CN210527529U - Stacker remote communication positioning system and intelligent stereoscopic warehouse management control system - Google Patents
Stacker remote communication positioning system and intelligent stereoscopic warehouse management control system Download PDFInfo
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- CN210527529U CN210527529U CN201920900693.8U CN201920900693U CN210527529U CN 210527529 U CN210527529 U CN 210527529U CN 201920900693 U CN201920900693 U CN 201920900693U CN 210527529 U CN210527529 U CN 210527529U
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Abstract
The utility model discloses stacker remote communication positioning system and intelligent stereoscopic warehouse management control system belongs to storage technical field, the utility model provides a pair of stacker remote communication positioning system, include: a roadway shelf; the stacking machine rail is arranged on one side of the roadway goods shelf, and a WCS bar code strip is arranged on the stacking machine rail along the length direction of the stacking machine rail; the system comprises a stacker, a wireless communication module and a WCS code reader are arranged on the stacker, the WCS code reader is positioned on a WCS bar code belt on one side of a stacker track, and the stacker is positioned on the stacker track; the wireless base stations are distributed in an area outside the operation of the stacker between the roadway shelf and the stacker track; the wireless communication module is in wireless communication connection with the wireless base station.
Description
Technical Field
The utility model belongs to the technical field of the storage, concretely relates to stacker remote communication positioning system and intelligent stereoscopic warehouse management control system.
Background
In recent years, the development of the logistics industry in China has entered a high-speed development period, but the logistics industry is still in a starting stage relative to developed countries, the logistics storage equipment is poor, and the control management level is low. At present, laser ranging and infrared communication are mostly adopted in existing multi-roadway multilayer stereoscopic warehouse positioning control and communication, the existing multi-roadway multilayer stereoscopic warehouse positioning control and communication is only suitable for straight roadways, when part of roadways of a stereoscopic warehouse are curved roads, the laser ranging and infrared communication cannot be used, moreover, a whole control management system is too simple, and remote monitoring and access functions are weak.
SUMMERY OF THE UTILITY MODEL
The utility model provides a stacker remote communication positioning system and intelligent stereoscopic warehouse supervisory control, aim at solves above-mentioned problem, solves existing many drifts multilayer stereoscopic warehouse positioning control and communication and mostly adopts laser rangefinder and infrared communication, and it only is applicable to sharp tunnel, and when stereoscopic warehouse's part tunnel was the bend, laser rangefinder and infrared communication then can not be used, and whole supervisory control system is too simple moreover, the problem that remote monitoring and access function are weak.
In order to achieve the above object, the utility model adopts the following technical scheme:
a stacker telecommunication positioning system comprising:
the stacking machine rail is arranged on one side of the roadway goods shelf, and a WCS bar code strip is arranged on the stacking machine rail along the length direction of the stacking machine rail;
the system comprises a stacker, a wireless communication module and a WCS code reader are arranged on the stacker, the WCS code reader is positioned on a WCS bar code belt on one side of a stacker track, and the stacker is positioned on the stacker track;
the wireless base stations are distributed in an area outside the operation of the stacker beside the stacker track;
the wireless communication module is in wireless communication connection with the wireless base station.
Leaky wave cables are distributed beside the stacker tracks and are in communication connection with the wireless base station.
The wireless base station is distributed in an area between the roadway shelf and the stacker track, except for the operation of the stacker.
An intelligent stereoscopic warehouse management control system, comprising:
the stacker remote communication positioning system in the above embodiment;
the stacker control subunit, the transmission line control subunit, the AGV trolley management subunit and the warehouse-in and warehouse-out information display subunit are in communication connection with the computer management subunit through the stacker remote communication positioning system.
The stacker is provided with a stacker control subunit, and the stacker is in communication connection with the computer management subunit through the stacker control subunit and the wireless base station.
