CN112454929A - Artificial stone casting machine - Google Patents

Artificial stone casting machine Download PDF

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Publication number
CN112454929A
CN112454929A CN202011193212.8A CN202011193212A CN112454929A CN 112454929 A CN112454929 A CN 112454929A CN 202011193212 A CN202011193212 A CN 202011193212A CN 112454929 A CN112454929 A CN 112454929A
Authority
CN
China
Prior art keywords
casting machine
stainless steel
sleeve
artificial stone
reaction kettle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011193212.8A
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Chinese (zh)
Inventor
周军山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Naichuang New Mateiral Sanitary Equipment Co ltd
Original Assignee
Hubei Naichuang New Mateiral Sanitary Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei Naichuang New Mateiral Sanitary Equipment Co ltd filed Critical Hubei Naichuang New Mateiral Sanitary Equipment Co ltd
Priority to CN202011193212.8A priority Critical patent/CN112454929A/en
Publication of CN112454929A publication Critical patent/CN112454929A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/242Moulding mineral aggregates bonded with resin, e.g. resin concrete
    • B29C67/243Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04Feeding of the material to be moulded, e.g. into a mould cavity

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention discloses an artificial stone casting machine, and relates to a casting machine, which comprises a machine cover fixedly connected to one side of the upper surface of a machine frame, a sleeve fixedly connected to one side of the machine cover away from a second motor, a screw rod used for conveying slurry arranged on the central axis in the sleeve, and a plurality of groups of material pushing structures uniformly distributed on the screw rod. The invention benefits from the special material pushing structure on the screw, has simple structure, practicality, economy and long service life, and because the structure does not depend on an extrusion discharging mode, but depends on a rack structure formed by the tooth sheets to push out slurry, the direct abrasion with quartz sand is greatly reduced, and the service life of the screw is greatly prolonged; through the vacuum-pumping box arranged on the sleeve, complete vacuum deaeration in the discharging process of the casting machine can be ensured, no bubble in the discharged slurry is effectively ensured, and common defects such as air holes caused by unclean deaeration in products are avoided.

