CN210553126U

CN210553126U - Turnover tilting type quartz stone water tank casting machine

Info

Publication number: CN210553126U
Application number: CN201921108392.8U
Authority: CN
Inventors: 周军山
Original assignee: Hubei Naichuang New Mateiral Sanitary Equipment Co ltd
Current assignee: Hubei Naichuang New Mateiral Sanitary Equipment Co ltd
Priority date: 2019-07-15
Filing date: 2019-07-15
Publication date: 2020-05-19
Anticipated expiration: 2029-07-15

Abstract

The utility model discloses a upset tilting-type quartz basin casting machine, annotate material container and casting machine body including pressure, the material container is annotated to pressure includes stirred tank, agitator motor, stirring frame, feed inlet, auxiliary agent mouth, pressure test mouth, compressed air mouth, discharge gate, the casting machine body includes die carrier, the pouring mouth of pipe, upset motor shaft, pendulum rod, waist type hole, work platform, first circle axle, second circle axle, rotation hole, drawing of patterns hoist mechanism and elevator motor, the discharge gate pass through high-pressure hose with the pouring mouth of pipe is connected. The utility model injects air pressure into the pressure material injection container to extrude the resin quartz mortar material, thereby effectively reducing the resin content; the rotatable slope of work platform when annotating the material does benefit to the air in the discharge mould, easy operation like this, and production efficiency is high, and product quality is good.

Description

Turnover tilting type quartz stone water tank casting machine

Technical Field

The utility model relates to a quartz basin casting technical field, in particular to upset tilting-type quartz basin casting machine.

Background

At present, artificial quartz stone casting machines in the market are mainly developed for producing artificial stone products of flat plate type or artificial stone star basins. The structure is carried out in a mode that artificial stone slurry is extruded by a screw and enters a mould.

However, in the production of the quartz water tank, the components are mainly mineral particles (about 70% by weight) and resin (about 30% by weight). The mineral particles are wear-resistant or refractory materials such as quartz sand, granite, corundum and silicon carbide, and the hardness of the mineral is very high and reaches or exceeds Mohs 7, so that the common screw of the steel casting machine cannot meet the working requirement of the screw, and the hardness of the mineral is far higher than the surface hardness of the steel screw, so that the screw is worn and scrapped quickly. The ceramic screw has high cost and is very brittle, and the ceramic screw is easily broken in operation.

At present, the production process for the artificial quartz stone water tank is manual workshop-type production, the method of pouring materials into a forming die by adopting manual stirring is adopted, namely, mineral materials (such as quartz sand) and resin are mixed and poured into the die with an opening, the slurry is filled in a die cavity by the dead weight and vibration of the mixed slurry, and the curing forming is carried out. The process has low production efficiency and poor product quality.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to provide a upset tilting-type quartz basin casting machine has solved the low and poor problem of product quality of production efficiency.

In order to solve the technical problem, the utility model discloses a technical scheme does:

a turnover tilting-type quartz stone water tank casting machine comprises a pressure injection container and a casting machine body, wherein the casting machine body comprises a die carrier, a pouring pipe orifice is arranged on the die carrier, the pressure injection container comprises a stirring kettle, a stirring motor is arranged on the stirring kettle, a stirring frame connected with the stirring motor is arranged in the stirring kettle, a feed inlet, an auxiliary agent orifice and a pressure test orifice are arranged on the upper end surface of the stirring kettle, a compressed air orifice is arranged at the left upper end of the stirring kettle, a discharge orifice is arranged at the right lower end of the stirring kettle, the discharge orifice is connected with the pouring pipe orifice through a high-pressure hose, a turnover motor is arranged at the left rear end of the die carrier, a turnover motor shaft is arranged on the turnover motor, a swing rod is fixed on the turnover motor shaft, a waist-shaped hole is arranged on the swing rod, a working platform is arranged in the, the first round shaft penetrates through the waist-shaped hole, a second round shaft is arranged at the right front end of the working platform, a rotating hole matched and rotated with the second round shaft is formed in the right end of the die carrier, a demolding lifting mechanism is arranged above the working platform, and a lifting motor for driving the demolding lifting mechanism to move up and down is arranged above the die carrier.

Further, the stirring kettle is fixed on a base.

Furthermore, the upper end of the die frame is provided with a reinforcing rib.