The stacking machine is also provided with a WCS horizontal positioner, a bar code vertical positioner, a fork telescopic positioner, a horizontal motor frequency converter, a lifting motor frequency converter, a fork motor frequency converter, a sensor and a PLC control circuit, wherein the WCS horizontal positioner, the bar code vertical positioner, the fork telescopic positioner, the horizontal motor frequency converter, the lifting motor frequency converter, the fork motor frequency converter, the sensor and the PLC control circuit are respectively in electric signal connection with a stacking machine control subunit.
The computer management subunit comprises a display module, a warehousing management module, an inventory management module, an inquiry statistic module, a unit diagnosis module, a unit setting module, an authority distribution module and a data backup module, and is in electric signal connection with the display module, the warehousing management module, the inventory management module, the inquiry statistic module, the unit diagnosis module, the unit setting module, the authority distribution module and the data backup module respectively.
The top of the roadway shelf is distributed with cameras which are in communication connection with the wireless base station.
The roadway goods shelves are a ground sub-cabinet and a ground main cabinet;
the tunnel shelf is externally provided with a workstation, and the workstation is internally provided with a data PC, a management PC, a bar code scanner, a printer and a display.
The beneficial effects of the utility model are that, no matter the tunnel is straight or crooked, all can the stacker provide the higher communication service of intensity, conveniently accurately control the warehouse entry and exit of goods, provide more efficient transmission information service for remote monitoring and warehouse entry and exit request, its reasonable in design practicality is good.
Drawings
FIG. 1 is an overall structure diagram of an embodiment of the stacker remote communication positioning system of the present invention;
fig. 2 is a block diagram of an embodiment of an intelligent stereoscopic warehouse management control system according to the present invention;
fig. 3 is a block diagram of another embodiment of an intelligent stereoscopic warehouse management control system of the present invention;
fig. 4 is a block diagram of an embodiment of an intelligent stereoscopic warehouse management control system according to the present invention;
fig. 5 is a block diagram illustrating an intelligent stereoscopic warehouse management control system and its entire external hardware.
Labeled as: 1. a management computer; 2. dividing the cabinet on the ground; 3. a ground main cabinet; 4. data PC; 5. managing the PC; 6. a workstation; 7. a barcode scanner; 8. a printer; 9. a display; 10. a camera; 11. a wireless base station; 12. a wireless communication module; 13. a stacker; 14. an AGV trolley; 15. an intelligent stereoscopic warehouse management control system; 16. a stacker control subunit; 17. a transmission line control subunit; 18. an AGV car management subunit; 19. a computer management subunit; 20. an in-out information display subunit; 21. a WCS code reader; 22. WCS bar code strip; 23. a roadway shelf; 24. a stacker track; 25. a leaky wave cable; 26. a WCS horizontal positioner; 27. a bar code vertical locator; 28. a fork telescopic positioner; 29. a horizontal motor frequency converter; 30. lifting a motor frequency converter; 31. a fork motor frequency converter; 32. a sensor; 33. a PLC control circuit; 34. a data backup module; 35. a display module; 36. a warehousing management module; 37. a delivery management module; 38. an inventory management module; 39. a query statistics module; 40. a unit diagnostic module; 41. a unit setting module; 42. and a permission distribution module.
Detailed Description
It should be noted that, in the embodiments of the present invention, the terms referred to are:
the WCS barcode strip 22 needs to position the position of the stacker 13 in a warehouse control system, and the WCS barcode strip 22 is a barcode strip arranged on a stacker track 24 and provides a WCS absolute value position coding function.
The WCS code reader 21 reads the position information on the WCS barcode strip 22.
The stacker control subunit 16, the conveyor line control subunit 17, the AGV cart management subunit 18, the computer management subunit 19, and the in-out information display subunit 20, and the stacker control subunit 16, the conveyor line control subunit 17, the AGV cart management subunit 18, and the in-out information display subunit 20 are prior art in the prior art and will not be described in detail herein.
The WCS horizontal positioner 26, the bar code vertical positioner 27, the fork telescopic positioner 28, the horizontal motor frequency converter 29, the lift motor frequency converter 30, the fork motor frequency converter 31, the sensor 32 and the PLC control circuit 33 are prior art and will not be described in detail herein.
