylinder sections, and the two end sockets are integrally cold-pressed oval end sockets; the design of the half tank body refers to the tank body structure of the traditional railway tank car, depends on the successful design experience of the railway tank car for many years, and comprehensively considers the factors of medium compatibility, processing and welding process performance, economy and the like, and has the advantages of mature and reliable structure, convenient operation, lower cost and the like. The quality of the tank body is ensured by adopting a tank body hydrostatic test and a nondestructive testing technology. Certainly, the half tank body can also be in other shapes besides the circular shape, such as a square tank body, and has the disadvantages of higher design cost, difficult processing technology and low operability; the rectangular end frame is a square end frame and is more adaptive to the circular tank body.
Furthermore, the operating room also comprises a roller shutter door, a mask and a vertical beam; the four vertical beams are separated from the two sides of the rectangular end frame, connected with the upper beam and the lower beam and arranged in parallel with the auxiliary upright;
the roller shutter door comprises an end door and two side doors; the end door is arranged at the rectangular end frame; the side doors are arranged at two sides of the operating room and are arranged between two vertical beams at each side;
the mask plate is wrapped on the periphery of the operating room and welded on the rectangular end frame and the middle square frame;
after the roller shutter door is closed, the whole operation room is a closed space, the requirements of rain prevention, dust prevention and sun protection are met, the operation is convenient, and the appearance is attractive; and the bottom cover plate is provided with a water outlet, so that the bottom water drainage of the operation room is met.
Further, in order to prevent water accumulation in the skirt, a water drainage opening is formed in the bottom of the skirt.
Further, half jar of body top is provided with manhole and inlet port, and the manhole makes things convenient for the maintenance personal to pass in and out jar body, and it is internal that the inlet port then can effectively guarantee that the outside air gets into jar, guarantees that the internal and external pressure of the jar body is balanced during operation, the drill way of inlet port sets up down, can prevent that the mistake such as birds, debris from getting into the inlet port, blocks up the drill way, influences the normal use of device.
Furthermore, an end ladder is arranged on the rectangular end frame at the side of the half tank body; a handle is arranged on the rectangular end frame at the side of the operating room; and a walking platform is arranged at the top of the supporting frame.
Furthermore, a fire extinguisher mounting seat is further arranged on the lower beam, a fire extinguisher can be placed in the mounting seat, and a certain guarantee effect is achieved on fire prevention and disaster prevention of the whole device.
Furthermore, the middle upper cross beam and the upper beam are both made of square steel.
The utility model has the advantages that:
1. the utility model discloses be divided into two with the region in the standard container, one side is used for installing half jar of body, and the opposite side is the operation room, divides according to actual need and arranges. Because the supporting frame is internally provided with the non-standard tank body, in view of the bearing capacity of the whole container, a middle square frame (a middle upper cross beam, a middle lower cross beam and two auxiliary upright posts) is required to be added in the supporting frame, and the half tank body is arranged on the rectangular end frame and the middle square frame of the supporting frame through the skirt; meanwhile, based on the dual consideration of the weight and the bearing capacity of the half tank body, the lower beam and the middle lower cross beam are made of I-shaped steel, and the longitudinal stress of the I-shaped steel is better, so that the rigidity and the bearing capacity of the frame can be effectively improved. The whole device has compact structure, complete functions, strong independence and very convenient transportation, connection and hoisting.
2. In the utility model, the outer side of the auxiliary upright post is welded with a guard plate for increasing the volume of the half tank body; because middle square frame is located braced frame, and the underbeam of connecting the rectangle end frame is the I-steel, therefore, rectangle end frame overall dimension is big than middle square frame size, in the design, in order to accomplish maximize and rationalize the volume of the whole half jar of body, can select the level of accomplishing with the radial dimension of the half jar of body and rectangle end frame looks adaptation, if design like this, the auxiliary column will be stretched out to the one end that the half jar of body is connected with middle square frame, so, a backplate is welded in the outside of auxiliary column, the half jar of body of being convenient for welds, this backplate also plays the effect of supporting and the protection half jar of body simultaneously.
