Compound bamboo fiberboard preparation system
Technical Field
The utility model relates to a bamboo fiberboard processing equipment field specifically indicates a compound bamboo fiberboard preparation system.
Background
The bamboo fiber board is a decorative board made of moso bamboo. The bamboo board has the characteristics of high strength, hard texture of bamboo, far higher density than wood, far lower water absorption swelling rate than other boards, good wear resistance, good moisture resistance and water resistance, mildew resistance, moth prevention, good bamboo stability, flat and smooth board surface without deformation and the like, and is widely used for decorative boards for home decoration, office furniture, kitchen furniture and decorative boards for families, public places, hotels and entertainment places, and the packing box board can also be used for boards for industry and agriculture.
At present, the bamboo fiberboard is prepared by selecting high-quality moso bamboos as raw materials, crushing, cooking, drying, mixing with glue, and finally forming at high temperature and high pressure, and the production equipment comprises a chipping machine, a hot mill, a dryer and a hot press forming machine, wherein the hot press forming machine plays a vital role in the quality of bamboo fiberboard products. The existing hot press forming machines can be divided into a multi-layer hot press forming machine, a single-layer hot press forming machine and a continuous hot press forming machine. The multilayer hot-pressing forming machine needs to arrange a synchronous closing mechanism on the multilayer hot-pressing partition plate to prevent the lower surface of the blank body from being cured by the pre-baking glue solution, but the phenomena of low plate thickness precision and poor product quality still exist; although the single-layer hot-press forming machine has good hot-press effect of the hot-press formed plate and high product quality, the production efficiency is low because the single-layer hot-press forming machine is produced periodically; the continuous hot-press forming machine adopts a rolling mode to carry out continuous hot pressing on the blank, but has the defects of expensive equipment, high manufacturing cost, large occupied area, high unit production consumption and power consumption and the like, so that the design of the composite bamboo fiberboard preparation system for improving the hot-press forming machine is of practical significance to the technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
Based on above problem, the utility model provides a compound bamboo fiberboard preparation system. The utility model discloses a compound bamboo fiberboard preparation system that semi-intermittent type formula moving individual layer thermoforming machine constitutes guarantees the product hot briquetting effect when improving production rate, and product quality is good, is suitable for the batch preparation of compound bamboo fiberboard.
For solving the above technical problem, the utility model discloses a technical scheme as follows:
the utility model provides a compound bamboo fiberboard preparation system, including chipping machine, the defibrator, the desiccator, the thermoforming machine includes the hydraulic stem, hot pressing mold, conduction oil heating device, the heat conduction oil pipe, the clamp plate, the roof, the thermoforming machine still includes the pedestal, still install the axis of rotation on the pedestal, the roof revolves axis of rotation annular array in the axis of rotation, install hot pressing mold on the roof, hot pressing mold is the rectangle square frame of a no top cap and bottom, its bottom opening and the one side butt joint of roof dorsad axis of rotation, the hydraulic stem is installed on the crossbeam, its telescopic link head is connected with the clamp plate, clamp plate and bottom plate inside are equipped with the conduction oil through-hole, the return circuit of a circulation heating conduction oil is constituteed to conduction oil through-hole, the heat.