The display module 35, the warehousing management module 36, the ex-warehousing management module 37, the inventory management module 38, the query statistics module 39, the unit diagnosis module 40, the unit setting module 41, the rights assignment module 42, and the data backup module 34 are prior art and will not be described in detail herein.
The embodiment of the present invention provides a stacker remote communication positioning and intelligent stereoscopic warehouse management control scheme, which will be described in detail through several specific embodiments.
Example 1
Referring to fig. 1, the utility model relates to a stacker remote communication positioning system, including:
the stacking machine rail 24 is arranged on one side of the roadway shelf 23, and the WCS bar code strip 22 is arranged on the stacking machine rail 24 along the length direction of the stacking machine rail 24;
the system comprises a stacker 13, wherein the stacker 13 is provided with a wireless communication module 12 and a WCS code reader 21, the WCS code reader 21 is positioned on a WCS code strip 22 on one side of a stacker track 24, and the stacker 13 is positioned on the stacker track 24;
a plurality of wireless base stations 11, wherein the wireless base stations 11 are distributed in an area outside the operation of the stacker 13 beside the stacker track 24;
the wireless communication module 12 is in wireless communication connection with the wireless base station 11.
In the above embodiment, in order to realize that the entry and exit of the goods can be conveniently and accurately controlled no matter the roadway is straight or curved, and remote monitoring and the request for entry and exit can be realized, in this embodiment, the WCS barcode strip 22 is engraved on the stacker track 24, and the stacker 13 can read the WCS barcode strip 22 of the track where the stacker 13 is located in real time, and since the information of the WCS barcode strip 22 at each position is different, the stacker 13 can know the position where the stacker is located by reading the information of the CS barcode strip 22 at the position where the stacker is located in real time;
in order to ensure that the stacker 13 can also send the real-time position of the stacker to a remote control room in a bending section, the stacker 13 completes data communication with the control room in a wireless communication mode, and a plurality of wireless base stations 11 are arranged to ensure the strength of data communication signals in the stacker 13 and the control room.
Example 2
Further, please refer to fig. 1 and 5, another embodiment of the remote communication positioning system of the stacker of the present invention is that leaky wave cables 25 are distributed beside the stacker track 24, and the leaky wave cables 25 are in communication connection with the wireless base station 11.
In the above embodiment, in order to further enhance the stability and the anti-interference capability of the wireless communication, the leaky-wave cable 25 is laid in the tunnel along the tunnel, and the leaky-wave cable 25 serves as an antenna of the wireless base station 11, so that the communication connection between the stacker 13 and the control room is maintained in real time when the stacker is on the stacker rail 24.
Example 3
Further, please refer to fig. 1, another embodiment of a stacker telecommunication positioning system of the present invention further includes a tunnel shelf 23, the tunnel shelf 23 is parallel to the stacker rail 24, and the wireless base stations 11 are distributed in the area between the tunnel shelf 23 and the stacker rail 24 except the operation of the stacker 13.
In the above embodiment, the wireless base station 11 may be installed on the ground or in the indoor ceiling area to prevent the stacker 13 from touching and crashing the wireless base station 11.
Example 4
Referring to fig. 2, the utility model relates to an intelligent stereoscopic warehouse management control system, including:
a stacker telecommunication positioning system as described in embodiment 1 or embodiment 2;
the stacking machine remote communication positioning system comprises a stacking machine control subunit 16, a transmission line control subunit 17, an AGV trolley management subunit 18, a computer management subunit 19 and an in-out warehouse information display subunit 20, wherein the stacking machine control subunit 16, the transmission line control subunit 17, the AGV trolley management subunit 18 and the in-out warehouse information display subunit 20 are in communication connection with the computer management subunit 19 through the stacking machine remote communication positioning system.
In the above embodiment, the stacker control subunit 16, the conveyor line control subunit 17, the AGV cart management subunit 18, the computer management subunit 19, and the in-out storage information display subunit 20 are all in the prior art, and taking warehousing as an example, under the control of the computer management subunit 19, the AGV cart management subunit 18 sends goods from the production workshop to the warehousing port through the conveyor line control subunit 17, and then completes warehousing tasks through the stacker control subunit 16, and the in-out storage information display subunit 20 displays relevant information in the warehousing process.