3. The utility model provides a special corner fittings of container has all been welded on each summit of braced frame, and the lock seat direct matching on its special corner fittings and the flatcar is fixed, connects reliably, need not bind and consolidate, can satisfy container transportation condition, and the transport of being convenient for hangs.
4. The utility model discloses a half jar of body adopts round jar of body, compares in other shape jar of bodies, and the design cost and the processing degree of difficulty are low, and the technology is mature reliable.
5. The utility model discloses a manhole that the maintenance personal of being convenient for got into is seted up at half jar body top to and the inlet port of the inside and outside pressure of balance, the opening of this inlet port sets up downwards, can prevent that mistake such as birds, debris from getting into the inlet port, blocks up the drill way, influences the normal use of device.
6. The utility model discloses a manhole, side door, end ladder, handrail and walking walk the platform all can be convenient for maintenance personal maintain and overhaul whole device.
Drawings
FIG. 1 is a front view of an embodiment of a semi-tank container structure of the present invention;
FIG. 2 is a schematic structural view of the support frame of FIG. 1;
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a right side view of FIG. 1;
the reference numbers are as follows:
1-a support frame; 11-rectangular end frames; 12-upper beam; 13-lower beam; 14-inclined strut; 15-special corner fittings; 2-half tank body; 21-barrel body; 22-end enclosure; 23-a manhole; 24-an air intake; 3-operation room; 31-a roller shutter door; 32-vertical beams; 4-a handrail; 5-end ladder; 6-walking and walking; 7-fire extinguisher mounting seat; 8-intermediate box; 81-auxiliary upright posts; 82-middle upper beam; 83-guard plate.
Detailed Description
The invention is described in further detail below with reference to the following figures and specific examples:
the design principle of the utility model is that:
because the size of the half tank body is not standard and is not common, a half tank body container structure is not seen in the market; however, the results, combined with practical application and market requirements, indicate that the demand for half tanks is still relatively large. At present, designers have no reference for learning in the design research and development process, and the whole semi-tank container structure is not only a single problem of supporting the semi-tank by adding a middle square frame in a supporting frame; a series of problems that how to perform area division on the supporting frame, how to load the whole weight of the half tank body filled with liquid, how to load the weight together with the middle frame in the middle of the lower beam of the supporting frame after the area division, how to balance the internal stress of the supporting frame and the like need to be fully considered; through calculation and pressure-bearing tests, designers finally select and use the I-beam as a lower beam for connecting the two rectangular end frames and a middle lower beam of a middle square frame, so that the rigidity and the bearing capacity of the support frame are enhanced simultaneously in the transverse direction and the longitudinal direction, and the safety and the practicability of the structure of the semi-tank container are ensured.
As shown in fig. 1 to 4, a half tank container structure includes a support frame 1, a middle frame 8, and a half tank 2.
The supporting frame 1 comprises two square end frames, two upper beams 12 and two lower beams 13, wherein the two upper beams 12 and the two lower beams connect corresponding vertexes of the two square end frames; the middle frame 8 comprises a middle upper beam 82, a middle lower beam (not shown in the figure) and two auxiliary uprights 81; the middle frame 8 is fixedly arranged in the supporting frame 1 and is parallel to the two square end frames; the square end frames on the two sides and the square end frames on the two sides form a half tank body mounting position and an operation room 3 respectively; the middle lower beam and the two lower beams 13 are made of I-shaped steel, and the middle upper beam 82 and the two upper beams 12 are made of square steel. The special corner fittings 15 for containers are welded at each vertex of each square end frame and are used for shipping and hoisting devices; the special corner fitting 15 is directly matched and fixed with a lock seat on the flat car, is reliable in connection, does not need to be bound and reinforced, and can meet container transportation conditions; diagonal braces 14 are arranged between each square end frame and the upper beam 12 and the lower beam 13, between two adjacent frames of each square end frame, between the auxiliary upright 81 at the side of the operating room 3 and the upper beam 12 and the lower beam 13, and between the auxiliary upright 81 and the middle upper cross beam 82 and the middle lower cross beam, so that the strength and the rigidity of the whole container structure frame can be further enhanced.