Furthermore, both ends all are equipped with the parcel guardrail around the work platform.

Furthermore, the pouring pipe orifice is arranged on the right end face of the die carrier.

By adopting the technical scheme, the resin quartz mortar material is extruded by injecting air pressure into the pressure injection container, so that the resin content is effectively reduced; the rotatable slope of work platform when annotating the material does benefit to the air in the discharge mould, easy operation like this, and production efficiency is high, and product quality is good.

Drawings

FIG. 1 is a schematic plan view of a pressure injection container in a tilting-type quartz stone water bath casting machine according to the present invention;

FIG. 2 is a schematic perspective view of a casting machine body in the roll-over tilting-type quartz stone trough casting machine of the present invention;

FIG. 3 is a schematic view of the main structure of the casting machine body in the roll-over tilting-type quartz stone trough casting machine of the present invention;

3 FIG. 3 4 3 is 3 a 3 schematic 3 sectional 3 view 3 A 3- 3 A 3 of 3 FIG. 3 3 3; 3

Fig. 5 is a schematic sectional structure view of B-B in fig. 3.

Figures and their description:

1. a stirring motor; 2. an additive port; 3. a pressure test port; 4. a stirring frame; 5. a discharge port; 6. a feed inlet; 7. a compressed air port; 8. stirring the mixture in a kettle; 9. a base; 10. a lifting motor; 11. a demoulding lifting mechanism; 12. reinforcing ribs; 13. turning over a motor; 14. turning over a motor shaft; 15. pouring a pipe orifice; 16. a swing rod; 17. a mold frame; 18. wrapping the guardrail; 19. a working platform; 20. a second circular shaft; 21. a kidney-shaped hole; 22. A first circular shaft;

Detailed Description

The following describes the present invention with reference to the accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features related to the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

Referring to fig. 1 to 5, the utility model provides a turnover tilting-type quartz stone water tank casting machine, which comprises a pressure injection container and a casting machine body, wherein the casting machine body comprises a die carrier 17, a pouring nozzle 15 is arranged on the die carrier 17, the pressure injection container comprises a stirring kettle 8, a stirring motor 1 is arranged on the stirring kettle 8, a stirring frame 4 connected with the stirring motor 1 is arranged in the stirring kettle 8, a feed inlet 6, an auxiliary agent port 2 and a pressure test port 3 are arranged on the upper end surface of the stirring kettle 8, a compressed air port 7 is arranged at the upper left end of the stirring kettle 8, a discharge port 5 is arranged at the lower right end of the stirring kettle 8, the discharge port 5 is connected with the pouring nozzle 15 through a high-pressure hose, a turnover motor 13 is arranged at the rear left end of the die carrier 17, a turnover motor shaft 14 is arranged on the turnover motor 13, and a swing rod 16 is, be equipped with waist type hole 21 on the pendulum rod 16, be equipped with work platform 19 in the die

carrier

17, 19 left rear ends of work platform are equipped with first circle axle 22, first circle axle 22 runs through

waist type hole

21, 19 right front ends of work platform are equipped with second circle axle 20, die carrier 17 right-hand member be equipped with second circle axle 20 cooperatees the pivoted and rotates the hole, 19 tops of work platform are equipped with drawing of patterns hoist mechanism 11, be equipped with the drive above the die carrier 1 the elevator motor 10 of drawing of patterns hoist mechanism 11 up-and-down motion. The first circular shaft 22 can swing back and forth along the kidney-shaped hole 21, so that the turnover motor 13 can drive the working platform 19 to turn and tilt. The demolding lifting mechanism 11 is used for assisting in mold opening of the mold.

The casting principle of the technical scheme is as follows: the mould is mounted on a working platform 19 and rotated to an inclined position under the action of a turnover motor 13, and a high-pressure hose is connected between the mould and the pressure injection container. Pouring the resin and quartz sand into a pressure injection container, introducing compressed air into the pressure injection container to 0.6-0.8 mpa, and quickly pressing the mixed slurry into a quartz stone water tank mold. Each casting mould has two parts of a top discharge opening and a bottom feed opening. Raw materials enter a feeding hole at the bottom of a casting mold from a pressure material injection container under the action of pressure, then the mold is filled quickly, and redundant slurry overflows from a flash port at the top of the mold. Air in the water tank will also escape from the top discharge opening under the influence of the slurry. Thus, the air in the mold is completely expelled and the mold is then rotated horizontally so that the front of the sink product faces downward. After the material is injected, the mold rotates to enter the position of the product with the front surface facing downwards, and at the moment, mineral materials such as quartz sand with large specific gravity and the like sink to the surface of the product, so that the resin content of the front surface (use surface) of the product is further reduced, and the improvement of the surface hardness and the wear resistance of the product is facilitated.