The integrated prior art of this embodiment, and combine the utility model discloses a stacker remote communication positioning system can effectively realize that stacker 13 is timely with goods business turn over storehouse.
Example 5
Further, the utility model relates to a stacker remote communication positioning system's another embodiment, stacker 13 has stacker control subunit 16, stacker 13 through stacker control subunit 16 and through wireless base station 11 with computer management subunit 19 communication connection.
In the above embodiment, the stacker control subunit 16 is a client of the stacker 13, and is configured to control the traveling and running of the stacker 13.
Example 6
Further, please refer to fig. 3, the utility model relates to a stacker remote communication positioning system's another embodiment, still have WCS horizontal location ware 26, the vertical locator of bar code 27, the flexible locator of fork 28, horizontal motor converter 29, promote motor converter 30, fork motor converter 31, sensor 32 and PLC control circuit 33 on the stacker 13, WCS horizontal location ware 26, the vertical locator of bar code 27, the flexible locator of fork 28, horizontal motor converter 29, promote motor converter 30, fork motor converter 31, sensor 32 and PLC control circuit 33 are connected with stacker control subunit 16 electricity respectively.
In the above embodiment, the WCS horizontal positioner 26, the barcode vertical positioner 27, the fork telescopic positioner 28, the horizontal motor frequency converter 29, the lifting motor frequency converter 30, the fork motor frequency converter 31, the sensor 32, the wireless communication module 12 and the PLC control circuit 33 together form a stacker subsystem, the stacker subsystem is controlled by the stacker control subunit 16, and the stacker 13 receives information from a control room in a wireless manner, so as to accurately complete the warehousing and warehousing operations of articles.
The WCS horizontal positioner 26 mainly completes the accurate positioning of the stacker in the horizontal direction; the bar code vertical positioner 27 mainly completes the accurate positioning in the direction of the fork loading value; the fork telescopic positioner 28 mainly completes the precise telescopic operation positioning of the fork when the fork is used for storing and taking goods; the horizontal motor frequency converter 29 completes the accurate control of the alternating current motor driven by the stacker in the horizontal direction under the control of the PLC; the lifting motor frequency converter 30 completes the accurate control of the alternating current motor moving in the vertical direction under the control of the PLC; the fork motor frequency converter 31 completes accurate control of an alternating current motor for driving the fork to stretch under the control of a PLC; the sensor 32 comprises the ultra-long, ultra-wide and ultra-high detection of goods, the safety limit and obstacle detection of each moving part, and provides accurate and safe operation information for the PLC; the PLC control circuit 33 is a control center of the system, which is known in the art.
The WCS horizontal locator 26, the bar code vertical locator 27, the fork telescopic locator 28, the horizontal motor frequency converter 29, the lifting motor frequency converter 30, the fork motor frequency converter 31, the sensor 32, the wireless communication module 12 and the PLC control circuit 33 are all the prior known technologies.
Example 7
Further, please refer to fig. 3, the utility model relates to a stacker telecommunication positioning system's another embodiment, computer management subunit 19 still includes display module 35, warehouse entry management module 36, management module 37 of leaving warehouse, inventory management module 38, inquiry statistics module 39, unit diagnosis module 40, unit setting module 41, authority distribution module 42 and data backup module 34, computer management subunit 19 respectively with display module 35, warehouse entry management module 36, management module 37 of leaving warehouse, inventory management module 38, inquiry statistics module 39, unit diagnosis module 40, unit setting module 41, authority distribution module 42 and data backup module 34 electric signal connection.