In the utility model, the moso bamboo is sliced by a chipping machine and then enters a defibrator through soaking and softening to separate the fibers, then the separated bamboo fibers are dried by a drier and then mixed with glue, the mixture of the bamboo fibers and the glue solution is flatly coated in a hot-pressing mold of a hot-pressing forming machine, a hydraulic rod telescopic rod lowers a pressing plate to compact a bamboo fiber blank, then the heat conducting oil in a top plate and the pressing plate is circularly heated at the same time, after the temperature of the pressing plate and the top plate is raised and the bamboo fiber blank is compacted and formed, a hydraulic rod telescopic rod is raised to drive the pressing plate to leave the bamboo fiber blank, the hot-pressing mold which is just positioned at the positive upper end of a rotating shaft and is aligned with the pressing plate is rotated to the positive lower end of the rotating shaft through the rotation of the rotating shaft, the formed bamboo fiber plate in the hot-pressing mold falls and is separated by the self gravity, the top, and rotating the rotating shaft to enable the top plate and the hot-pressing mold on the rotating shaft to perform a semi-intermittent hot-pressing forming process, and finally finishing the manufacturing of the bamboo fiberboard. The utility model discloses a compound bamboo fiberboard preparation system that semi-intermittent type formula moving individual layer thermoforming machine constitutes guarantees the product hot briquetting effect when improving production rate, and product quality is good, is suitable for the batch preparation of compound bamboo fiberboard.
In a preferred form, the cross-members are mounted on support posts.
As a preferred mode, one end of the rotating shaft extending out of the shaft support is connected with a rotating arm, the rotating arm is provided with a sleeve through which the positioning column penetrates, and the positioning column is installed on the supporting column.
As a preferred mode, the pressing plate is connected with a sliding positioning column towards one side of the cross beam, a through hole through which the sliding positioning column penetrates is formed in the cross beam, one end of the sliding positioning column is connected to the pressing plate, the other end of the sliding positioning column penetrates out of the through hole in the cross beam, and the sliding positioning column is parallel to the telescopic direction of the hydraulic rod.
Preferably, the number of the sliding positioning columns is at least 2.
As an optimal mode, the number of the sliding positioning columns is 4, and the 4 sliding positioning columns penetrate through the through holes in the cross beam and are fixedly connected with the limiting plate.
As a preferable mode, a discharging table is arranged below the rotating shaft.
Preferably, a bearing is provided at a contact portion of the rotating shaft and the shaft holder.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the utility model adopts a composite bamboo fiber board preparation system consisting of a semi-intermittent single-layer hot-press forming machine, improves the production rate, ensures the hot-press forming effect of products, has good product quality and is suitable for batch preparation of composite bamboo fiber boards;
(2) the utility model discloses the crossbeam is installed on the support column, and the one end that the axis of rotation stretches out the shaft bracket connects with the rotor arm, is equipped with the sleeve that the reference column passed on the rotor arm, installs the reference column on the support column, and the reference column inserts in the shaft hole of rotor arm, fixes the rotor arm, and then makes the axis of rotation fixed, prevents that the axis of rotation from rotating at will and influencing production in the hot briquetting process;
(3) the utility model discloses the clamp plate has connect the slip reference column towards the one side of crossbeam, is equipped with the perforation that the slip reference column passed on the crossbeam, and slip reference column one end is connected on the clamp plate, and the perforation on the crossbeam is worn out to other one end, and the slip reference column parallels with the flexible direction of hydraulic stem, and when the hydraulic stem drove the clamp plate and goes up and down, the slip reference column on the clamp plate slided from top to bottom in the perforation of crossbeam, makes the clamp plate slide the reference column when going up and down and guarantees the verticality that the clamp plate goes up and down;
(4) the utility model discloses the quantity of slip reference column is 4, and 4 slip reference columns wear out perforation and limiting plate fixed connection on the crossbeam, and the limiting plate links together four slip reference columns, prevents that the slip reference column from taking place to shake when sliding and then leading to the clamp plate to shake;
(5) the lower part of the rotating shaft of the utility model is provided with the discharging platform, and the bamboo fiberboard falls on the discharging platform under the gravity after the hot-press molding, thereby being convenient for the same collection of products;
(6) the utility model discloses axis of rotation and shaft support contact department are equipped with the bearing, reduce the frictional resistance of axis of rotation and shaft support contact department.
Drawings
Fig. 1 is a schematic view of the device used in the production process of the present invention.
Fig. 2 is a schematic structural view of the thermoforming machine.