Description

Artificial stone casting machine
Technical Field
The invention relates to a casting machine, in particular to an artificial stone casting machine.
Background
At present, the artificial stone casting machine in the market is mainly developed for producing artificial stone products of flat plates or artificial stone star pots. The main components of the screw rod are stone powder (accounting for about 70%) and resin (accounting for about 30%), and the stone powder has low requirements on the screw rod and cannot cause abrasion on a common screw rod. The quartz stone water tank (or artificial granite water tank) mainly comprises mineral particles or quartz sand (about 70 percent) and resin (about 30 percent).
The mineral particles are wear-resistant or refractory materials such as quartz sand, granite, corundum and silicon carbide, and the hardness of the mineral is very high and reaches or exceeds Mohs 7, so that the common screw of the steel casting machine cannot meet the working requirement of the screw, and the hardness of the mineral is far higher than the surface hardness of the steel screw, so that the screw is worn and scrapped quickly. The ceramic screw has high cost and is very brittle, and the ceramic screw is easily broken in operation.
At present, the production process for the artificial granite water tank (or the artificial quartz stone water tank) is manual workshop-type production, the method of manually stirring and pouring materials into a forming mold is adopted, namely, mineral materials (such as quartz sand) and resin are well mixed and poured into the mold with an opening, and the mixture is subjected to vibration foam discharging and curing forming. The process has low production efficiency and severe working environment. Nowadays, the production mode of the manual workshop is eliminated, and an efficient and environment-friendly automatic casting machine is urgently needed. The production process is improved, and the production efficiency is improved. Meanwhile, the competitiveness of the product in the market can be improved.
Disclosure of Invention
The invention aims to provide an artificial stone casting machine to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an artificial stone casting machine, this casting machine include frame upper surface one side fixedly connected with aircraft bonnet, and a side fixedly connected with sleeve of second motor is kept away from to the aircraft bonnet, and the axis is provided with the screw rod that is used for carrying the thick liquids in the sleeve, and the fixed intercommunication of one end that the second motor was kept away from to the sleeve has the discharge gate, the material pushing structure that the multiunit equipartition set up has on the screw rod, every group material pushing structure is heliciform and fixed connection on the outer peripheral face of screw rod, and every group material pushing structure set up by a plurality of intervals and be the disk that the spiral was arranged and constitute, and disk integrated into one piece has the cambered surface portion, makes the disk can produce vortex effect when rotatory, fixed mounting has the evacuation case that is arranged in carrying out the evacuation in the sleeve on the sleeve, still.
As a further scheme of the invention: the tooth piece is fixed on the outer circumferential surface of the screw rod in a welding mode.
As a further scheme of the invention: the power mechanism comprises a second motor fixedly mounted on the other side of the upper surface of the rack, the output end of the second motor is connected with one end of a second main shaft through a coupler, and the other end of the second main shaft penetrates through the hood and is connected with the corresponding end of the screw rod through the coupler.
As a further scheme of the invention: the upper surface of the frame is of a slope structure with one side higher than the other side.
As a further scheme of the invention: and an auxiliary agent valve is fixedly arranged on the sleeve.
As a further scheme of the invention: still including being used for to the stainless steel reation kettle of carrying the raw materials in the pouring machine, stainless steel reation kettle fixed connection is on supporting the base, and stainless steel reation kettle top lid has closed the stirring upper cover, it has the dog-house that is used for to stainless steel reation kettle reinforced to cover on the stirring, be provided with in the stainless steel reation kettle and be used for carrying out the rabbling mechanism that mixes to the raw materials, the rabbling mechanism is provided with the motor support frame including stirring upper cover central authorities upper portion, fixed mounting has first motor on the motor support frame, the output shaft of first motor down and the one end through the first main shaft of coupling joint, and the hole that the other end of first main shaft was located from stirring upper cover center runs through into stainless steel reation kettle and fixed mounting has the agitator frame, still be provided with on the supporting base and be used for adjusting the elevating system of agitator frame height in stainless steel reation.
As a further scheme of the invention: elevating system is including the supporting seat that supports base upper surface both sides fixed connection, and equal fixed mounting has vertical ascending riser guide on two supporting seats, and equal sliding connection has the lift slide rail on two riser guide, and the opposite face of two lift slide rails all fixes the corresponding position department at motor support frame through the link, and still fixed mounting has the lift air pump that is arranged in driving the lift slide rail to slide from top to bottom along riser guide on the supporting seat.
As a further scheme of the invention: and a lifting control switch for controlling the starting and stopping of the lifting air pump is fixedly arranged on the lifting guide rail.
As a further scheme of the invention: the bottom of stainless steel reation kettle has the bin outlet, installs the discharge valve on the bin outlet and through the fixed intercommunication of passage on the sleeve keeps away from the feed inlet on discharge gate one end lower surface.
As a further scheme of the invention: still fixed mounting is covered on stainless steel reation kettle's the stirring and is used for monitoring vacuum pressure gauge and the evacuation pipe of stainless steel reation kettle internal gas pressure, and the external evacuation equipment of evacuation pipe, and install the ooze valve on the evacuation pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. the special pushing structure on the screw rod is benefited, so that the tooth piece can generate an effect similar to a vortex when rotating, the purpose of pushing the slurry is achieved, and the special pushing structure has the advantages of simple structure, practicability, economy and long service life; because the structure of the screw rod is not in an extrusion discharging mode, and a slurry is pushed out by a rack structure formed by the toothed sheets, the abrasion between the screw rod and quartz sand is greatly reduced, and the service life of the screw rod can be prolonged to the utmost extent.