The semi-tank body 2 is a circular tank body and comprises a cylinder body 21 and end sockets 22 which are packaged at two ends of the cylinder body 21; the cylinder body 21 is formed by welding a plurality of cylinder sections, and the two seal heads 22 are integrally cold-pressed oval seal heads 22; the design of the half tank body 2 refers to the tank body structure of the traditional railway tank car, depends on the successful design experience of the railway tank car for many years, and comprehensively considers the factors of medium compatibility, processing and welding process performance, economy and the like, and has the advantages of strong bearing capacity, mature structure, low processing difficulty, cost reduction and the like. The quality of the tank body is ensured by adopting a tank body hydrostatic test and a nondestructive testing technology, and the structure is mature and reliable. The manhole 23 and the two air inlet holes 24 are formed in the top of the half tank body 2, maintenance personnel can conveniently enter and exit the tank body through the manhole 23, the air inlet holes 24 can effectively guarantee that outside air enters the tank body, pressure balance inside and outside the tank body is guaranteed during operation, the hole openings of the air inlet holes 24 are arranged downwards, and therefore flying birds, sundries and the like can be prevented from mistakenly entering the air inlet holes 24 to block the hole openings and affecting normal use of the device. Wherein, the manhole 23 is located at the center of the top of the tank body, and the two air inlet holes 24 are symmetrically arranged about the manhole 23.
Two ends of the half tank body 2 are fixedly arranged on the middle square frame 8 and the square end frame of the half tank body installation position through skirt bases; in order to bear a larger half tank body and increase the volume, a guard plate 83 is welded on the outer side of the auxiliary upright post of the middle square frame. The bottom of skirt is provided with the discharge opening, can prevent skirt ponding, influences life.
The operating room 3 includes a roll door 31, a panel, and a vertical beam 32; four vertical beams 32 are arranged on two sides of the square end frame, connected with the upper beam 12 and the lower beam 13 and arranged in parallel with the auxiliary upright 81; the roll door 31 includes one end door and two side doors; the end door is arranged at the square end frame; the side doors are arranged at two sides of the operating room 3 and are arranged between two vertical beams 32 at each side; the mask plate is wrapped on the periphery of the operation room 3 and is welded on the square end frame and the middle square frame 8; after the rolling door 31 is closed, the whole operation room 3 is a closed space, the requirements of rain prevention, dust prevention and sun protection are met, the operation is convenient, and the appearance is attractive; and the bottom cover plate is provided with a water drainage port to meet the requirement of draining water from the bottom of the operation room 3. Can place in the operation room 3 with the equipment that half jar of body 2 cooperations were used, internal layout can carry out rational arrangement according to equipment quantity and weight, effectively utilizes the space in the operation room 3.
An end ladder 5 is arranged on the square end frame at the side of the half tank body 2; an operator can operate on the top of the container through the end ladder 5, the top of the container is provided with the walking platform 6, the walking platform 6 is a steel grating, and therefore the container is anti-skidding and firm, and the operator can operate on the top of the container more conveniently and safely; a cylindrical handle is arranged at one end of the walking platform 6 close to the end ladder 5, so that an operator can conveniently climb the walking platform; the side face of the square end frame on the side of the operating room 3 is also provided with symmetrical handrails 4, so that operators can conveniently enter the operating room; the lower beam 13 is also provided with a fire extinguisher mounting seat 7, a fire extinguisher can be arranged in the mounting seat, and a certain guarantee effect is played on the fire prevention and disaster prevention of the whole device.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical scope of the present invention, and these modifications or replacements should be covered within the protection scope of the present invention.