The device comprises a support 1, a support column 2, a rotating arm 3, a positioning column 4, a cross beam 5, a sliding positioning column 6, a limiting plate 7, a hydraulic rod 8, a heat-conducting oil heating device 9, a heat-conducting oil guide pipe 10, a pressing plate 11, a hot-pressing die 12, a top plate 13, a rotating shaft 14 and a discharging table 15.
Detailed Description
The present invention will be further described with reference to the accompanying drawings. Embodiments of the present invention include, but are not limited to, the following examples.
Example 1:
referring to fig. 1-2, a composite bamboo fiberboard preparation system comprises a chipper, a hot mill, a dryer and a hot press molding machine, wherein the hot press molding machine comprises a hydraulic rod 8, a hot press mold 12, a heat-conducting oil heating device 9, a heat-conducting oil guide pipe 10, a pressing plate 11 and a top plate 13, the hot press molding machine further comprises a shaft support 1, a rotating shaft 14 is further installed on the shaft support 1, the top plate 13 is annularly arrayed on the rotating shaft 14 around the axis of the rotating shaft 14, the hot press mold 12 is installed on the top plate 13, the hot press mold 12 is a rectangular frame without a top cover and a bottom cover, the bottom end opening of the hydraulic rod is butted with one surface of the top plate 13 back to the rotating shaft 14, the hydraulic rod 8 is arranged on the cross beam 5, the head of the telescopic rod is connected with a pressure plate 11, heat conduction oil through holes are formed in the pressure plate 11 and the bottom plate, and the heat conduction oil through holes, a heat conduction oil guide pipe 10 and a heat conduction oil heating device 9 form a loop for circularly heating heat conduction oil.
In this example, the moso bamboo is sliced by a slicer, soaked and softened, and enters a hot mill for fiber separation, then the separated bamboo fiber is dried by a dryer and mixed with glue, the mixture of the bamboo fiber and glue solution is flatly laid in a hot pressing mold 12 of a hot pressing forming machine, a telescopic rod of a hydraulic rod 8 lowers the pressing plate 11 to compact a bamboo fiber blank, then the heat conducting oil in the top plate 13 and the pressing plate 11 is circularly heated, the temperature of the pressing plate 11 and the top plate 13 is raised and the bamboo fiber blank is compacted and formed, the telescopic rod of the hydraulic rod 8 raises to drive the pressing plate 11 to separate from the bamboo fiber blank, the hot pressing mold 12 which is just positioned at the upper end of the rotating shaft 14 and aligned with the pressing plate 11 is rotated to the lower end of the rotating shaft 14 through the rotation of the rotating shaft 14, the formed bamboo fiber plate in the hot pressing mold 12 falls and is separated by the gravity thereof, and the top plate 13 of the uniform array on the rotating, and performing hot press molding on the bamboo fiber mold again to rotate the rotating shaft 14 to perform a semi-batch hot press molding process on the top plate 13 and the hot press mold 12, and finally finishing the manufacturing of the bamboo fiber board. The utility model discloses a compound bamboo fiberboard preparation system that semi-intermittent type formula moving individual layer thermoforming machine constitutes guarantees the product hot briquetting effect when improving production rate, and product quality is good, is suitable for the batch preparation of compound bamboo fiberboard.
Example 2:
referring to fig. 1-2, a composite bamboo fiberboard preparation system comprises a chipper, a hot mill, a dryer and a hot press molding machine, wherein the hot press molding machine comprises a hydraulic rod 8, a hot press mold 12, a heat-conducting oil heating device 9, a heat-conducting oil guide pipe 10, a pressing plate 11 and a top plate 13, the hot press molding machine further comprises a shaft support 1, a rotating shaft 14 is further installed on the shaft support 1, the top plate 13 is annularly arrayed on the rotating shaft 14 around the axis of the rotating shaft 14, the hot press mold 12 is installed on the top plate 13, the hot press mold 12 is a rectangular frame without a top cover and a bottom cover, the bottom end opening of the hydraulic rod is butted with one surface of the top plate 12 back to the rotating shaft 14, the hydraulic rod 8 is arranged on the cross beam 5, the head of the telescopic rod is connected with a pressure plate 11, heat conduction oil through holes are formed in the pressure plate 11 and the bottom plate, and the heat conduction oil through holes, a heat conduction oil guide pipe 10 and a heat conduction oil heating device 9 form a loop for circularly heating heat conduction oil.