According to the technical scheme, 0.6-0.8 MPa of atmospheric pressure is injected into the pressure tank. Under the effect of pressure, the mixed resin quartz mortar material is extruded out and enters the die through the pipeline, and the content of the resin can be reduced to about 20 percent under the effect of the pressure, so that 10 percent of resin is saved compared with manual feeding, and the cost of raw materials is saved by nearly 20 percent. Meanwhile, because the resin content is low, the surface hardness of the product is greatly improved and reaches more than 65 percent of Babbitt hardness. Because the working platform can incline the mould by a certain angle during material injection, when the material is injected, the slurry enters from the bottommost part of the mould and is fully injected to the highest point, so that the air in the mould can be completely discharged during the material injection process, and the common defects of air holes and the like caused by residual air in products are avoided. The whole production process is carried out in a fully sealed environment, volatile gas is not discharged, dust and noise are avoided, and the environment pollution can be avoided.

The stirred tank 8 is fixed on a base 9. The stirring kettle 8 can be more stably installed through the base 9.

The upper end of the die frame 17 is provided with a reinforcing rib 12. This makes the entire mold frame 17 more stable.

And wrapping guardrails 18 are arranged at the front end and the rear end of the working platform 19. Therefore, the die can be protected in a limiting way, and accidents such as accidental falling of the die are prevented.

The pouring nozzle 15 is arranged on the right end surface of the die carrier 17. Thus facilitating the material injection.

The product produced by the casting machine in the technical scheme comprises but is not limited to a washing tank applied to occasions such as kitchens, toilets, balconies and the like, and comprises but is not limited to special-shaped pieces such as kitchen sinks, toilet lavabo basins, bath tubs, shower room bases, balcony washing tanks and the like.

In summary, the resin quartz mortar material is extruded by injecting air pressure into the pressure material injection container, so that the resin content is effectively reduced; the rotatable slope of work platform when annotating the material does benefit to the air in the discharge mould, easy operation like this, and production efficiency is high, and product quality is good.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.

Claims

1. A turnover tilting-type quartz stone water tank casting machine is characterized by comprising a pressure injection container and a casting machine body, wherein the casting machine body comprises a die carrier, a pouring pipe orifice is arranged on the die carrier, the pressure injection container comprises a stirring kettle, a stirring motor is arranged on the stirring kettle, a stirring frame connected with the stirring motor is arranged in the stirring kettle, a feed inlet, an auxiliary agent orifice and a pressure test orifice are arranged on the upper end surface of the stirring kettle, a compressed air orifice is arranged at the left upper end of the stirring kettle, a discharge orifice is arranged at the right lower end of the stirring kettle, the discharge orifice is connected with the pouring pipe orifice through a high-pressure hose, a turnover motor is arranged at the left rear end of the die carrier, a turnover motor shaft is arranged on the turnover motor, a swing rod is fixed on the turnover motor shaft, a waist-shaped hole is arranged on the swing rod, a working platform is arranged in the die, the first round shaft penetrates through the waist-shaped hole, a second round shaft is arranged at the right front end of the working platform, a rotating hole matched and rotated with the second round shaft is formed in the right end of the die carrier, a demolding lifting mechanism is arranged above the working platform, and a lifting motor for driving the demolding lifting mechanism to move up and down is arranged above the die carrier.

2. The roll-tilt quartz stone trough caster of claim 1, wherein said stirred tank is fixed to a base.

3. The roll-tilt quartz trough caster of claim 1, wherein said mold frame is provided at its upper end with a reinforcing rib.

4. The roll-tilt quartz trough caster of claim 1, wherein said work platform is provided with wrap-around fences at both the front and rear ends.

5. The roll-tilt quartz trough caster according to claim 1, wherein said pour spout is provided on a right end surface of said mold frame.