Claims (10)
1. The utility model provides a half jar of body container structure which characterized in that: comprises a supporting frame (1), a middle frame (8) and a half tank body (2);
the supporting frame (1) comprises two rectangular end frames (11), two upper beams (12) and two lower beams (13), wherein the two upper beams connect corresponding vertexes of the two rectangular end frames (11);
the middle frame (8) comprises a middle upper cross beam (82), a middle lower cross beam and two auxiliary upright posts (81); the middle square frame (8) is fixedly arranged in the supporting frame (1) and is parallel to the two rectangular end frames (11); the semi-tank body mounting position and the operation room (3) are respectively formed by the semi-tank body mounting position and the rectangular end frames (11) on the two sides;
two ends of the half tank body (2) are fixedly arranged on a middle square frame and a rectangular end frame (11) of the half tank body installation position through skirt bases respectively;
the operation room (3) is used for placing equipment matched with the half tank body (2) for use;
wherein, the middle lower beam and the two lower beams (13) are made of I-shaped steel.
2. The semi-tank container structure of claim 1, wherein: and a guard plate (83) is welded on the outer side of the auxiliary upright column (81).
3. The semi-tank container structure of claim 2, wherein:
each vertex of each rectangular end frame (11) is welded with a special container corner fitting (15);
inclined struts (14) are arranged between each rectangular end frame (11) and the upper beam (12) and the lower beam (13), between two adjacent frames of each rectangular end frame (11), between the auxiliary upright post (81) at the side of the operating room (3) and the upper beam (12) and the lower beam (13), and between the auxiliary upright post (81) and the middle upper cross beam (82) and the middle lower cross beam.
4. A semi-tank container structure according to claim 3, wherein: the semi-tank body (2) is a circular tank body and comprises a cylinder body (21) and end sockets (22) which are packaged at two ends of the cylinder body (21);
wherein, the cylinder body (21) is formed by welding a plurality of cylinder sections, and the two seal heads (22) are oval seal heads (22) which are integrally formed by cold pressing;
the rectangular end frame is a square end frame.
5. The semi-tank container structure of any one of claims 1 to 4, wherein: the operating room (3) also comprises a rolling door (31), a mask and a vertical beam (32); the four vertical beams (32) are arranged on two sides of the rectangular end frame (11), connected with the upper beam (12) and the lower beam (13) and arranged in parallel with the auxiliary upright post (81);
the rolling door (31) comprises an end door and two side doors; the end door is arranged at the rectangular end frame (11); the side doors are arranged at two sides of the operating room (3) and are arranged between two vertical beams (32) at each side;
the mask is wrapped on the periphery of the operation room (3) and is welded on the rectangular end frames (11) and the middle square frame (8).
6. The semi-tank container structure of claim 5, wherein: the top of the half tank body (2) is provided with a manhole (23) and an air inlet hole (24), and the hole opening of the air inlet hole (24) is arranged downwards.
7. The semi-tank container structure of claim 6, wherein: and a water drainage opening is formed in the bottom of the skirt.
8. The semi-tank container structure of claim 7, wherein: an end ladder (5) is arranged on the rectangular end frame (11) at the side of the half tank body (2); a handle is arranged on the rectangular end frame (11) at the side of the operating room (3); the top of the supporting frame (1) is provided with a walking platform (6).
9. The semi-tank container structure of claim 8, wherein: and a fire extinguisher mounting seat (7) is also arranged on the lower beam (13).
10. The semi-tank container structure of claim 9, wherein: the upper beam (12) and the middle upper cross beam (82) are made of square steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920885939.9U CN210556974U (en) | 2019-06-12 | 2019-06-12 | Semi-tank container structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920885939.9U CN210556974U (en) | 2019-06-12 | 2019-06-12 | Semi-tank container structure |
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| CN210556974U true CN210556974U (en) | 2020-05-19 |
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| CN201920885939.9U Active CN210556974U (en) | 2019-06-12 | 2019-06-12 | Semi-tank container structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110282281A (en) * | 2019-06-12 | 2019-09-27 | 中车西安车辆有限公司 | A kind of half tank body container structure |
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2019
- 2019-06-12 CN CN201920885939.9U patent/CN210556974U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110282281A (en) * | 2019-06-12 | 2019-09-27 | 中车西安车辆有限公司 | A kind of half tank body container structure |
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