Crossbeam 5 installs on support column 2, and the one end that rotation axis 14 stretches out shaft bracket 1 has connect rotor arm 3, is equipped with the sleeve that reference column 4 passed on rotor arm 3, installs reference column 4 on the support column 2, and reference column 4 inserts in rotor arm 3's the shaft hole, fixes rotor arm 3, and then makes rotation axis 14 fixed, prevents to rotate at will in hot briquetting in-process rotation axis 14 and influences production.
Other parts of this embodiment are the same as those of the above embodiment, and are not described herein again.
Example 3:
referring to fig. 1-2, a composite bamboo fiberboard preparation system comprises a chipper, a hot mill, a dryer and a hot press molding machine, wherein the hot press molding machine comprises a hydraulic rod 8, a hot press mold 12, a heat-conducting oil heating device 9, a heat-conducting oil guide pipe 10, a pressing plate 11 and a top plate 13, the hot press molding machine further comprises a shaft support 1, a rotating shaft 14 is further installed on the shaft support 1, the top plate 13 is annularly arrayed on the rotating shaft 14 around the axis of the rotating shaft 14, the hot press mold 12 is installed on the top plate 13, the hot press mold 12 is a rectangular frame without a top cover and a bottom cover, the bottom end opening of the hydraulic rod is butted with one surface of the top plate 12 back to the rotating shaft 14, the hydraulic rod 8 is arranged on the cross beam 5, the head of the telescopic rod is connected with a pressure plate 11, heat conduction oil through holes are formed in the pressure plate 11 and the bottom plate, and the heat conduction oil through holes, a heat conduction oil guide pipe 10 and a heat conduction oil heating device 9 form a loop for circularly heating heat conduction oil.
The clamp plate 11 has connect slip reference column 6 towards the one side of crossbeam 5, be equipped with the perforation that slip reference column 6 passed on the crossbeam 5, 6 one end of slip reference column is connected on clamp plate 11, the perforation on the crossbeam 5 is worn out to one end in addition, slip reference column 6 parallels with the 8 flexible directions of hydraulic stem, when hydraulic stem 8 drove clamp plate 11 and goes up and down, slip reference column 6 on clamp plate 11 slides from top to bottom in the perforation of crossbeam 5, make clamp plate 11 slide the verticality that 6 guarantee clamp plate 11 and go up and down when going up and down, prevent that clamp plate 11 from rocking at will and causing the influence to product quality.
Other parts of this embodiment are the same as those of the above embodiment, and are not described herein again.
Example 4:
referring to fig. 1-2, a composite bamboo fiberboard preparation system comprises a chipper, a hot mill, a dryer and a hot press molding machine, wherein the hot press molding machine comprises a hydraulic rod 8, a hot press mold 12, a heat-conducting oil heating device 9, a heat-conducting oil guide pipe 10, a pressing plate 11 and a top plate 13, the hot press molding machine further comprises a shaft support 1, a rotating shaft 14 is further installed on the shaft support 1, the top plate 13 is annularly arrayed on the rotating shaft 14 around the axis of the rotating shaft 14, the hot press mold 12 is installed on the top plate 13, the hot press mold 12 is a rectangular frame without a top cover and a bottom cover, the bottom end opening of the hydraulic rod is butted with one surface of the top plate 12 back to the rotating shaft 14, the hydraulic rod 8 is arranged on the cross beam 5, the head of the telescopic rod is connected with a pressure plate 11, heat conduction oil through holes are formed in the pressure plate 11 and the bottom plate, and the heat conduction oil through holes, a heat conduction oil guide pipe 10 and a heat conduction oil heating device 9 form a loop for circularly heating heat conduction oil.