2. The vacuum box is arranged on the sleeve, so that complete vacuum defoaming can be ensured in the discharging process of the casting machine, no bubbles are in the punched slurry, and the common defects of air holes and the like caused by unclean defoaming in products are avoided.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 1;
FIG. 4 is a schematic view of the screw according to the present invention;
FIG. 5 is a radial cross-sectional view of the screw of the present invention.
In the figure: 1. a motor support frame; 2. a first main shaft; 3. a vacuum pressure gauge; 4. an upper stirring cover; 5. a supporting seat; 6. a stainless steel reaction kettle; 7. a stirring frame; 8. a first motor; 9. lifting the slide rail; 10. a lifting guide rail; 11. a lifting control switch; 12. vacuumizing a tube; 13. lifting the air pump; 14. a support base; 15. a discharge outlet; 16. a frame; 17. a material guide pipe; 18. a feed inlet; 19. a discharge port; 20. a screw; 21. a sleeve; 22. vacuumizing a box; 23. an auxiliary valve; 24. a hood; 25. a second main shaft; 26. a second motor; 27. a feeding port; 28. a tooth sheet; 29. an arc surface portion.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 5, in the embodiment of the present invention, an artificial stone casting machine includes a machine cover 24 fixedly connected to one side of an upper surface of a machine frame 1, a sleeve 21 is fixedly connected to one side of the machine cover 24 away from a second motor 26, a screw 20 for transporting slurry is disposed on a central axis of the sleeve 21, a discharge port 19 is fixedly communicated with one end of the sleeve 21 away from the second motor 26, a plurality of groups of uniformly distributed pushing structures are disposed on the screw 20, each group of pushing structures is spirally and fixedly connected to an outer circumferential surface of the screw 20, each group of pushing structures is composed of a plurality of spirally spaced tooth sheets 28, the tooth sheets 28 are integrally formed to have an arc surface portion 29, so that the tooth sheets 28 can generate an effect similar to a vortex when rotating, thereby achieving a purpose of pushing the slurry, a vacuum-pumping box 22 for pumping vacuum in the sleeve 21 is fixedly mounted on the sleeve 21, the rack 1 is also provided with a power mechanism for driving the screw rod 20 to be selectively assembled, and the rack has the advantages of simple structure, practicality, economy and long service life due to the special material pushing structure on the screw rod 20; because the structure of the slurry discharging device is not an extrusion discharging mode, but a slurry pushing mode is adopted by a rack structure formed by the toothed sheets 28, the direct abrasion with quartz sand is greatly reduced; the two-way vacuum box 22 is arranged on the sleeve 21, so that complete vacuum defoaming can be ensured in the discharging process of the casting machine, no bubbles exist in the punched slurry, and the common defects of air holes and the like caused by unclean defoaming in products are avoided.
Furthermore, the tooth plate 28 is fixed on the outer circumferential surface of the screw 20 by welding, so as to ensure the structural stability and the strength.
Further, the power mechanism includes a second motor 26 fixedly mounted on the other side of the upper surface of the frame 16, an output end of the second motor 26 is connected to one end of a second main shaft 25 through a coupling, and the other end of the second main shaft 25 penetrates through the inlet hood 24 and is connected to a corresponding end of the screw 20 through a coupling.
Further, the upper surface of the frame 16 is a slope structure with one side higher than the other side, so that the sleeve 21 and the discharge port 19 in the casting machine are arranged obliquely downwards, and the purpose of the frame is to match the material guiding process of the screw 20 to ensure smooth discharge.
Further, an auxiliary valve 23 is fixedly mounted on the sleeve 21.
Further, the device comprises a stainless steel reaction kettle 6 used for conveying raw materials into a casting machine, the stainless steel reaction kettle 6 is fixedly connected to a supporting base 14, the top of the stainless steel reaction kettle 6 is covered with an upper stirring cover 4, a feeding port 27 used for feeding the raw materials into the stainless steel reaction kettle 6 is arranged on the upper stirring cover 4, a stirring mechanism used for mixing the raw materials is arranged in the stainless steel reaction kettle 6 and comprises a motor supporting frame 1 arranged at the upper central part of the upper stirring cover 4, a first motor 8 is fixedly arranged on the motor supporting frame 1, an output shaft of the first motor 8 faces downwards and is connected with one end of a first main shaft 2 through a coupler, the other end of the first main shaft 2 penetrates into the stainless steel reaction kettle 6 from a hole in the center of the upper stirring cover 4 and is fixedly provided with a stirring frame 7, resin and quartz sand can be fully and uniformly mixed through the stirring frame 7, and the effect before injection is achieved, the whole production process is carried out in a fully-sealed environment, volatile gas emission is avoided, dust and noise are avoided, and the production equipment is better process equipment for industrial upgrading, the lifting mechanism for adjusting the height of the stirring frame 7 in the stainless steel reaction kettle 6 is further arranged on the supporting base 14, the height of the stirring frame 7 in the stainless steel reaction kettle 6 can be adjusted by means of the lifting mechanism, so that the stirring frame can be adjusted according to the amount of raw materials in the stainless steel reaction kettle 6, the stirring range of the stirring frame 7 can be furthest exerted, the degree of mixing between resin and quartz sand is improved, and the effect of subsequent pouring can be indirectly improved.
Still further, elevating system is including supporting 14 upper surface both sides fixed connection's supporting seat 5 on the base, equal fixed mounting has vertical ascending/descending guide rail 10 up on two supporting seats 5, and equal sliding connection has ascending/descending slide rail 9 on two ascending/descending guide rail 10, and the opposite face of two ascending/descending slide rail 9 all fixes the corresponding position department at motor support frame 1 through the link, and still fixed mounting has the lift air pump 13 that is used for driving ascending/descending slide rail 9 to slide from top to bottom along ascending/descending guide rail 10 on supporting seat 5, and still fixed mounting has the lift control switch 11 that is used for controlling lift air pump 13 to open and stop on ascending/descending guide rail 10, thereby realize that agitator 7 is in the automatically regulated of high among stainless steel reation kettle 6, reach labour saving and time saving's purpose.
Still further, stainless steel reation kettle 6's bottom has bin outlet 15, installs the discharge valve on the bin outlet 15 and through the fixed intercommunication of passage 17 on sleeve 21 keeps away from feed inlet 18 on the one end lower surface of discharge gate 19, after resin and quartz sand misce bene back formation thick liquids, opens the discharge valve on the discharge gate 19, then starts evacuation case 22, under the negative pressure effect that produces with the help of evacuation case 22, with the thick liquids through passage 17 in the stainless steel reation kettle 6 suction sleeve 21 to in the purpose of the notes of realization thick liquids next.