In the above embodiment, the computer management subunit 19 completes the sending of the control information and the processing of the operation information; the display module 35 completes the sending of the control information and the displaying of the real-time information of the operation information; the warehousing management module 36 completes warehousing registration of goods and allocation of warehousing goods positions; the delivery management module 37 completes delivery registration of goods and distribution of delivery positions; the inventory management module 38 completes the dynamic management of the inventory goods; the query statistic module 39 provides various query means, and can complete fuzzy or accurate query of information; the unit diagnosis module 40 completes real-time monitoring of the stacker control system, and when the system runs abnormally, timely makes decisions, including giving early warning information or stopping running in time, or providing specific error parts, so that maintenance personnel can conveniently and quickly remove faults; the unit setting module 41 completes the setting of relevant parameters of software and hardware of the system at the beginning of the operation of the system according to the specific situation on site, so that the whole system can operate safely and efficiently; the authority distribution module 42 is used for distributing different operation authorities of different types of operators when multi-user operation is completed, so that the data and operation safety of a system are facilitated; the data backup module 34 is used for data backup of the whole system, and can be set manually or automatically, so that the catastrophic consequences caused by system breakdown are avoided.
Example 8
Further, please refer to fig. 5, in another embodiment of the stacker remote communication positioning system of the present invention, cameras 10 are distributed on the top of the tunnel shelf 23, and the cameras 10 are in communication connection with the wireless base station 11.
In the above embodiment, the camera 10 is used to monitor the field situation in the factory building warehouse, so that the user can know the emergency situation in the factory building warehouse in time, and provide the field picture information for the monitoring room personnel.
Example 9
Further, please refer to fig. 5, which illustrates the connection among the devices of the system in detail, the present invention provides another embodiment of a stacker remote communication positioning system, wherein the tunnel shelf 23 is a ground sub-cabinet 2 and a ground main cabinet 3;
the tunnel shelf 23 is externally provided with a workstation 6, and the workstation 6 is internally provided with a data PC4, a management PC5, a barcode scanner 7, a printer 8 and a display 9.
In the embodiment, each device of the whole system is formed by connecting the wired Ethernet and the wireless Ethernet, the transmission speed is high, and the interference from the outside is small. The system can be divided into three-level control, including a first-level remote monitoring level which is composed of a plurality of management computers 1 and is used for monitoring the storage positions and articles, wherein the management computers 1 are positioned in a control room;
the second level is a local control level which is composed of a ground sub-cabinet 2, a ground main cabinet 3, a data PC4, a management PC5, a bar code scanner 7, a printer 8, a display 9, a camera 10 and a wireless base station 11 and controls the stacker 13;
the third level is a lower control level which is composed of a wireless communication module 12, a stacker 13 and an AGV trolley 14 and is used for controlling various operations of the equipment.
Optionally, the intelligent stereoscopic warehouse management control system 15 is composed of a first stage, a second stage, and a third stage.
Optionally, the WCS code reader employs a WCS barcode positioning sensor of becafur, germany.
It should be noted that all the directional indications (such as up, down, left, right, front, and rear … …) in the present embodiment are only used to explain the relative positional relationship between the components, the movement, and the like in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indication is changed accordingly.
In addition, descriptions related to "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.
Technical solutions between various embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention. The components and structures and units or modules not described in detail in this embodiment are all well-known components and common structures or common means in the industry, and are not described in detail herein.
Claims (9)
1. A stacker telecommunication positioning system, comprising:
the stacking machine rail (24), the stacking machine rail (24) is arranged on one side of the roadway shelf (23), and the WCS bar code strip (22) is arranged on the stacking machine rail (24) along the length direction of the stacking machine rail (24);
the system comprises a stacker (13), wherein a wireless communication module (12) and a WCS code reader (21) are arranged on the stacker (13), the WCS code reader (21) is positioned on a WCS code strip (22) on one side of a stacker track (24), and the stacker (13) is positioned on the stacker track (24);
the wireless base stations (11), the wireless base stations (11) are multiple, and the wireless base stations (11) are distributed in the area beside the stacker track (24) and outside the operation of the stacker (13);
the wireless communication module (12) is in wireless communication connection with the wireless base station (11).