The quantity of slip reference column 6 is 4, and 4 slip reference columns 6 wear out perforation and limiting plate 7 fixed connection on the crossbeam 5, and limiting plate 7 links together four slip reference columns 6, prevents that slip reference column 6 from taking place to shake when sliding and then leading to clamp plate 11 to shake.
Other parts of this embodiment are the same as those of the above embodiment, and are not described herein again.
Example 5:
referring to fig. 1-2, a composite bamboo fiberboard preparation system comprises a chipper, a hot mill, a dryer and a hot press molding machine, wherein the hot press molding machine comprises a hydraulic rod 8, a hot press mold 12, a heat-conducting oil heating device 9, a heat-conducting oil guide pipe 10, a pressing plate 11 and a top plate 13, the hot press molding machine further comprises a shaft support 1, a rotating shaft 14 is further installed on the shaft support 1, the top plate 13 is annularly arrayed on the rotating shaft 14 around the axis of the rotating shaft 14, the hot press mold 12 is installed on the top plate 13, the hot press mold 12 is a rectangular frame without a top cover and a bottom cover, the bottom end opening of the hydraulic rod is butted with one surface of the top plate 12 back to the rotating shaft 14, the hydraulic rod 8 is arranged on the cross beam 5, the head of the telescopic rod is connected with a pressure plate 11, heat conduction oil through holes are formed in the pressure plate 11 and the bottom plate, and the heat conduction oil through holes, a heat conduction oil guide pipe 10 and a heat conduction oil heating device 9 form a loop for circularly heating heat conduction oil.
A discharging table 15 is arranged below the rotating shaft 14, and the bamboo fiberboard falls on the discharging table 15 under the action of gravity after being subjected to hot press molding, so that the products can be collected conveniently.
Other parts of this embodiment are the same as those of the above embodiment, and are not described herein again.
Example 6:
referring to fig. 1-2, a composite bamboo fiberboard preparation system comprises a chipper, a hot mill, a dryer and a hot press molding machine, wherein the hot press molding machine comprises a hydraulic rod 8, a hot press mold 12, a heat-conducting oil heating device 9, a heat-conducting oil guide pipe 10, a pressing plate 11 and a top plate 13, the hot press molding machine further comprises a shaft support 1, a rotating shaft 14 is further installed on the shaft support 1, the top plate 13 is annularly arrayed on the rotating shaft 14 around the axis of the rotating shaft 14, the hot press mold 12 is installed on the top plate 13, the hot press mold 12 is a rectangular frame without a top cover and a bottom cover, the bottom end opening of the hydraulic rod is butted with one surface of the top plate 12 back to the rotating shaft 14, the hydraulic rod 8 is arranged on the cross beam 5, the head of the telescopic rod is connected with a pressure plate 11, heat conduction oil through holes are formed in the pressure plate 11 and the bottom plate, and the heat conduction oil through holes, a heat conduction oil guide pipe 10 and a heat conduction oil heating device 9 form a loop for circularly heating heat conduction oil.
A bearing is arranged at the contact part of the rotating shaft 14 and the shaft bracket 1, so that the friction resistance at the contact part of the rotating shaft 14 and the shaft bracket 1 is reduced.
Other parts of this embodiment are the same as those of the above embodiment, and are not described herein again.
The embodiment of the present invention is the above. The specific parameters in the above embodiments and examples are only for the purpose of clearly showing the verification process of the present invention, and are not used to limit the protection scope of the present invention, which is still subject to the claims, and all the equivalent structural changes made by using the contents of the specification and drawings of the present invention should be included in the protection scope of the present invention.