Still further, still fixed mounting is gone up on stirring upper cover 4 of stainless steel reation kettle 6 and is used for monitoring vacuum pressure table 3 and evacuation pipe 12 of stainless steel reation kettle 6 internal gas pressure, and evacuation pipe 12 external evacuation equipment is installed the pressure valve on the evacuation pipe 12, realizes evacuation and pressurization operation in stainless steel reation kettle 6.
The electric elements in the document are electrically connected with an external main controller and 220V mains supply through a transformer, the main controller can be a conventional known device controlled by a computer and the like, the product model provided by the invention is only used according to the structural characteristics of the product, the product can be adjusted and modified after being purchased, so that the product is more matched with and accords with the technical scheme of the invention, the product model is a technical scheme of the optimal application of the technical scheme, the product model can be replaced and modified according to the required technical parameters, and the product model is familiar to the technical personnel in the field, so that the technical scheme provided by the invention can clearly obtain the corresponding use effect.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The artificial stone casting machine is characterized by comprising a machine frame (1), wherein one side of the upper surface of the machine frame is fixedly connected with a machine cover (24), one side of the machine cover (24) far away from a second motor (26) is fixedly connected with a sleeve (21), a screw rod (20) used for conveying slurry is arranged on the central axis in the sleeve (21), one end of the sleeve (21) far away from the second motor (26) is fixedly communicated with a discharge hole (19), the screw rod (20) is provided with a plurality of groups of material pushing structures which are uniformly distributed, each group of material pushing structures is spiral and is fixedly connected on the outer peripheral surface of the screw rod (20), each group of material pushing structures consists of a plurality of tooth sheets (28) which are arranged at intervals and are spirally arranged, the tooth sheets (28) are integrally formed to form an arc surface part (29), so that the tooth sheets (28) can generate a vortex effect when rotating, a vacuumizing box (22) used for vacuumizing the sleeve (21) is fixedly arranged on the sleeve, and the rack (1) is also provided with a power mechanism for driving the screw rod (20) to be selectively assembled.
2. An artificial stone casting machine according to claim 1, wherein the tooth plates (28) are fixed to the outer peripheral surface of the screw (20) by welding.
3. An artificial stone casting machine according to claim 1, wherein the power mechanism comprises a second motor (26) fixedly mounted on the other side of the upper surface of the frame (16), the output end of the second motor (26) is connected with one end of a second main shaft (25) through a coupling, and the other end of the second main shaft (25) penetrates through the hood (24) and is connected with the corresponding end of the screw (20) through a coupling.
4. An artificial stone casting machine according to claim 1, wherein the upper surface of the frame (16) is a slope structure with one side higher than the other side.
5. An artificial stone casting machine according to claim 1, wherein an auxiliary valve (23) is further fixedly mounted on the sleeve (21).
6. An artificial stone casting machine according to any one of claims 1 to 5, further comprising a stainless steel reaction kettle (6) for conveying raw materials into the casting machine, wherein the stainless steel reaction kettle (6) is fixedly connected to the support base (14), the top of the stainless steel reaction kettle (6) is covered with a stirring upper cover (4), the stirring upper cover (4) is provided with a feeding port (27) for feeding the stainless steel reaction kettle (6), a stirring mechanism for mixing the raw materials is arranged in the stainless steel reaction kettle (6), the stirring mechanism comprises a motor support frame (1) arranged on the upper center of the stirring upper cover (4), a first motor (8) is fixedly arranged on the motor support frame (1), an output shaft of the first motor (8) faces downwards and is connected with one end of the first main shaft (2) through a coupler, and the other end of the first main shaft (2) penetrates through the stainless steel reaction kettle (6) from a hole in the center of the stirring upper cover (4) and is fixed with the stainless steel reaction kettle (6) The stirring frame (7) is installed in the fixed installation, and a lifting mechanism used for adjusting the height of the stirring frame (7) in the stainless steel reaction kettle (6) is further arranged on the supporting base (14).
7. An artificial stone casting machine according to claim 6, wherein the lifting mechanism comprises supporting bases (5) fixedly connected with both sides of the upper surface of the supporting base (14), two supporting bases (5) are fixedly provided with lifting guide rails (10) vertically upward, and two lifting guide rails (10) are slidably connected with lifting slide rails (9), and the opposite surfaces of the two lifting slide rails (9) are fixed at corresponding positions of the motor supporting frame (1) through connecting frames, and the supporting bases (5) are further fixedly provided with lifting air pumps (13) for driving the lifting slide rails (9) to slide up and down along the lifting guide rails (10).
8. An artificial stone casting machine according to claim 7, wherein a lifting control switch (11) for controlling the starting and stopping of the lifting air pump (13) is further fixedly installed on the lifting guide rail (10).
9. An artificial stone casting machine according to claim 6, wherein the stainless steel reaction kettle (6) is provided with a discharge port (15) at the bottom, a discharge valve is arranged on the discharge port (15) and is fixedly communicated with the feed inlet (18) on the lower surface of the end of the sleeve (21) far away from the discharge port (19) through a material guide pipe (17).
10. An artificial stone casting machine according to claim 6, wherein the stirring upper cover (4) of the stainless steel reaction kettle (6) is further fixedly provided with a vacuum pressure gauge (3) and a vacuum tube (12) for monitoring the pressure in the stainless steel reaction kettle (6), the vacuum tube (12) is externally connected with a vacuum device, and the vacuum tube (12) is provided with a pressure valve.
CN202011193212.8A 2020-10-30 2020-10-30 Artificial stone casting machine Pending CN112454929A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011193212.8A CN112454929A (en) 2020-10-30 2020-10-30 Artificial stone casting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011193212.8A CN112454929A (en) 2020-10-30 2020-10-30 Artificial stone casting machine