2. The stacker crane remote communication positioning system according to claim 1, wherein leaky-wave cables (25) are distributed beside the stacker crane track (24), and the leaky-wave cables (25) are in communication connection with the wireless base station (11).
3. The stacker telecommunication positioning system according to claim 1, further comprising a roadway shelf (23), wherein the roadway shelf (23) is parallel to the stacker rail (24), and the wireless base stations (11) are distributed in an area between the roadway shelf (23) and the stacker rail (24) other than where the stacker (13) is running.
4. An intelligent stereoscopic warehouse management control system, comprising:
a stacker telecommunication positioning system as claimed in claim 1 or claim 2;
the stacking machine remote communication positioning system comprises a stacking machine control subunit (16), a transmission line control subunit (17), an AGV trolley management subunit (18), a computer management subunit (19) and an in-out warehouse information display subunit (20), wherein the stacking machine control subunit (16), the transmission line control subunit (17), the AGV trolley management subunit (18) and the in-out warehouse information display subunit (20) are in communication connection with the computer management subunit (19).
5. The intelligent stereoscopic warehouse management control system as claimed in claim 4, wherein the stacker (13) has a stacker control subunit (16), and the stacker (13) is connected to the computer management subunit (19) through the stacker control subunit (16) and through the wireless base station (11).
6. The intelligent stereoscopic warehouse management control system as claimed in claim 5, wherein the stacker (13) further comprises a WCS horizontal positioner (26), a bar code vertical positioner (27), a fork telescopic positioner (28), a horizontal motor frequency converter (29), a lifting motor frequency converter (30), a fork motor frequency converter (31), a sensor (32) and a PLC control circuit (33), and the WCS horizontal positioner (26), the bar code vertical positioner (27), the fork telescopic positioner (28), the horizontal motor frequency converter (29), the lifting motor frequency converter (30), the fork motor frequency converter (31), the sensor (32) and the PLC control circuit (33) are respectively in electrical signal connection with the stacker control subunit (16).
7. The intelligent stereoscopic warehouse management control system according to claim 4, wherein the computer management subunit (19) further comprises a display module (35), a warehousing management module (36), a warehouse-out management module (37), an inventory management module (38), an inquiry statistic module (39), a unit diagnosis module (40), a unit setting module (41), an authority distribution module (42), and a data backup module (34), and the computer management subunit (19) is electrically connected with the display module (35), the warehousing management module (36), the warehouse-out management module (37), the inventory management module (38), the inquiry statistic module (39), the unit diagnosis module (40), the unit setting module (41), the authority distribution module (42), and the data backup module (34), respectively.
8. The intelligent stereoscopic warehouse management control system according to claim 4, wherein cameras (10) are distributed on the top of the roadway shelves (23), and the cameras (10) are in communication connection with the wireless base station (11).
9. The intelligent stereoscopic warehouse management control system according to claim 4, wherein the roadway shelves (23) are a ground sub-cabinet (2) and a ground main cabinet (3);
the tunnel shelf (23) is externally provided with a workstation (6), and the workstation (6) is internally provided with a data PC (4), a management PC (5), a bar code scanner (7), a printer (8) and a display (9).
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| CN201920900693.8U CN210527529U (en) | 2019-06-14 | 2019-06-14 | Stacker remote communication positioning system and intelligent stereoscopic warehouse management control system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112158512A (en) * | 2020-09-09 | 2021-01-01 | 意欧斯物流科技(上海)有限公司 | Novel communication architecture device, system and method of turnout stacker |
| CN113978986A (en) * | 2021-11-10 | 2022-01-28 | 思拓达仓储泊车技术(常州)有限公司 | Control system and control method of palletizer |
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2019
- 2019-06-14 CN CN201920900693.8U patent/CN210527529U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112158512A (en) * | 2020-09-09 | 2021-01-01 | 意欧斯物流科技(上海)有限公司 | Novel communication architecture device, system and method of turnout stacker |
| CN113978986A (en) * | 2021-11-10 | 2022-01-28 | 思拓达仓储泊车技术(常州)有限公司 | Control system and control method of palletizer |
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