Publications (1)

Publication Number Publication Date
CN112454929A true CN112454929A (en) 2021-03-09

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CN202011193212.8A Pending CN112454929A (en) 2020-10-30 2020-10-30 Artificial stone casting machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115674486A (en) * 2022-12-08 2023-02-03 广东鑫慧达智能装备有限公司 Artificial stone pouring all-in-one machine and artificial stone preparation method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN210525874U (en) * 2019-07-15 2020-05-15 湖北耐创新材料洁具有限公司 Quartz stone water tank casting machine
CN210553126U (en) * 2019-07-15 2020-05-19 湖北耐创新材料洁具有限公司 Turnover tilting type quartz stone water tank casting machine
CN216068772U (en) * 2021-11-08 2022-03-18 肇庆琬宝丽卫浴有限公司 Automatic casting machine for artificial stone production

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN210525874U (en) * 2019-07-15 2020-05-15 湖北耐创新材料洁具有限公司 Quartz stone water tank casting machine
CN210553126U (en) * 2019-07-15 2020-05-19 湖北耐创新材料洁具有限公司 Turnover tilting type quartz stone water tank casting machine
CN216068772U (en) * 2021-11-08 2022-03-18 肇庆琬宝丽卫浴有限公司 Automatic casting machine for artificial stone production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115674486A (en) * 2022-12-08 2023-02-03 广东鑫慧达智能装备有限公司 Artificial stone pouring all-in-one machine and artificial stone preparation method

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